CN104108132A - Prestress hollow slab cutting machine - Google Patents

Prestress hollow slab cutting machine Download PDF

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Publication number
CN104108132A
CN104108132A CN201410212488.4A CN201410212488A CN104108132A CN 104108132 A CN104108132 A CN 104108132A CN 201410212488 A CN201410212488 A CN 201410212488A CN 104108132 A CN104108132 A CN 104108132A
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China
Prior art keywords
frame
motor
cutting
connects
connect
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CN201410212488.4A
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Chinese (zh)
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CN104108132B (en
Inventor
张春雨
张雪松
张国凯
陈小亮
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Chuzhou Kexin Mechanical Technology Co ltd
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/14Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

The invention relates to a prestress hollow slab cutting machine which comprises a machine frame (1). The machine is characterized in that the machine frame is connected with a longitudinal rail (33), one side of the machine frame is connected with a transverse rail (8), the transverse rail is connected with a support (29), the support is connected with a sliding rail (3), the sliding rail is connected with a fixing plate (27), the fixing plate is connected with a locking oil cylinder (6) and a rotary motor (4), the rotary motor is connected with a cutting motor (7) through a rotary shaft (26), the cutting motor is connected with a cutting saw (5), the rotary shaft is matched with the locking oil cylinder in a locked mode, the other side of the machine frame is connected with a grooving motor (13) through a connection frame (31), and the grooving motor (13) is connected with a grooving saw (14). The prestress hollow slab cutting machine has the advantages that cutting of prestress hollow slabs in multiple directions can be achieved, grooving can be achieved, the machine is automatically controlled through PLC programs and operated remotely, and safety and production efficiency are greatly improved.

Description

A kind of prestressed cored slab cutting machine
Technical field
The present invention relates to a kind of cutting machine, particularly a kind of cutting machine for the multi-faceted cutting of prestressed cored slab.
Background technology
Prestressed cored slab is when producing, and due to stretch-draw and the production efficiency of steel strand wires, every block of plate is all very long, give birth to, all need in use to cut into according to actual needs Len req.But the cutting machine that present stage is used can only be realized function of transverse cuts; modern architecture can not be met far away longitudinal; the requirement oblique and fluting cuts; and need two people to operate during existing cutting machine operation simultaneously; in operation, there is no safeguard measure; be there is to certain potential safety hazard in operating personnel, through extensively retrieval, not yet find comparatively desirable technical scheme.
Summary of the invention
The object of the invention is in order to solve the cutting function that prestressed cored slab cutting machine that present stage used exists single, complex operation, operating personnel's safety can not get the shortcomings such as guarantees, and a kind of prestressed cored slab cutting machine of proposition.
To achieve these goals, the present invention has adopted following technical scheme:
A prestressed cored slab cutting machine, comprises frame, is flexibly connected cast-cutting saw in frame, it is characterized in that:
A, described frame are connected on long rails, and frame and long rails coordinate by one group of longitudinal roller transmission, connect a longitudinal hydraulic motor in frame, and longitudinally hydraulic motor is in transmission connection and coordinates with described longitudinal roller by longitudinal driving device;
B, in a side of frame, connect the cross track vertical with long rails, on cross track by the transverse-roller support that is connected, on support, connect a transverse hydraulic motor, transverse hydraulic motor is in transmission connection and coordinates with described transverse-roller by traverse gear;
On c, described support, vertically connect a slide rail, at slide rail, connect the first elevating ram, the piston rod of described the first elevating ram is connected with the slide block of slide rail, on described slide block, also connect a fixed head, a side at fixed head connects a locked cylinder, above described fixed head, connect an electric rotating machine, the output shaft of described electric rotating machine connects a rotating shaft that runs through fixed head, described locked cylinder coordinates with rotating shaft locking, the lower end of rotating shaft connects a cutting motor, on the output shaft of described cutting motor, connects cast-cutting saw;
D, at the opposite side of frame, be provided with a link, one side of described link is hinged in frame, opposite side connect above a fluting motor, described link can freely rotate around its jointed shaft in perpendicular, on the output shaft of described fluting motor, connect grooving saw, the plane at grooving saw place is parallel with described long rails, on link, also connect the second elevating ram, the piston rod of described the second elevating ram is hinged in frame;
E, in frame, also connect a switch board, in described switch board, be provided with PLC electric control gear and Hydraulic Station, described longitudinal hydraulic motor, transverse hydraulic motor, the first elevating ram, electric rotating machine, locked cylinder, cutting motor, the second elevating ram and fluting motor are all connected with switch board.
On the basis of technique scheme, can there is following further technical scheme:
One side of described frame is also provided with a locking cylinder, and described locking cylinder is used for the frame that is locked, and locking cylinder is connected with described switch board.
A side at described support also connects brake cylinder, and described brake cylinder is used for the support that is locked, and brake cylinder is connected with described switch board.
Described longitudinal driving device comprises a transition wheel being connected in frame, be socketed in belt pulley on longitudinal hydraulic motor output shaft, be socketed in the belt pulley on the horizontal connecting axle that connects two longitudinal rollers of symmetry, and described two belt pulleys are all connected by belt and transition wheel transmission.
Described traverse gear comprises the pinion being connected on transverse hydraulic motor output shaft, is socketed in the gear wheel on the horizontal connecting axle that connects two symmetric transverse rollers, and described pinion and gear wheel are intermeshing.
Described slide rail is provided with and the spacing limited block coordinating of described fixed head.
This device not only can carry out horizontal and vertical cutting to prestressed cored slab, and can realize oblique cutting and fluting cutting, and this device is not cutting, and during idle stroke, can advance fast, saves time and raises the efficiency.
The invention has the advantages that: this device not only can carry out multi-faceted cutting to prestressed cored slab, but also can slot, by PLC procedure auto-control, operated from a distance, security performance and production efficiency are all greatly improved.
Accompanying drawing explanation
Fig. 1 is basic structure schematic diagram of the present invention;
Fig. 2 is the top view of Fig. 1.
The specific embodiment
As depicted in figs. 1 and 2, a kind of prestressed cored slab cutting machine provided by the invention, comprises frame 1, is flexibly connected cast-cutting saw 5 in frame 1, it is characterized in that:
A, described frame 1 are connected on two long rails that are parallel to each other 33, on two long rails 33, roll and coordinate four longitudinal rollers 16, the horizontal connecting axle 16a that is connected between two symmetrically arranged longitudinal rollers 16, described frame 1 is connected on two horizontal connecting axle 16a.Front side in described frame 1 connects a longitudinal hydraulic motor 15, and longitudinally hydraulic motor 15 is in transmission connection and coordinates with described longitudinal roller 16 by longitudinal driving device 34.Described longitudinal driving device 34 comprises a transition wheel 22 being connected in frame 1, be socketed in belt pulley 38 on longitudinal hydraulic motor 15 output shafts, be socketed in the belt pulley 38 on the horizontal connecting axle 16a in front side, and described two belt pulleys 38 are all connected by belt 21 and transition wheel 22 transmissions.
B, in the front side of frame 1, connect the cross track 8 vertical with long rails 33, on on cross track 8, roll and coordinate four transverse-rollers 19, a horizontal connecting axle 25 is all connected between two symmetrically arranged transverse-rollers 19, at described two horizontal connecting axle 25 upper supports support 29 that is connected, support 29 is the long shaped plate of stepping down and coordinate with described cross track 8 in a lower end, in the bottom of support 29, be provided with two through holes that connect with corresponding laterally connecting axle 25, described horizontal connecting axle 25 can freely rotate support 29 is interior.Bottom rear at support 29 connects a transverse hydraulic motor 10, and transverse hydraulic motor 10 is in transmission connection and coordinates with described transverse-roller 19 by traverse gear 35.Described traverse gear 35 comprises the pinion 23 being connected on transverse hydraulic motor 10 output shafts, be socketed in the gear wheel 24 on the horizontal connecting axle 25 in right side, described pinion 23 and gear wheel 24 are intermeshing, and described pinion 23 is all fixedly connected with horizontal connecting axle 25 with transverse hydraulic motor 10 output shafts respectively by key with gear wheel 24.
C, the front side of described support 29 vertically connects a slide rail 3, described slide rail 3 is arranged on again the front side of frame 1, upper end at the slide track seat of slide rail 3 connects the first elevating ram 2, the piston rod of described the first elevating ram 2 is fixedly connected with the slide block 3a of slide rail 3, the fixed head 27 that also connects a rectangle on the leading flank of described slide block 3a, the upside of the slide track seat leading flank of described slide rail 3 also weld one with the spacing limited block coordinating 28 of fixed head 27, right side at fixed head 27 connects a locked cylinder 6, the upper side of described fixed head 27 connects an electric rotating machine 4, the output shaft of described electric rotating machine 4 connects a rotating shaft 26 by shaft coupling, described rotating shaft 26 runs through fixed head 27 and arranges, described locked cylinder 6 coordinates with rotating shaft 26 lockings, lower end in rotating shaft 26 connects a cutting motor 7, on the output shaft of described cutting motor 7, connect cast-cutting saw 5, leading flank at fixed head 27 also connects a sheath 36 that is socketed in the circular arc of cutting motor 7 upsides.
D, rear side in frame 1 is provided with a link 31, described link 31 is a set square, turning in the front side of link 31 is hinged in frame 1 by jointed shaft 18, described link 31 can freely rotate around its jointed shaft 18 in perpendicular, in frame 1, also weld a curved baffle 32, described jointed shaft 18 is arranged in curved baffle 32, at link 31 rear sides, connect a fixed station 30, the upper surface of described fixed station 30 connects a fluting motor 13, lower surface connects the fluting sheath 37 of circular arc, lower end at fixed station 30 also connects grooving saw 14 by rotating shaft, the plane at grooving saw 14 places is parallel with described long rails 33, described fluting motor 13 is connected with belt wheel transmission by belt and coordinates grooving saw 14.On link 31, also connect the second elevating ram 12, the piston rod of described the second elevating ram 12 is hinged in frame 1 by hinge 20 through link 31 its ends, in the bottom of link 31 rear sides, also weld a cushion block 39, when link 31 forwards horizontal level to described in cushion block 39 and frame 1 support and coordinate.
The right side of e, described frame 1 is also provided with a locking cylinder 17, and described locking cylinder 17 is for the frame 1 that is locked.Rear side at described support 29 is also provided with a brake cylinder 9, and described brake cylinder 9 is for the support 29 that is locked.
F, in frame 1, also connect a switch board 11, in described switch board 11, be provided with PLC electric control gear and Hydraulic Station, described longitudinal hydraulic motor 15, transverse hydraulic motor 10, the first elevating ram 2, electric rotating machine 4, locked cylinder 6, cutting motor 7, brake cylinder 9, locking cylinder 17, the second elevating ram 12 and fluting motor 13 are all connected with switch board 11.
operation principle
G, transverse cuts: by the first elevating ram 2, will on fixed head 27, draw, fixed head 27 rises to extreme higher position by cast-cutting saw 5, now locking cylinder 17 is locked frame 1, start electric rotating machine 4, electric rotating machine 4 drives cutting motor 7 to rotate, cast-cutting saw 5 is forwarded to and prestressed cored slab upright position, cast-cutting saw 5 arrives behind precalculated position, locked cylinder 6 work are locked rotating shaft 26, cast-cutting saw 5 is moved to high order end, cooling fluid is ready, starts cutting motor 7 drive cast-cutting saw 5 rotations by program.Cast-cutting saw 5 drops to prestressed cored slab contact position starts working, and depth of cut can be presented on instrument board in real time.Arrive after the predetermined cuts degree of depth, support 29 is under the drive of transverse hydraulic motor 10, and low speed, moves right evenly.To moving to low order end, cast-cutting saw 5 quits work, and cast-cutting saw 5 is risen to extreme higher position, completes transverse cuts one time.
H, longitudinally cutting: device is longitudinally moved to precalculated position, and cast-cutting saw 5 rises to extreme higher position, and locked cylinder 6 unclamps and removes coupling mechanism force, start electric rotating machine 4 cast-cutting saw 5 gone to and prestressed cored slab parallel position, locked cylinder 6 lockings.Brake cylinder 9 is opened, saw blade laterally moves to precalculated position, brake cylinder 9 lockings, locking cylinder 17 with timer is opened, by program, start cutting motor 7 and drive cast-cutting saw 5 rotations, open cooling fluid, cast-cutting saw 5 drop to prestressed cored slab contact position after, cast-cutting saw 5 declines and starts cutting work, depth of cut is by programme-control and be presented on instrument board, saw blade arrives after desired depth, frame 1 is under the drive of longitudinal hydraulic motor 15, low speed and vertically moving evenly, device starts longitudinal cutting work, to longitudinal cutting end point, locking cylinder 17 locking frames 1, cast-cutting saw 5 rises to extreme higher position, complete the work of once longitudinally cutting.
I, oblique cutting: device moves to behind precalculated position, cast-cutting saw 5 rises to extreme higher position, and locked cylinder 6 unclamps and removes coupling mechanism force, starts electric rotating machine 4 cast-cutting saw 5 is gone to being predetermined angular with prestressed cored slab, then locked cylinder 6 lockings.After cutting angle is determined, brake cylinder 9 is opened, support 29 laterally moves to precalculated position, locking cylinder 17 with timer is opened, cutting motor 7 drives cast-cutting saw 5 rotations, after cooling fluid is opened, cast-cutting saw 5 drops to prestressed cored slab contact position starts working, and depth of cut shows in real time on instrument board.When depth of cut reaches desired depth, under driving, install low speed and advance evenly in transverse hydraulic motor 10 and longitudinal hydraulic motor 15, until reach home, cast-cutting saw 5 rises to extreme higher position, completes once oblique cutting.
J, fluting cutting: first cast-cutting saw 5 and grooving saw 14 are risen to extreme higher position, again locking cylinder 17 is opened, and startup fluting motor 13 drives grooving saws 14 rotations, open cooling water, grooving saw 14 is dropped to and prestressed cored slab contact position, start cutting, cut to predetermined extreme lower position, the second elevating ram 12 lockings, frame 1 is under the drive of longitudinal hydraulic motor 15 afterwards, slowly advance, until cutting end point position, grooving saw 14 rises to extreme higher position, and cooling water is closed, locking cylinder 17 frame 1 that is locked, completes once fluting cutting.
K, advance fast: when device does not cut work, require it to walk fast, to increase work efficiency, reduce unnecessary time waste.Longitudinally the oil feeding line of hydraulic motor 15 is comprised of two independent sectors, and when cast-cutting saw 5 and grooving saw 14 are during all in extreme higher position, longitudinally hydraulic motor 15 is by high speed oil supply loop fuel feeding, otherwise, by low speed oil supply loop fuel feeding, thereby realize, not work be quick walking, slowly walks in operating room.

Claims (6)

1. a prestressed cored slab cutting machine, comprises frame (1), at the upper cast-cutting saw (5) that is flexibly connected of frame (1), it is characterized in that:
A, described frame (1) are connected on long rails (33), frame (1) and long rails (33) coordinate by one group of longitudinal roller (16) transmission, at the upper longitudinal hydraulic motor (15) that connects of frame (1), longitudinally hydraulic motor (15) is in transmission connection and coordinates with described longitudinal roller (16) by longitudinal driving device (34);
B, in a side of frame (1), connect the cross track (8) vertical with long rails (33), upper by transverse-roller (19) support (29) that is connected at cross track (8), at the upper transverse hydraulic motor (10) that connects of support (29), transverse hydraulic motor (10) is in transmission connection and coordinates with described transverse-roller (19) by traverse gear (35);
C, the upper slide rail (3) that vertically connects of described support (29), at slide rail (3), connect the first elevating ram (2), the piston rod of described the first elevating ram (2) is connected with the slide block (3a) of slide rail (3), on described slide block (3a), also connect a fixed head (27), a side at fixed head (27) connects a locked cylinder (6), above described fixed head (27), connect an electric rotating machine (4), the output shaft of described electric rotating machine (4) connects a rotating shaft (26) that runs through fixed head (27), described locked cylinder (6) coordinates with rotating shaft (26) locking, the lower end of rotating shaft (26) connects a cutting motor (7), on the output shaft of described cutting motor (7), connect cast-cutting saw (5),
D, opposite side in frame (1) is provided with a link (31), one side of described link (31) is hinged in frame (1), above opposite side, connect a fluting motor (13), described link (31) can freely rotate around its jointed shaft (18) in perpendicular, on the output shaft of described fluting motor (13), connect grooving saw (14), the plane at grooving saw (14) place is parallel with described long rails (33), on link (31), also connect the second elevating ram (12), the piston rod of described the second elevating ram (12) is hinged in frame (1),
E, in frame (1), also connect a switch board (11), described switch board is provided with PLC electric control gear and Hydraulic Station in (11), and described longitudinal hydraulic motor (15), transverse hydraulic motor (10), the first elevating ram (2), electric rotating machine (4), locked cylinder (6), cutting motor (7), the second elevating ram (12) and fluting motor (13) are all connected with switch board (11).
2. a kind of prestressed cored slab cutting machine according to claim 1, it is characterized in that: a side of described frame (1) is also provided with a locking cylinder (17), described locking cylinder (17) is for the frame that is locked (1), and locking cylinder (17) is connected with described switch board (11).
3. a kind of prestressed cored slab cutting machine according to claim 2, it is characterized in that: the side at described support (29) also connects brake cylinder (9), described brake cylinder (9) is for the support that is locked (29), and brake cylinder (9) is connected with described switch board (11).
4. a kind of prestressed cored slab cutting machine according to claim 3, it is characterized in that: described longitudinal driving device (34) comprises the transition wheel (22) that is connected in frame (1), be socketed in belt pulley (38) on longitudinal hydraulic motor (15) output shaft, be socketed in the belt pulley (38) on the horizontal connecting axle (16a) that connects two longitudinal rollers of symmetry (16), and described two belt pulleys (38) are all connected by belt (21) and transition wheel (22) transmission.
5. a kind of prestressed cored slab cutting machine according to claim 4, it is characterized in that: described traverse gear (35) comprises the pinion (23) being connected on transverse hydraulic motor (10) output shaft, be socketed in the gear wheel (24) on the horizontal connecting axle (25) that connects two symmetric transverse rollers (19), described pinion (23) and gear wheel (24) are intermeshing.
6. a kind of prestressed cored slab cutting machine according to claim 5, is characterized in that: described slide rail (3) is provided with and the spacing limited block coordinating of described fixed head (27) (28).
CN201410212488.4A 2014-05-20 2014-05-20 A kind of prestressed cored slab cutting machine Active CN104108132B (en)

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CN104108132B CN104108132B (en) 2016-09-28

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107303694A (en) * 2017-08-07 2017-10-31 德州海天机电科技有限公司 A kind of multi-angle concrete cutting machine

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2436294Y (en) * 2000-08-03 2001-06-27 周育庵 Longitudinal and transversal bidirectional aerated concrete cutter
JP2003205513A (en) * 2002-01-15 2003-07-22 Clion Co Ltd Method and apparatus for cutting semicured mortar block
DE102008055740A1 (en) * 2008-11-04 2010-05-06 Xella Baustoffe Gmbh Method and cutting device for cutting slab-resistant lightweight concrete cake in lightweight concrete moldings and method and apparatus for producing lightweight concrete moldings
CN202517560U (en) * 2012-03-29 2012-11-07 河南华泰建材开发有限公司 Full-automatic cutting equipment for foamed concrete insulation board blank
CN102806597A (en) * 2011-05-29 2012-12-05 王进录 Saw type bidirectional cutting machine for autoclaved aerated concrete blocks
CN202846673U (en) * 2012-10-17 2013-04-03 邬达富 Automatic prefabricated plate cutting machine
JP2013233734A (en) * 2012-05-09 2013-11-21 Sumitomo Metal Mining Siporex Kk Method for manufacturing lightweight cellular concrete
CN203542822U (en) * 2013-11-28 2014-04-16 芜湖科达新铭丰机电有限公司 Cutting device of concrete building blocks
CN203901495U (en) * 2014-05-20 2014-10-29 安徽科技学院 Prestressed hollow plate cutting machine

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2436294Y (en) * 2000-08-03 2001-06-27 周育庵 Longitudinal and transversal bidirectional aerated concrete cutter
JP2003205513A (en) * 2002-01-15 2003-07-22 Clion Co Ltd Method and apparatus for cutting semicured mortar block
DE102008055740A1 (en) * 2008-11-04 2010-05-06 Xella Baustoffe Gmbh Method and cutting device for cutting slab-resistant lightweight concrete cake in lightweight concrete moldings and method and apparatus for producing lightweight concrete moldings
CN102806597A (en) * 2011-05-29 2012-12-05 王进录 Saw type bidirectional cutting machine for autoclaved aerated concrete blocks
CN202517560U (en) * 2012-03-29 2012-11-07 河南华泰建材开发有限公司 Full-automatic cutting equipment for foamed concrete insulation board blank
JP2013233734A (en) * 2012-05-09 2013-11-21 Sumitomo Metal Mining Siporex Kk Method for manufacturing lightweight cellular concrete
CN202846673U (en) * 2012-10-17 2013-04-03 邬达富 Automatic prefabricated plate cutting machine
CN203542822U (en) * 2013-11-28 2014-04-16 芜湖科达新铭丰机电有限公司 Cutting device of concrete building blocks
CN203901495U (en) * 2014-05-20 2014-10-29 安徽科技学院 Prestressed hollow plate cutting machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107303694A (en) * 2017-08-07 2017-10-31 德州海天机电科技有限公司 A kind of multi-angle concrete cutting machine

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Effective date of registration: 20160901

Address after: High tech Zone in Anhui city of Bengbu Province Xinghua Road 233010 No. 168

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Address after: 239200 C District, industrial zone, Lai An county, Chuzhou, Anhui (two West Road)

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Denomination of invention: A cutting machine for prestressed hollow slabs

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