CN106592402A - Road cutting robot and construction method thereof - Google Patents
Road cutting robot and construction method thereof Download PDFInfo
- Publication number
- CN106592402A CN106592402A CN201710034177.7A CN201710034177A CN106592402A CN 106592402 A CN106592402 A CN 106592402A CN 201710034177 A CN201710034177 A CN 201710034177A CN 106592402 A CN106592402 A CN 106592402A
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- Prior art keywords
- stand
- hydraulic cylinder
- mobile station
- cutting
- transmission seat
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Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/06—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
- E01C23/09—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for forming cuts, grooves, or recesses, e.g. for making joints or channels for markings, for cutting-out sections to be removed; for cleaning, treating, or filling cuts, grooves, recesses, or fissures; for trimming paving edges
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/06—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
- E01C23/09—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for forming cuts, grooves, or recesses, e.g. for making joints or channels for markings, for cutting-out sections to be removed; for cleaning, treating, or filling cuts, grooves, recesses, or fissures; for trimming paving edges
- E01C23/0906—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for forming cuts, grooves, or recesses, e.g. for making joints or channels for markings, for cutting-out sections to be removed; for cleaning, treating, or filling cuts, grooves, recesses, or fissures; for trimming paving edges for forming, opening-out, cleaning, drying or heating cuts, grooves, recesses or, excluding forming, cracks, e.g. cleaning by sand-blasting or air-jet ; for trimming paving edges
- E01C23/0926—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for forming cuts, grooves, or recesses, e.g. for making joints or channels for markings, for cutting-out sections to be removed; for cleaning, treating, or filling cuts, grooves, recesses, or fissures; for trimming paving edges for forming, opening-out, cleaning, drying or heating cuts, grooves, recesses or, excluding forming, cracks, e.g. cleaning by sand-blasting or air-jet ; for trimming paving edges with power-driven tools, e.g. vibrated, percussive cutters
- E01C23/0933—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for forming cuts, grooves, or recesses, e.g. for making joints or channels for markings, for cutting-out sections to be removed; for cleaning, treating, or filling cuts, grooves, recesses, or fissures; for trimming paving edges for forming, opening-out, cleaning, drying or heating cuts, grooves, recesses or, excluding forming, cracks, e.g. cleaning by sand-blasting or air-jet ; for trimming paving edges with power-driven tools, e.g. vibrated, percussive cutters rotary, e.g. circular-saw joint cutters
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- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Road Repair (AREA)
Abstract
The invention relates to the field of civic building machines, in particular to a road cutting robot and a construction method thereof. A robot body comprises a base, a marked line, a moving table and a cutting device. The base can be put on horizontal ground or inclined ground and provides a track where the moving table continuously moves forwards linearly; the moving table can drive the cutting device on the base to integrally and horizontally move leftwards and rightwards, and can independently move by separating from the base; the cutting device drives a blade used for cutting to integrally swing to adjust cutting depth during one-time forming, and during different strokes, the integral swinging radius of the blade used for cutting is adjusted to adjust the maximum cutting depth. The construction method includes the steps of planning, installing, setting and information feedback. The road cutting robot is easy to operate, wide in application range and can adjust the maximum cutting depth during each stroke.
Description
Technical field
The present invention relates to civic building mechanical field, specifically a kind of road cutting machine device people and its construction method.
Background technology
Road cutting machine：A kind of instrument that road upkeep is built, major function is joint-cutting on road surface, and depth is up to 100mm-
The fine rule that 200mm is not waited, is usually used in cement pavement and asphalt surface.Existing road cutting machine includes hand-held and motor-driven
Two kinds of formula, operates machine to be required for certain proficiency level's ability normal construction.
Hand-held road cutting machine mainly adopts people's hand push machine, during people promotes machine, realizes to machine
Cutting, be also to the adjustment of depth of cut by manually carrying out, in the process, what staff will be brought by road cutting machine
Sustained vibration power, with higher labor intensity, and the dust that produces of absorption of human body cutting also easily causes to human respiratory wound
Evil；Motor-driven operation is generally used for large-scale cutting operation, and the driving that people takes big machinery is indoor, and operation cutting blade enters to road
Row cutting, but the cutting precision of this kind of equipment is inadequate.
In consideration of it, the invention provides a kind of road cutting machine device people, it has the advantages that：
(1) a kind of road cutting machine device people of the present invention, its cutter sweep is arranged on pedestal, no by mobile station
Automatic steady operation only can be carried out on level ground, and automatic job can be carried out on inclined-plane, be adapted to wide；
(2) a kind of road cutting machine device people of the present invention, it adopts rack-and-pinion to drive with the combination of turbine and worm
Cutter sweep mass motion, cutting is steady；
(3) a kind of road cutting machine device people of the present invention, it can be by the overall automatic swing of cutting blade
For realize the adjustment of depth of cut, it is easy to operate, for traditional road cutting machine, cut to adjust without the need for artificial pressing
Cut depth；
(4) a kind of road cutting machine device people of the present invention, it can pass through in the overall swing of conversion cutting blade
The heart is practical adjusting the maximum depth of cut of each run, adapts to various demands；
(5) a kind of road cutting machine device people of the present invention, its base, transmission seat, between mobile station and cutter sweep
It is readily disassembled two-by-two, and cutter sweep can also carry out self-movement between mobile station, be easy to carry, and alleviate the labor of workman
Fatigue resistance.
(6) a kind of road cutting machine device people of the present invention, it, without the need for artificial, can make when cutting to road
Operator are away from equipment, it is to avoid dust invades respiratory tract.
The content of the invention
In order to make up the deficiencies in the prior art, a kind of heretofore described road cutting machine device people, it is right that it can be realized
The convenient cutting of automatization of road, and maximum depth of cut is adjustable.
The technical solution adopted for the present invention to solve the technical problems is：A kind of road cutting machine device people, including pedestal, mark
Line, mobile station and cutter sweep, described graticule is arranged on pedestal bottom, and mobile station is slidably mounted on pedestal top, cuts
Cut device to install on a mobile station；
Described pedestal can be placed in level ground and sloping floor, and provide mobile station and constantly carry out straight line traveling
Track；
Described mobile station can drive the overall translation to the left of cutter sweep and translation to the right on pedestal, and can depart from pedestal
Carry out self-movement；
Described cutter sweep can be cut by the swing for driving cutting blade overall in a forming process to adjust
Depth is cut, the tune to maximum depth of cut can be realized with the overall pendulum radius of blade to adjust cutting in different strokes
Section.
Described pedestal includes base and transmission seat, and base quantity is two, and two base middle parts are provided with T-shape slot, and
Flange is provided with outside two bases, the becket bridle of closing is fixed with each flange；
Described transmission seat generally grows straight structural I-beam, and the transmission seat upper end left and right sides is symmetrically arranged with moving stage tooth
Bar, transmission seat upper surface middle part is symmetrically arranged with left-right direction a pair of spills and walks race；
Described transmission seat or so two ends can be respectively embedded in the T-shape slot of two bases, and transmit seat and each base it
Between be connected by holding screw so that the present invention cut road when, transmission seat will not be subject to sustained vibration and with bottom
Occur loosening between seat.
When being connected with base, transmission seat end is located at 1/2nd positions of base middle part transmission seat, when needing offer
When the continual straight line of mobile station is advanced, then by multiple transmission seat mutually head and the tail splicings on base, base passes through lower margin spiral shell
Bolt is fixed on the ground；Transmission seat end is located at the effect at 1/2nd positions of base middle part：After latter transmission seat
When end is mutually spliced with previous transmission seat front end, two transmission seat ends are embedded at the position of middle part 1/2nd of base,
So as to ensure that two transmission seat tools have identical stability, be not in the unstable situation in one of transmission seat chassis and
In work to present device cause damage.
Described mobile station includes stand, directive wheel, propulsion plant and traveling unit；
Described stand generally " mouth " font structure, stand lower surface arranges jagged, and indentation, there is available for transmitting in seat
Portion passes through, so that transmission seat can be embedded in stand, on the left and right directions of stand upper surface a pair of slide rails, stand is arranged with parallel
Front end is horizontally disposed maintenance post, and maintenance post middle part is provided with bolt hole；
Symmetrical after in face of stand inner top side to be provided with two row's directive wheels, each directive wheel can be rotated in stand, guiding
The effect of wheel is to make mobile station during traveling on pedestal, reduces the frictional resistance between mobile station and pedestal, so that
The motion for obtaining mobile station is more smoothly；
Described propulsion plant includes a pair of propulsion units, and a pair of propulsion units are symmetrically mounted on two before and after stand inside
Side, each propulsion unit includes pushing gear, push axle, turbine, worm screw and pushing motor, the push number of gears of each propulsion unit
Amount is at least three, and each gear that pushes rotatably is arranged in stand by pushing axle, to be pushed and be provided with turbine on axle, is pushed
Motor is arranged on stand left side wall, and in left-right direction level is meshed through stand and with each turbine worm screw, and worm screw one end passes through
Shaft coupling is connected with electric machine main shaft is pushed；
When mobile station is arranged on pedestal, each push gear of mobile station is meshed with the moving stage tooth bar of transmission seat, platform
Frame inside lower end face fits with transmission seat top, and two row's directive wheels in stand be embedded in transmission seat upper surface walk race
It is interior；
When needing to drive stand to move on seat is transmitted, then respectively push motor in synchrony motion and drive worm screw to rotate, and then
Drive each turbine to rotate, so as to drive each transmission shaft to rotate, so as to drive each push pinion rotation, push gear in moving stage gear
Upper rotation drives stand entirety that side-to-side movement is carried out on transmission seat, and the present invention is nibbled using turbine and worm engagement and rack-and-pinion
Close, the driving contact mode of turbine and worm is different from other type transmission modes, is linear contact lay, and noise is little, stable drive, and passes
Dynamic ratio is big；The major advantage of rack pinion has that transmission power is big, life-span length, stable working, and reliability is high, it is constant to can guarantee that
Gear ratio etc., the mobile station for enabling to the present invention using turbine and worm and rack pinion carries cutting on pedestal and fills
Put the relatively reliable of motion；
Described traveling element number is four, and four traveling units are separately mounted to four corners of stand lower surface,
Each traveling unit includes traveling hydraulic cylinder and universal wheel, and traveling hydraulic cylinder is vertically connected in stand lower surface, traveling hydraulic cylinder
Lower end is provided with universal wheel；When stand is not nested on transmission seat, the design of traveling unit causes mobile station to be easy to manually push away
It is dynamic, so that mobile station is integrally easy to carry with the cutter sweep installed on a mobile station, the manipulation strength of workman is alleviated,
And when stand is nested on transmission seat, traveling hydraulic cylinder can be shunk so that traveling unit will not touch construction ground
Face, and then do not interfere with the construction operation of entirety of the invention.
Described cutter sweep includes diesel engine, driving-chain, power transmission shaft, fulcrum hydraulic cylinder, shifting axle hydraulic cylinder, a rotor
Plate, maintenance bolt, cutting blade and No. two driving-chains；
Described diesel oil motor spindle is slidably connected with the slide rail on stand, so as to diesel engine can be carried out on stand
Horizontally slip；
A described driving-chain includes chain, even chain support plate and two sprocket wheels, one of two sprocket wheels
Install on a diesel engine, another sprocket wheel is connected on power transmission shaft, and two sprocket wheels are connected by a chain, institute
The company's chain support plate stated is flat rigid plate, and even chain support plate one end is rotatably installed at a sprocket wheel on a diesel engine, even chain
The support plate other end is rotatably arranged on power transmission shaft and positioned at transmission shaft rear end；During work, diesel engine can drive one of them
A number sprocket wheel is rotated, and so as to drive a chain movement, and then drives another sprocket wheel to rotate, and then drives power transmission shaft to turn
It is dynamic；
Described power transmission shaft is positioned horizontally in diesel engine right side；
Described fulcrum hydraulic cylinder bottom is hinged with stand upper surface left part, and fulcrum hydraulic cylinder top is provided with sleeve,
Sleeve of the power transmission shaft at the top of fulcrum hydraulic cylinder；Move axle hydraulic cylinder bottom to be hinged with stand upper surface right part, move axle hydraulic pressure
Cylinder top with fulcrum hydraulic cylinder middle part be hinged, during work, can by adjust fulcrum hydraulic cylinder and move axle hydraulic cylinder stretch come
The position of adjustment power transmission shaft, now power transmission shaft swings around fulcrum hydraulic cylinder bottom, and power transmission shaft can be at the top of fulcrum hydraulic cylinder
Sleeve in rotation；It is the position for adapting to power transmission shaft during power transmission shaft swings around fulcrum hydraulic cylinder bottom, even chain is propped up
Plate by real-time adjustment self-position, so as to drive diesel engine that certain position is slided on the slide rail of stand, with adapt to transmission
Change on shaft position；
The generally flat elongate steel plate of described rotor plate, is provided with rotor hole on rotor plate, rotor plate can be by turning
Tool bore is nested on the maintenance post of stand and rotates around maintenance post, and maintenance post outer end is entered by maintenance bolt to rotor plate lateral surface
Row is spacing, and rotor top of the plate end is hinged on power transmission shaft；During work, power transmission shaft swings can drive rotor plate to swing around maintenance post；
Described cutting blade is rotatably arranged on rotor plate lower end by cutter shaft；
No. two described driving-chains include No. two chains and two No. two sprocket wheels, and one of two No. two sprocket wheels are connected in cutting
On the cutter shaft of blade, another No. two sprocket wheels are arranged on power transmission shaft front end, are connected by No. two chains between two No. two sprocket wheels
Connect；
During work, by adjusting fulcrum hydraulic cylinder and moving the flexible position to adjust power transmission shaft of axle hydraulic cylinder, power transmission shaft
Swing around fulcrum hydraulic cylinder, drive rotor plate around maintenance post swing, and then adjust cutting blade relative to construction road surface away from
From after adjusting distance, diesel engine number sprocket wheel of work is rotated, and then drives power transmission shaft rotation, and then drives No. two sprocket wheels
Rotate, so as to drive cutting blade to rotate, the overall swing of rotary motion in cutting blade, cutting blade and mobile station
Under the triple role such as drive cutter sweep to slide on the pedestal, road surface is by well cutting as requested.
Specifically, as a kind of preferred technical scheme of the present invention, the rotor hole number on rotor plate is at least five, and
Each rotor hole is uniformly arranged on side by side on rotor plate, and different rotor holes is nested on maintenance post, can realize cutting blade
The adjustment of Integral swinging radius, so as to adjustment of the cutting blade to the maximum depth of cut on ground can be by by different rotor holes
It is nested on maintenance post to realize.
Specifically, as a kind of preferred technical scheme of the present invention, described graticule is elastic threads, and graticule two ends are installed
There is hook, graticule two ends can be hung on the becket bridle of two bases by hook, graticule is easy to judge that pedestal is overall and cuts
Route is parallel, so as to be used to make the cutting path of cutting blade more accurate.
A kind of construction method of road cutting machine device people, comprises the following steps：
(1) planning step：Determine job location, construction line and depth of cut, and by construction line coated white pigment
Labelling；
(2) installation steps：Two bases are placed on construction road surface, transmission seat is arranged on base by holding screw
On, then graticule two ends are hung on the becket bridle of two bases, keep the Chinese white labelling of graticule and step (1)；Then, will move
Dynamic platform is pushed on the transmission seat for fixing by moving device, and cutter sweep is installed on a mobile station, and according to planning
Depth of cut makes the blade of cutting blade be located at Chinese white labelling adjusting the swing center of circle of the cutting blade on rotor plate
Surface, is finally again fixed on two bases on road surface by foundation bolt；
(3) movement step is set：The collapsing length of setting fulcrum hydraulic cylinder and shifting axle hydraulic cylinder during traveling, to adjust
The horizontal level of whole power transmission shaft, and then adjust the position on cutting blade distance cutting road surface；Setting pushes the rotating speed of motor, to adjust
The rotating speed of worm screw on section push unit, so as to adjust rate travel of the mobile station on transmission seat, and then controls cutting blade
Gait of march；
(4) feedback of the information step：Including the speed feedback information of setting cutting blade, the feedback of the information of road surface depth of cut
Unit, the radial direction force feedback information, diesel engine suffered by the maintenance post of stand front end is anti-with the moment of torsion with a sprocket wheel junction main shaft
Feedforward information, stand left side and the feedback information of transmission seat left side distance, when above-mentioned feedback information exceedes limit value, are carried out
Automatic stopping is operated.
Beneficial effect：
(1) a kind of road cutting machine device people of the present invention, its cutter sweep is arranged on pedestal, no by mobile station
Automatic steady operation only can be carried out on level ground, and automatic job can be carried out on inclined-plane, be adapted to wide；
(2) a kind of road cutting machine device people of the present invention, it adopts rack-and-pinion to drive with the combination of turbine and worm
Cutter sweep mass motion, cutting is steady；
(3) a kind of road cutting machine device people of the present invention, it can be by the overall automatic swing of cutting blade
For realize the adjustment of depth of cut, it is easy to operate, for traditional road cutting machine, cut to adjust without the need for artificial pressing
Cut depth；
(4) a kind of road cutting machine device people of the present invention, it can pass through in the overall swing of conversion cutting blade
The heart is practical adjusting the maximum depth of cut of each run, adapts to various demands；
(5) a kind of road cutting machine device people of the present invention, its base, transmission seat, between mobile station and cutter sweep
It is readily disassembled two-by-two, and cutter sweep can also carry out self-movement between mobile station, be easy to carry, and alleviate the labor of workman
Fatigue resistance.
(6) a kind of road cutting machine device people of the present invention, it, without the need for artificial, can make when cutting to road
Operator are away from equipment, it is to avoid dust invades respiratory tract.
Description of the drawings
Below in conjunction with the accompanying drawings the present invention is further described with embodiment.
Fig. 1 is the overall structure diagram of the present invention；
Fig. 2 is that Fig. 1 removes the schematic diagram after cutter sweep；
Fig. 3 is the side view of Fig. 2；
Fig. 4 is cutter sweep installation of the present invention structural representation on a mobile station；
Fig. 5 is the left side view of Fig. 4；
Fig. 6 is the right side view of Fig. 4；
Fig. 7 is the schematic diagram behind Fig. 6 conversion rotors hole；
Fig. 8 is that the power transmission shaft of Fig. 6 moves to adjust the schematic diagram of depth of cut；
In figure：Pedestal 1, graticule 2, mobile station 3, cutter sweep 4, base 11, transmission seat 12, becket bridle 13, moving stage tooth bar
121st, race 122, stand 31, directive wheel 32, propulsion plant 33, traveling unit 34, slide rail 311, propulsion unit 33a, push are walked
Gear 331, push axle 332, turbine 333, worm screw 334, push motor 335, hydraulic cylinder 341, universal wheel 342, diesel engine 41,
Number driving-chain 42, power transmission shaft 43, fulcrum hydraulic cylinder 44, move axle hydraulic cylinder 45, rotor plate 46, maintenance bolt 47, cutting blade 48,
49, chain 421 of No. two driving-chains, even chain 422, sprocket wheel 423 of support plate, 491, No. two chains of chain of rotor hole 461, two
Wheel 492.
Specific embodiment
In order that technological means, creation characteristic, reached purpose and effect that the present invention is realized are easy to understand, tie below
Embodiment is closed, the present invention is expanded on further.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7 and Fig. 8, a kind of road cutting machine device of the present invention
People, including pedestal 1, graticule 2, mobile station 3 and cutter sweep 4, described graticule 2 is arranged on the bottom of pedestal 1, and mobile station 3 can be slided
It is dynamic installed in the top of pedestal 1, cutter sweep 4 is arranged in mobile station 3；
Described pedestal 1 can be placed in level ground and sloping floor, and provide mobile station 3 and constantly carry out linear rows
The track for entering；
Described mobile station 3 can drive the overall translation to the left of cutter sweep 4 and translation to the right on pedestal 1, and can depart from
Pedestal 1 carries out self-movement；
Described cutter sweep 4 can be adjusted in a forming process by driving cutting with the overall swing of blade
Depth of cut, can be realized to maximum depth of cut with adjusting cutting in different strokes with the overall pendulum radius of blade
Adjust.
Described pedestal 1 includes base 11 and transmission seat 12, and the quantity of base 11 is two, and two middle parts of base 11 are provided with
Flange is provided with outside T-shape slot, and two bases 11, the becket bridle 13 of closing is fixed with each flange；
Described transmission seat 12 generally grows straight structural I-beam, and the transmission seat 12 upper end left and right sides is symmetrically arranged with moving stage
Tooth bar 121, transmission seat 12 upper surface middle part is symmetrically arranged with left-right direction a pair of spills and walks race 122；
Described transmission seat 12 or so two ends can be respectively embedded in the T-shape slot of two bases 11, and transmit seat 12 with it is each
It is connected by holding screw between base 11, so that the present invention is when road is cut, transmission seat 12 will not be subject to continue
Vibrate and occur loosening between base 11.
When transmission seat 12 is connected with base 11, transmission seat 12 end is located at 1/2nd positions of the middle part of base 11, when
When needing to provide the traveling of the continual straight line of mobile station 3, then by the mutually head and the tail splicing of multiple transmission seats 12 on the pedestal 11, bottom
Seat 11 is fixed on the ground by foundation bolt；Transmission seat 12 end is located at the effect at 1/2nd positions of the middle part of base 11
It is：When the latter transmission rear end of seat 12 is mutually spliced with previous transmission seat 12 front end, two transmission seat 12 ends are embedded into
Be not in it so as to ensure that two transmission seats 12 have identical stability at the position of middle part 1/2nd of base 11
In the unstable situation in transmission seat 12 chassis and present device is caused to damage at work.
Described mobile station 3 includes stand 31, directive wheel 32, propulsion plant 33 and traveling unit 34；
Described stand 31 generally " mouth " font structure, the lower surface of stand 31 arranges jagged, and indentation, there is available for transmission
The middle part of seat 12 passes through, so that transmission seat 12 can be embedded in stand 31, is arranged with parallel on the upper surface left and right directions of stand 31
A pair of slide rails 311, the front end of stand 31 is horizontally disposed maintenance post, and maintenance post middle part is provided with bolt hole；
Symmetrical after in face of the inner top side of stand 31 to be provided with two row's directive wheels 32, each directive wheel 32 can turn in stand 31
Dynamic, the effect of directive wheel 32 is to make mobile station 3 during traveling on pedestal 1, reduces rubbing between mobile station 3 and pedestal 1
Resistance is wiped, so that the motion of mobile station 3 is more smoothly；
Described propulsion plant 33 includes that a pair of propulsion unit 33a, a pair of propulsion unit 33a are symmetrically mounted in stand 31
Both sides before and after portion, each propulsion unit 33a includes pushing gear 331, push axle 332, turbine 333, worm screw 334 and pushing motor
The quantity of push gear 331 of 335, each propulsion unit 33a is at least three, and each push gear 331 is rotatable by pushing axle 332
In stand 31, push and turbine 333 is installed on axle 332, push motor 335 and be arranged on the left side wall of stand 31, worm screw
334 in left-right direction level through stand 31 and being meshed with each turbine 333, the one end of worm screw 334 by shaft coupling with push electricity
The main shaft of machine 335 is connected；
When mobile station 3 is arranged on pedestal 1, the moving stage tooth bar of each push gear 331 of mobile station 3 and transmission seat 12
121 are meshed, and the inside lower end face of stand 31 fits with transmission seat 12 top, and the embedded biography of two row's directive wheel 32 in stand 31
Send walking in race 122 for the upper surface of seat 12；
When needing to drive stand 31 to move on seat 12 is transmitted, then respectively push motor 335 is synchronized with the movement and drives worm screw 334
Rotate, and then drive each turbine 333 to rotate, so as to drive each transmission shaft 332 to rotate, so as to drive each push gear 331 to rotate,
Pushing the rotation on moving stage gear 121 of gear 331 drives the entirety of stand 31 to carry out side-to-side movement on transmission seat 12, and the present invention is adopted
Engaged with turbine and worm and rack and pinion engagement, the driving contact mode of turbine and worm is different from other type transmission modes,
For linear contact lay, noise is little, stable drive, and gear ratio is big；The major advantage of rack pinion has that transmission power is big, the life-span
It is long, stable working, reliability is high, can guarantee that constant gear ratio etc., is enabled to rack pinion using turbine and worm
The mobile station 3 of the present invention carries on the base 11 the relatively reliable of the motion of cutter sweep 4；
The described quantity of traveling unit 34 is four, and four traveling units 34 are separately mounted to four of the lower surface of stand 31 and turn
At angle, each traveling unit 34 includes traveling hydraulic cylinder 341 and universal wheel 342, and traveling hydraulic cylinder 341 is vertically connected in stand 31
Lower surface, the lower end of traveling hydraulic cylinder 341 is provided with universal wheel 342；When stand 31 is not nested on transmission seat 12, traveling unit
34 design causes mobile station 3 to be easy to artificial promotion, so that mobile station 3 is whole with the cutter sweep 4 in mobile station 3
Body is easy to carry, and alleviates the manipulation strength of workman, and when stand 31 is nested on transmission seat 12, traveling hydraulic cylinder 341 can
Shunk so that traveling unit 34 will not touch construction ground, and then not interfere with the construction work of entirety of the invention
Industry.
Described cutter sweep 4 includes 41, driving-chain 42 of diesel engine, power transmission shaft 43, fulcrum hydraulic cylinder 44, shifting axle liquid
Cylinder pressure 45, rotor plate 46, maintenance bolt 47, cutting blade 48 and No. two driving-chains 49；
The described bottom of diesel engine 41 is slidably connected with the slide rail 311 on stand 31, so as to diesel engine 41 can be
Horizontally slipped on stand 31；
A described driving-chain 42 includes a chain 421, connects chain support plate 422 and two sprocket wheels 423, two one
One of number sprocket wheel 423 is arranged on diesel engine 41, and another sprocket wheel 423 is connected on power transmission shaft 43, two sprocket wheels
423 are connected by a chain 421, and described company's chain support plate 422 is flat rigid plate, and even 422 one end of chain support plate are rotatable
A sprocket wheel 423 on diesel engine 41 at, even the other end of chain support plate 422 be rotatably arranged on power transmission shaft 43 and
Positioned at the rear end of power transmission shaft 43；During work, diesel engine 41 can drive one of them sprocket wheel 423 to rotate, so as to drive a chain
Bar 421 is moved, and then drives another sprocket wheel 423 to rotate, and then drives power transmission shaft 43 to rotate；
Described power transmission shaft 43 is positioned horizontally in the right side of diesel engine 41；
The described bottom of fulcrum hydraulic cylinder 44 is hinged with the upper surface left part of stand 31, and the top of fulcrum hydraulic cylinder 44 is provided with
Sleeve, sleeve of the power transmission shaft 43 through the top of fulcrum hydraulic cylinder 44；Move the bottom of axle hydraulic cylinder 45 and the upper surface right part phase of stand 31
It is hinged, moves the top of axle hydraulic cylinder 45 and be hinged with the middle part of fulcrum hydraulic cylinder 44, during work, can be by the He of adjustment fulcrum hydraulic cylinder 44
The flexible position to adjust power transmission shaft 43 of axle hydraulic cylinder 45 is moved, now power transmission shaft 43 swings around the bottom of fulcrum hydraulic cylinder 44,
And power transmission shaft 43 can the rotation in the sleeve at the top of fulcrum hydraulic cylinder 44；Swing around the bottom of fulcrum hydraulic cylinder 44 in power transmission shaft 43
During, it is the position for adapting to power transmission shaft 43, connect chain support plate 422 by real-time adjustment self-position, so as to drive diesel engine 41
Certain position is slided on the slide rail 311 of stand 31, to adapt to the change on the position of power transmission shaft 43；
The generally flat elongate steel plate of described rotor plate 46, is provided with rotor hole 461, rotor plate 46 on rotor plate 46
Can be nested on the maintenance post of stand 31 by rotor hole 461 and be rotated around maintenance post, maintenance post outer end is by bolt to rotor
The lateral surface of plate 46 carries out spacing, and the top of rotor plate 46 is hinged on power transmission shaft 43；During work, power transmission shaft 43 swings to drive and turns
Knife plate 46 swings around maintenance post；
Described cutting blade 48 is rotatably arranged on the lower end of rotor plate 46 by cutter shaft；
No. two described driving-chains 49 include No. two chains 491 and two No. two sprocket wheels 492, two No. two sprocket wheels 492 it
One is connected on the cutter shaft of cutting blade 48, and another No. two sprocket wheels 492 are arranged on the front end of power transmission shaft 43, two No. two sprocket wheels
It is connected by No. two chains 491 between 492；
During work, by adjusting fulcrum hydraulic cylinder 44 and moving the flexible position to adjust power transmission shaft 43 of axle hydraulic cylinder 45,
Power transmission shaft 43 swings around fulcrum hydraulic cylinder 44, drives rotor plate 46 to swing around maintenance post, and then it is relative to adjust cutting blade 48
In the distance on construction road surface, after adjusting distance, number sprocket wheel 423 of work of diesel engine 41 is rotated, and then drives power transmission shaft 43
Rotation, and then drive No. two sprocket wheels 492 to rotate, so as to drive cutting blade 48 to rotate, rotary motion in cutting blade 48, cuts
Under the swing of the entirety of cutting blade 48 and mobile station 3 triple role such as drive cutter sweep 4 to slide on the base 11, road surface quilt
Well cutting as requested.
Specifically, as a kind of preferred technical scheme of the present invention, the quantity of rotor hole 461 on rotor plate 46 is at least
Five, and each rotor hole 461 is uniformly arranged on side by side on rotor plate 46, and different rotor holes 461 is nested on maintenance post, can
The adjustment of the Integral swinging radius of cutting blade 48 is realized, so as to adjustment of the cutting blade 48 to the maximum depth of cut on ground can lead to
Cross and be nested on maintenance post to realize by different rotor holes 461.
Specifically, as a kind of preferred technical scheme of the present invention, described graticule 2 is elastic threads, and the two ends of graticule 2 are pacified
Equipped with hook, the two ends of graticule 2 can be hung on the becket bridle 13 of two bases 11 by hook, and graticule 2 is easy to judge pedestal 11
It is overall parallel with cutting route, so as to be used for making the cutting path of cutting blade 48 more accurate.
A kind of construction method of road cutting machine device people, comprises the following steps：
(1) planning step：Determine job location, construction line and depth of cut, and by construction line coated white pigment
Labelling；
(2) installation steps：Two bases 11 are placed on construction road surface, transmission seat 12 is arranged on bottom by holding screw
On seat 11, then the two ends of graticule 2 are hung on the becket bridle 13 of two bases 11, keep the Chinese white mark of graticule 2 and step (1)
Note；Then, mobile station 3 is pushed on the transmission seat 12 for fixing by moving device, cutter sweep 4 is arranged on into mobile station
On 3, and according to the depth of cut of planning adjusting the swing center of circle of the cutting blade 48 on rotor plate 46, and make cutting blade 48
Blade be located at directly over Chinese white labelling, finally two bases 11 are fixed on road surface by foundation bolt again；
(3) movement step is set：The collapsing length of setting fulcrum hydraulic cylinder 44 and shifting axle hydraulic cylinder 45 during traveling,
To adjust the horizontal level of power transmission shaft 43, and then adjust position of the cutting blade 48 apart from cutting road surface；Setting pushes motor 335
Rotating speed, to adjust the rotating speed of worm screw 334 on push unit, so as to adjust mobile station 3 transmission seat 12 on rate travel, enter
And control the gait of march of cutting blade 48；
(4) feedback of the information step：Including the speed feedback information of setting cutting blade 48, the information of road surface depth of cut is anti-
Feedback unit, the radial direction force feedback information, diesel engine 41 suffered by the front end maintenance post of stand 31 with a junction main shaft of sprocket wheel 423
Torque feedback information, the left side of stand 31 with transmission the left side distance of seat 12 feedback information, when above-mentioned feedback information exceedes
During limit value, automatic stopping operation is carried out.
The basic principles, principal features and advantages of the present invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not restricted to the described embodiments, the simply explanation present invention of the description in above-described embodiment and description
Principle, without departing from the spirit and scope of the present invention, the present invention also has various changes and modifications, and these change and change
Enter to both fall within scope of the claimed invention.The claimed scope of the invention is by appending claims and its equivalent
Define.
Claims (8)
1. a kind of road cutting machine device people, it is characterised in that：Including pedestal (1), graticule (2), mobile station (3) and cutter sweep
(4), installed in pedestal (1) bottom, mobile station (3) is slidably mounted on pedestal (1) top, cutting dress to described graticule (2)
(4) are put in mobile station (3)；Wherein：
Described pedestal (1) can be placed in level ground and sloping floor, and provide mobile station (3) and constantly carry out linear rows
The track for entering；
Described mobile station (3) can drive the overall translation to the left of cutter sweep (4) and translation to the right on pedestal (1), and can take off
Self-movement is carried out from pedestal (1)；
Described cutter sweep (4) can be cut by the swing for driving cutting blade overall in a forming process to adjust
Depth is cut, the tune to maximum depth of cut can be realized with the overall pendulum radius of blade to adjust cutting in different strokes
Section.
2. a kind of road cutting machine device people according to claim 1, it is characterised in that：Described pedestal (1) is including base
(11) and transmission seat (12), base (11) quantity is two, and two bases (11) middle part is provided with T-shape slot, and two bases
(11) flange is provided with outside, the becket bridle (13) of closing is fixed with each flange；Described transmission seat (12) is generally long straight
Structural I-beam, transmission seat (12) the upper end left and right sides is symmetrically arranged with moving stage tooth bar (121), transmission seat (12) upper surface middle part
A pair of spills are symmetrically arranged with left-right direction walks race (122)；Described transmission seat (12) left and right two ends can be respectively embedded into two
In the T-shape slot of individual base (11), and it is connected by holding screw between transmission seat (12) and each base (11).
3. a kind of road cutting machine device people according to claim 2, it is characterised in that：Transmission seat (12) and base (11) phase
During connection, transmission seat (12) end is located at 1/2nd positions of base (11) middle part, is continued not when offer mobile station (3) is needed
When disconnected straight line is advanced, then by the mutually head and the tail splicing of multiple transmission seat (12) on base (11), base (11) is by lower margin spiral shell
Bolt is fixed on the ground.
4. a kind of road cutting machine device people according to claim 1, it is characterised in that：Described mobile station (3) is including platform
Frame (31), directive wheel (32), propulsion plant (33) and traveling unit (34)；Described stand (31) generally " mouth " font knot
Structure, stand (31) lower surface arranges jagged, is arranged with a pair of slide rails (311) on the left and right directions of stand (31) upper surface in parallel,
Stand (31) front end is horizontally disposed maintenance post, and maintenance post middle part is provided with bolt hole；
Symmetrical after in face of stand (31) inner top side to be provided with two row's directive wheels (32), each directive wheel (32) can be in stand (31)
Interior rotation；Described propulsion plant (33) includes a pair of propulsion units (33a), and a pair of propulsion units (33a) are symmetrically mounted on platform
Both sides before and after frame (31) inside, each propulsion unit (33a) include push gear (331), push axle (332), turbine (333),
Worm screw (334) and push motor (335), push gear (331) quantity of each propulsion unit (33a) is at least three, respectively pushes tooth
Wheel (331) is rotatably arranged in stand (31) by pushing axle (332), to be pushed and be provided with turbine on axle (332)
(333), push motor (335) installed in stand (31) left side wall, worm screw (334) in left-right direction level through stand (31) and
It is meshed with each turbine (333), worm screw (334) one end is connected by shaft coupling with motor (335) main shaft is pushed；
When mobile station (3) is on pedestal (1), the moving stage of each push gear (331) of mobile station (3) and transmission seat (12)
Tooth bar (121) is meshed, and stand (31) inside lower end face fits with transmission seat (12) top, and two rows in stand (31) lead
To walking in race (122) for embedded transmission seat (12) upper surface of wheel (32)；
Described traveling unit (34) quantity is four, and four traveling units (34) are separately mounted to four of stand (31) lower surface
Corner, each traveling unit (34) includes traveling hydraulic cylinder (341) and universal wheel (342), and traveling hydraulic cylinder (341) is vertically solid
Stand (31) lower surface is connected in, traveling hydraulic cylinder (341) lower end is provided with universal wheel (342).
5. a kind of road cutting machine device people according to claim 1, it is characterised in that：Described cutter sweep (4) includes
Diesel engine (41), driving-chain (42), power transmission shaft (43), fulcrum hydraulic cylinder (44), shifting axle hydraulic cylinder (45), a rotor plate
(46), maintenance bolt (47), cutting blade (48) and No. two driving-chains (49)；Described diesel engine (41) bottom slidably with
Slide rail (311) on stand (31) is connected；
A described driving-chain (42) includes a chain (421), connects chain support plate (422) and two sprocket wheels (423), and two
One of individual sprocket wheel (423) is arranged on diesel engine (41), and another sprocket wheel (423) is connected on power transmission shaft (43),
Two sprocket wheels (423) are connected by a chain (421), and described company's chain support plate (422) is flat rigid plate, even chain
Support plate (422) one end is rotatably arranged on sprocket wheel (423) place on diesel engine (41), even chain support plate (422) other end
Rotatably it is arranged on power transmission shaft (43) and positioned at power transmission shaft (43) rear end；Described power transmission shaft (43) is positioned horizontally in diesel engine
(41) right side；Described fulcrum hydraulic cylinder (44) bottom is hinged with stand (31) upper surface left part, fulcrum hydraulic cylinder (44) top
Portion is provided with sleeve, sleeve of the power transmission shaft (43) at the top of fulcrum hydraulic cylinder (44)；Move axle hydraulic cylinder (45) bottom and stand
(31) upper surface right part is hinged, and moves axle hydraulic cylinder (45) top and is hinged with fulcrum hydraulic cylinder (44) middle part；
The described generally flat elongate steel plate of rotor plate (46), is provided with rotor hole (461), rotor plate on rotor plate (46)
(46) can be nested on the maintenance post of stand (31) by rotor hole (461) and be rotated around maintenance post, maintenance post outer end is by solid
Position bolt (47) carries out spacing to rotor plate (46) lateral surface, and rotor plate (46) top is hinged on power transmission shaft (43)；It is described
Cutting blade (48) by cutter shaft rotatably be arranged on rotor plate (46) lower end；
No. two described driving-chains (49) include No. two chains (491) and two No. two sprocket wheels (492), two No. two sprocket wheels
One of (492) be connected on the cutter shaft of cutting blade (48), another No. two sprocket wheels (492) installed in power transmission shaft (43) front end,
It is connected by No. two chains (491) between two No. two sprocket wheels (492).
6. a kind of road cutting machine device people according to claim 5, it is characterised in that：Rotor hole on rotor plate (46)
(461) quantity is at least five, and each rotor hole (461) is uniformly arranged on side by side on rotor plate (46).
7. a kind of road cutting machine device people according to claim 1, it is characterised in that：Described graticule (2) is elastic threads,
Graticule (2) two ends are provided with hook, and graticule (2) two ends can be hung on the becket bridle (13) of two bases (11) by hook.
8. a kind of construction method of road cutting machine device people, it is characterised in that：Comprise the following steps：
(1) planning step：Determine job location, construction line and depth of cut, and by construction line coated white pigment labelling；
(2) installation steps：Two bases (11) are placed on construction road surface, transmission seat (12) is arranged on bottom by holding screw
On seat (11), then graticule (2) two ends are hung on the becket bridle (13) of two bases (11), keep graticule (2) white with step (1)
Color pigment labelling；Then, mobile station (3) is pushed on the transmission seat (12) for fixing, by cutter sweep by moving device
(4) in mobile station (3), and according to the depth of cut of planning adjusting pendulum of the cutting blade (48) on rotor plate (46)
The dynamic center of circle, and the blade of cutting blade (48) is located at directly over Chinese white labelling, finally two bases (11) are passed through again
Foundation bolt is fixed on road surface；
(3) movement step is set：The collapsing length of setting fulcrum hydraulic cylinder (44) and shifting axle hydraulic cylinder (45) during traveling,
To adjust the horizontal level of power transmission shaft (43), and then adjust the position on cutting blade (48) distance cutting road surface；Setting pushes electricity
The rotating speed of machine (335), to adjust the rotating speed of worm screw on push unit (334), so as to adjust mobile station (3) in transmission seat (12)
Rate travel, and then control cutting blade (48) gait of march；
(4) feedback of the information step：Including the speed feedback information of setting cutting blade (48), the feedback of the information of road surface depth of cut
Unit, the radial direction force feedback information, diesel engine (41) suffered by the maintenance post of stand (31) front end with sprocket wheel (423) junction
The feedback information of the torque feedback information, stand (31) left side and transmission seat (12) left side distance of main shaft, when above-mentioned feedback
When information exceedes limit value, automatic stopping operation is carried out.
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| CN201710034177.7A CN106592402B (en) | 2017-01-17 | 2017-01-17 | A kind of road cutting machine device people and its construction method |
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| CN201710034177.7A CN106592402B (en) | 2017-01-17 | 2017-01-17 | A kind of road cutting machine device people and its construction method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107035118A (en) * | 2017-06-05 | 2017-08-11 | 包头市问号系统集成有限公司 | A kind of U.S. seam machine of fully-automatic intelligent |
| CN108466371A (en) * | 2018-03-28 | 2018-08-31 | 江苏理工学院 | A kind of automatic saw kerf of assemble type, repair seam it is standby |
| CN110130196A (en) * | 2019-06-27 | 2019-08-16 | 安徽劲帆建设有限公司 | A kind of cement pavement grooving machine with automatically walk function |
| CN111021264A (en) * | 2020-01-16 | 2020-04-17 | 姜小贝 | Self-propelled bridge expansion joint cutting machine and implementation method thereof |
| CN111058362A (en) * | 2020-01-10 | 2020-04-24 | 邓建海 | Prevent road joint cutter for building engineering of off tracking |
| CN112431101A (en) * | 2020-11-27 | 2021-03-02 | 浙江绩丰机械有限公司 | Milling machine for construction machinery |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111058362A (en) * | 2020-01-10 | 2020-04-24 | 邓建海 | Prevent road joint cutter for building engineering of off tracking |
| CN111058362B (en) * | 2020-01-10 | 2021-06-15 | 邓建海 | Prevent road joint cutter for building engineering of off tracking |
| CN111021264A (en) * | 2020-01-16 | 2020-04-17 | 姜小贝 | Self-propelled bridge expansion joint cutting machine and implementation method thereof |
| CN111021264B (en) * | 2020-01-16 | 2021-03-26 | 姜小贝 | Self-propelled bridge expansion joint cutting machine and implementation method thereof |
| CN112431101A (en) * | 2020-11-27 | 2021-03-02 | 浙江绩丰机械有限公司 | Milling machine for construction machinery |
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|---|---|
| CN106592402B (en) | 2018-09-04 |
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Effective date of registration: 20180731 Address after: 528000 room 505, 6 South Fenjiang Road, Chancheng District, Foshan, Guangdong. Applicant after: Foshan Hongrun Construction Engineering Co., Ltd. Address before: 246200 459, Li Tsui formation, Han Dian village, Liang Quan Township, Wangjiang County, Anqing, Anhui Applicant before: Jiang Changxia |
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