Summary of the invention
The problems referred to above that exist for prior art, the applicant provides a kind of method of citric acid wastewater backflow fermentation production of citric acid.Present method fermentation stability and suitable with former technology level, has saved process water and steam consumption, has saved cost of sewage disposal, has important environmental benefit, economic benefit.
Technical scheme of the present invention is as follows:
The method of citric acid wastewater backflow fermentation production of citric acid, comprises the steps:
(1) starchy material and citric acid wastewater are the in the situation that of 50 ~ 60 ℃, ratio according to 1:1.5 ~ 1:4 in material-compound tank mixes, pH to 5.8 ~ 6.0 that regulate mixed solution with calcium hydroxide, then add high-temperatureα-amylase, and its addition is 15 ~ 40U/g Semen Maydis powder;
(2) step (1) gained mixed solution is carried out to two step processing: first by mixed solution through twice injection, one time injection temperature is 97 ~ 101 ℃, second spraying temperature is 120 ~ 130 ℃, through iodine examination for light brown qualified, mixed liquid obtains liquefying; By the mixed liquid process of 60 ~ 80% liquefaction filter press, obtain the clear liquid that liquefies again;
(3) step (2) gained liquefaction clear liquid is mixed in the ratio of 1:1.5 ~ 1:2.5 with the mixed liquid of liquefaction, and add citric acid wastewater to carry out moisturizing, and making mixed liquid total reducing sugar is 10 ~ 12%, total nitrogen is 0.19 ~ 0.40%, obtain seed culture medium, carry out the seed culture of bacterial classification;
(4) step (2) gained liquefaction clear liquid is mixed in the ratio of 3.5:1 ~ 5:1 with the mixed liquid of liquefaction, and add citric acid wastewater to carry out moisturizing, making mixed liquid total reducing sugar is 14 ~ 17%, total nitrogen is 0.05 ~ 0.15%, obtain fermented nutritive liquid, step (3) seed culture gained seed liquor is added to fermented nutritive liquid, carry out fermentation culture;
(5) step (4) fermentation ends is removed thalline by solid-liquid separation, through hydrogen calcium method or chromatography, extracts and obtains citric acid, and the waste water of generation is got back to step (1) and step (3), (4), so circulates.
Starchy material described in step (1) comprises at least one of Semen Maydis powder, wheat-flour, Tapioca Starch, sweet potato powder, starch, molasses, wheat.
Citric acid wastewater described in step (1) refers to the useless syrup that hydrogen calcium extraction method produces while manufacturing citric acid, or the chromatogram raffinate that produces while manufacturing citric acid of chromatogram extraction method.
Bacterial classification described in step (3) for screening the high aspergillus niger strain of strong adaptability, stability obtaining in citric acid wastewater.
The technique effect that the present invention is useful is:
The object of the invention is to not change in the situation of existing main body zymotechnique technology and equipment, by adding reflux cycle pipeline, reduce the biological treatment process of even eliminating high concentrated organic wastewater, set up the scheme of the citric acid wastewater backflow fermentation production of citric acid of a set of steady running.
The present invention can make the waste water that citric acid leaching process produces directly substitute water of productive use without any processing, for raw material, sizes mixing and liquefies and the moisturizing of preparation substratum; Cultivation is to the adaptable bacterial classification of waste water, and switching is fermented; Fermentation ends, fermented liquid obtains fermentation clear liquid through solid-liquid separation, and hydrogen calcium method or chromatography are extracted citric acid, and the citric acid wastewater of generation continues to be back to production system, so realizes the recycle of waste water.
Adopt 40 batches of this technology lemon acid waste water circulation uses, glucose acid invert ratio is 95.85% ~ 101.35%, and fermentation period is at 62 ~ 72h, fermentation stability and suitable with former technology level.The present invention can effectively utilize the carbon and nitrogen sources in waste water, and the citric acid wastewater of 50 ~ 60 ℃ of refluxing can agree with feed temperature, has saved process water and steam consumption, has saved cost of sewage disposal, has important environmental benefit, economic benefit.
Embodiment
Below in conjunction with accompanying drawing 1, the present invention is specifically described.The source of the aspergillus niger seed in embodiment is that Yixing-Union Biochemical Co., Ltd. produces below, by Southern Yangtze University's grain zymotechnique and technology national engineering laboratory bioseparation engineering research chamber, tames cultivation.(citric acid extracts the waste water producing to citric acid wastewater, Yixing-Union Biochemical Co., Ltd. provides) liquefying obtains liquefied corn, add a certain amount of ammonium sulfate, preparation substratum (total reducing sugar 5% ~ 9%, total nitrogen 0.25% ~ 0.45%), inoculated aspergillus niger seed, through (35 ℃ of plate isolation screenings, 48h), select neat in edge, projection, larger single bacterium colony, (35 ℃ of single bacterium colony slant culture, 5d), shaking flask is sieved (35 ℃ again, 320rpm, cultivate 72h) select and produce the higher bacterial classification of acid, then further domestication is cultivated, so be cycled to repeat screening, obtain adaptable bacterial classification, be numbered AT0019.
Embodiment 1
Semen Maydis powder 200kg, lemon acid waste syrup 600kg mixes in 50 ℃ of material-compound tanks, and adding calcium hydroxide regulates pH to 5.8, and adding Mei Huo unit is the high temperature resistant α-amylase 250g of 20000U/g.Through second spraying liquefaction, wherein an injection temperature is 97 ℃, and second spraying temperature is 130 ℃, maintain and in tank, maintain 0.5 ~ 1h, iodine examination for light brown qualified, the mixed liquid that obtains liquefying, the more mixed liquid of 70% liquefaction is entered to filter press obtain the clear liquid that liquefies.
Preparation seed culture medium and fermented nutritive liquid, wherein seed culture medium is that the mixed liquid of liquefaction clear liquid and liquefaction is mixed in the ratio of 1:1.5, and adds citric acid wastewater to carry out moisturizing; Fermented nutritive liquid is that the mixed liquid of liquefaction clear liquid and liquefaction is mixed in the ratio of 3.5:1, and adds citric acid wastewater to carry out moisturizing.
Seed culture medium initial total sugar 10.7%, total nitrogen 0.24%, aspergillus niger seed culture 27h, pH 2.05, acidity 2.05%; Fermentation initial total sugar 16.10%, total nitrogen 0.05%, 37 ℃ of culture temperature; Fermentation ends acidity is 16.08% (v/v), and residual total reducing sugar is 2.3%, and residual reducing sugar is 0.5%, and transformation efficiency is 99.88%, cycle 67h.Fermented liquid extracts citric acid through hydrogen calcium method, produces citric acid wastewater, again according to above-mentioned steps repetitive operation, circulates 40 batches, and citric acid fermentation level is normal.
Embodiment 2
Tapioca Starch 100kg, lemon acid waste syrup 150kg mixes in 60 ℃ of material-compound tanks, and adding calcium hydroxide is adjusted pH to 5.9, and adding Mei Huo unit is the high temperature resistant α-amylase 125g of 20000U/g.Through second spraying liquefaction, wherein an injection temperature is 99 ℃, and second spraying temperature is 125 ℃, maintains 0.5 ~ 1h in maintaining tank, iodine examination for light brown qualified, the mixed liquid that obtains liquefying, the more mixed liquid of 60% liquefaction is entered to filter press obtain the clear liquid that liquefies.
Preparation seed culture medium and fermented nutritive liquid, wherein seed culture medium is that the mixed liquid of liquefaction clear liquid and liquefaction is mixed in the ratio of 1:1.5, and adds citric acid wastewater to carry out moisturizing; Fermented nutritive liquid is that the mixed liquid of liquefaction clear liquid and liquefaction is mixed in the ratio of 5.5:1, and adds citric acid wastewater to carry out moisturizing.
Seed culture medium initial total sugar 10%, total nitrogen 0.2%, aspergillus niger seed culture 26h, pH 2.06, acidity 2.7%; Fermentation initial total sugar is 14%, total nitrogen 0.08%, 37 ℃ of culture temperature; Fermentation ends acidity is 14.19% (v/v), and residual total reducing sugar is 2.0%, and residual reducing sugar is 0.5%, and transformation efficiency is 101.35%, cycle 60h.Fermented liquid extracts citric acid through hydrogen calcium method, produces citric acid wastewater, again according to above-mentioned steps repetitive operation, circulates 40 times, and citric acid fermentation level is normal.
Embodiment 3
Semen Maydis powder 300kg, Tapioca Starch raw material 200kg, lemon acid waste syrup 2000kg mixes in 55 ℃ of material-compound tanks, and adding calcium hydroxide is adjusted pH to 5.9, and adding Mei Huo unit is the high temperature resistant α-amylase 800g of 20000U/g.Through second spraying liquefaction, wherein an injection temperature is 101 ℃, and second spraying temperature is 120 ℃, maintains 0.5 ~ 1h in maintaining tank, through iodine examination for light brown qualified, the mixed liquid that obtains liquefying, the more mixed liquid of 80% liquefaction is entered to filter press obtain the clear liquid that liquefies.
Preparation seed culture medium and fermented nutritive liquid, wherein seed culture medium is that the mixed liquid of liquefaction clear liquid and liquefaction is mixed in the ratio of 1:2, and adds citric acid wastewater to carry out moisturizing; Fermented nutritive liquid is that the mixed liquid of liquefaction clear liquid and liquefaction is mixed in the ratio of 5.5:1, and adds citric acid wastewater to carry out moisturizing.
Seed initial total sugar 12%, total nitrogen 0.26%, aspergillus niger seed culture 26h, pH 1.99, acidity 2.3%; Fermention medium initial total sugar is 16.2%, total nitrogen 0.11%, 37 ℃ of culture temperature; Fermentation ends acidity is 16.1% (v/v), and residual total reducing sugar is 2.02%, and residual reducing sugar is 0.51%, and transformation efficiency is 99.38%, cycle 72h.Fermented liquid extracts citric acid through hydrogen calcium method, produces citric acid wastewater, again according to above-mentioned steps repetitive operation, circulates 40 times, and citric acid fermentation level is normal.
Embodiment 4
Sweet potato powder raw material 120kg, lemon acid waste syrup 320kg mixes in 55 ℃ of material-compound tanks, and adding calcium hydroxide is adjusted pH to 6.0, adding Mei Huo unit is the high temperature resistant α-amylase 180g of 20000U/g, through second spraying liquefaction, wherein an injection temperature is 97 ℃, and second spraying temperature is 125 ℃, in maintaining tank, maintain 0.5 ~ 1h, iodine examination for light brown qualified, the mixed liquid that obtains liquefying, the more mixed liquid of 65% liquefaction is entered to filter press obtain the clear liquid that liquefies.
Preparation seed culture medium and fermented nutritive liquid, wherein seed culture medium is that the mixed liquid of liquefaction clear liquid and liquefaction is mixed in the ratio of 1:2, and adds citric acid wastewater to carry out moisturizing; Fermented nutritive liquid is that the mixed liquid of liquefaction clear liquid and liquefaction is mixed in the ratio of 5:1, and adds citric acid wastewater to carry out moisturizing.
Seed culture medium initial total sugar 10.8%, total nitrogen 0.22%, aspergillus niger seed culture 26h, pH 2.06, acidity 2.7%; Fermentation initial total sugar is 16.7%, total nitrogen 0.13%, 37 ℃ of culture temperature; Fermentation ends acidity is 16.61% (v/v), and residual total reducing sugar is 2.0%, and residual reducing sugar is 0.5%, and transformation efficiency is 99.5%, cycle 69h.Fermented liquid extracts citric acid through hydrogen calcium method, produces citric acid wastewater, again according to above-mentioned steps repetitive operation, circulates 40 times, and citric acid fermentation level is normal.
Embodiment 5
Wheat-flour 210kg, lemon acid waste syrup 380kg mixes in 60 ℃ of material-compound tanks, and adding calcium hydroxide is adjusted pH to 5.9, adding Mei Huo unit is the high temperature resistant α-amylase 290g of 20000U/g, through second spraying liquefaction, wherein an injection temperature is 98 ℃, and second spraying temperature is 128 ℃, in maintaining tank, maintain 0.5 ~ 1h, iodine examination for light brown qualified, the mixed liquid that obtains liquefying, the more mixed liquid of 75% liquefaction is entered to filter press obtain the clear liquid that liquefies.
Preparation seed culture medium and fermented nutritive liquid, wherein seed culture medium is that the mixed liquid of liquefaction clear liquid and liquefaction is mixed in the ratio of 1:2.5, and adds citric acid wastewater to carry out moisturizing; Fermented nutritive liquid is that the mixed liquid of liquefaction clear liquid and liquefaction is mixed in the ratio of 5:1, and adds citric acid wastewater to carry out moisturizing.
Seed culture medium initial total sugar 11%, total nitrogen 0.24%, aspergillus niger seed culture 25h, pH 2.02, acidity 2.9%; Fermentation initial total sugar is 15.2%, total nitrogen 0.15%, 37 ℃ of culture temperature; Fermentation ends acidity is 15.03% (v/v), and residual total reducing sugar is 2.0%, and residual reducing sugar is 0.5%, and transformation efficiency is 98.9%, cycle 66h.Fermented liquid extracts citric acid through hydrogen calcium method, produces citric acid wastewater, again according to above-mentioned steps repetitive operation, circulates 40 times, and citric acid fermentation level is normal.
Embodiment 6
Semen Maydis powder 150kg, chromatogram raffinate 600kg mixes in 52 ℃ of material-compound tanks, and adding calcium hydroxide regulates pH to 5.8, adding Mei Huo unit is the high temperature resistant α-amylase 130g of low pH of 20000U/g, through second spraying liquefaction, wherein an injection temperature is 100 ℃, and second spraying temperature is 122 ℃, maintain and in tank, maintain 0.5 ~ 1h, iodine examination for light brown qualified, the mixed liquid that obtains liquefying, the more mixed liquid of 70% liquefaction is entered to filter press obtain the clear liquid that liquefies.
Preparation seed culture medium and fermented nutritive liquid, wherein seed culture medium is that the mixed liquid of liquefaction clear liquid and liquefaction is mixed in the ratio of 1:2.5, and adds citric acid wastewater to carry out moisturizing; Fermented nutritive liquid is that the mixed liquid of liquefaction clear liquid and liquefaction is mixed in the ratio of 4.5:1, and adds citric acid wastewater to carry out moisturizing.
Seed culture medium initial total sugar 9.7%, total nitrogen 0.19%, aspergillus niger seed culture 26h, pH 2.0, acidity 2.15%; Fermentation initial total sugar 15.90%, total nitrogen 0.10%, 37 ℃ of culture temperature; Fermentation ends acidity is 15.42% (v/v), and residual total reducing sugar is 2.08%, and residual reducing sugar is 0.5%, and transformation efficiency is 96.14%, cycle 67h.Fermented liquid extracts citric acid through chromatography, produces citric acid wastewater, again according to above-mentioned steps repetitive operation, circulates 40 batches, and citric acid fermentation level is normal.
Embodiment 7
Tapioca Starch 200kg, chromatogram raffinate 800kg mixes in 60 ℃ of material-compound tanks, and adding calcium hydroxide is adjusted pH to 5.8, adding Mei Huo unit is the high temperature resistant α-amylase 250g of low pH of 20000U/g, through second spraying liquefaction, wherein an injection temperature is 97 ℃, and second spraying temperature is 124 ℃, in maintaining tank, maintain 0.5 ~ 1h, iodine examination for light brown qualified, the mixed liquid that obtains liquefying, the more mixed liquid of 70% liquefaction is entered to filter press obtain the clear liquid that liquefies.
Preparation seed culture medium and fermented nutritive liquid, wherein seed culture medium is that the mixed liquid of liquefaction clear liquid and liquefaction is mixed in the ratio of 1:1.5, and adds citric acid wastewater to carry out moisturizing; Fermented nutritive liquid is that the mixed liquid of liquefaction clear liquid and liquefaction is mixed in the ratio of 4.5:1, and adds citric acid wastewater to carry out moisturizing.
Seed culture medium initial total sugar 10.9%, total nitrogen 0.3%, aspergillus niger seed culture 25h, pH 2.06, acidity 2.2%; Fermentation initial total sugar is 17%, total nitrogen 0.13%, 37 ℃ of culture temperature; Fermentation ends acidity is 16.77% (v/v), and residual total reducing sugar is 2.15%, and residual reducing sugar is 0.5%, and transformation efficiency is 98.62%, cycle 71h.Fermented liquid extracts citric acid through chromatography, produces citric acid wastewater, again according to above-mentioned steps repetitive operation, circulates 40 times, and citric acid fermentation level is normal.
Embodiment 8
Semen Maydis powder 300kg, Tapioca Starch raw material 200kg, chromatogram raffinate 1000kg, in 55 ℃ of material-compound tanks, mix, adding calcium hydroxide is adjusted pH to 5.9, and adding Mei Huo unit is the high temperature resistant α-amylase 800g of low pH of 20000U/g, through second spraying liquefaction, wherein an injection temperature is 100 ℃, second spraying temperature is 130 ℃, maintains 0.5 ~ 1h in maintaining tank, through iodine examination, is that light brown is qualified, the mixed liquid that obtains liquefying, the more mixed liquid of 80% liquefaction is entered to filter press obtain the clear liquid that liquefies.
Preparation seed culture medium and fermented nutritive liquid, wherein seed culture medium is that the mixed liquid of liquefaction clear liquid and liquefaction is mixed in 1:1.5 ratio, and adds citric acid wastewater to carry out moisturizing; Fermented nutritive liquid is that the mixed liquid of liquefaction clear liquid and liquefaction is mixed in the ratio of 4:1, and adds citric acid wastewater to carry out moisturizing.
Seed initial total sugar 11%, total nitrogen 0.23%, aspergillus niger seed culture 25h, pH 1.99, acidity 2.3%; Fermention medium initial total sugar is 15.44%, total nitrogen 0.11%, 37 ℃ of culture temperature; Fermentation ends acidity is 15.38% (v/v), and residual total reducing sugar is 2.08%, and residual reducing sugar is 0.5%, and transformation efficiency is 99.64%, cycle 72h.Fermented liquid extracts citric acid through chromatography, produces citric acid wastewater, again according to above-mentioned steps repetitive operation, circulates 40 times, and citric acid fermentation level is normal.
Embodiment 9
Semen Maydis powder 250kg, wheat-flour 150kg, chromatogram raffinate 1200kg, in 60 ℃ of material-compound tanks, mix, adding calcium hydroxide is adjusted pH to 5.8, and adding Mei Huo unit is the high temperature resistant α-amylase 250g of low pH of 20000U/g, through second spraying liquefaction, wherein an injection temperature is 97 ℃, second spraying temperature is 129 ℃, maintains 0.5 ~ 1h in maintaining tank, and iodine examination is that light brown is qualified, the mixed liquid that obtains liquefying, the more mixed liquid of 60% liquefaction is entered to filter press obtain the clear liquid that liquefies.
Preparation seed culture medium and fermented nutritive liquid, wherein seed culture medium is that the mixed liquid of liquefaction clear liquid and liquefaction is mixed in 1:2 ratio, and adds citric acid wastewater to carry out moisturizing; Fermented nutritive liquid is that the mixed liquid of liquefaction clear liquid and liquefaction is mixed in the ratio of 3.5:1, and adds citric acid wastewater to carry out moisturizing.
Seed culture medium initial total sugar 11.2%, total nitrogen 0.35%, aspergillus niger seed culture 24h, pH 2.06, acidity 2.3%; Fermentation initial total sugar is 15.9%, total nitrogen 0.07%, 37 ℃ of culture temperature; Fermentation ends acidity is 15.87% (v/v), and residual total reducing sugar is 2.01%, and residual reducing sugar is 0.5%, and transformation efficiency is 97.99%, cycle 63h.Fermented liquid extracts citric acid through chromatography, produces citric acid wastewater, again according to above-mentioned steps repetitive operation, circulates 40 times, and citric acid fermentation level is normal.
The above has described embodiment of the present invention in detail; can do a lot of improvement obviously for a person skilled in the art; within the spirit and principles in the present invention all, any modification of making, equal replacement, improvement etc., within all should being included in the scope of protection of the invention.