CN104099707A - Ecological soft jacquard home textile fabric interwoven by white-charcoal viscose and hollow coffee-charcoal Dacron - Google Patents
Ecological soft jacquard home textile fabric interwoven by white-charcoal viscose and hollow coffee-charcoal Dacron Download PDFInfo
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- CN104099707A CN104099707A CN201410341723.8A CN201410341723A CN104099707A CN 104099707 A CN104099707 A CN 104099707A CN 201410341723 A CN201410341723 A CN 201410341723A CN 104099707 A CN104099707 A CN 104099707A
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Abstract
The invention discloses ecological soft jacquard home textile fabric interwoven by white-charcoal viscose and hollow coffee-charcoal Dacron. Warps are functional composite silk yarns, and wefts are large-torque spinning yarns. The body yarns of the functional composite silk yarns are the white-charcoal viscose or composited by the white-charcoal viscose and the hollow coffee-charcoal Dacron. Weight ratio of the hollow coffee-charcoal Dacron is smaller than or equal to 35%. Frame yarns of the functional composite silk yarns are modified moisture-absorbing quick-dry Dacron filaments. The large-torque spinning yarns are obtained by taking the hollow modified Dacron as raw materials through the the large-torque spinning yarn production process. The ecological soft jacquard home textile fabric has excellent and long-lasting anti-bacteria deodorization performance, durable moisture-absorbing and quick-drying functions and no damping feeling during use in the fall and winter, and has a moisture-absorbing heating and warming function and a far-infrared emission function, flexibility, comfortability and breathability and good fabric size stability. Besides, the fabric is free of dyeing and use of softening agent, thereby being green and environment friendly.
Description
Technical field
The present invention relates to a kind of large jacquard weave man textile fabric.
Background technology
China man spins the fabric that industry selects at present and mainly take pure cotton fabric, polyester cotton and cellulose base fiber fabric as main, considers more its economical and practical and comfortableness in product design, at the early-stage for the functional exploration of fabric.Along with the enhancing day by day of health environment-friendly consciousness, people to the requirement of household textiles also gradually from economical and practical, the soft comfortable aspects such as pursuing security function (fire-retardant, antistatic etc.), comfortable function (softness, moisture absorption, ventilative, dry and comfortable, lubricious etc.) and health care (antibacterial, deodorization, anti-mite etc.) that expands to.From competition in the international market aspect, through fast development for many years, Chinese Home spins gradually from participating in the competition with low price, or the passive position of OEM processing, to starting to attempt setting up Chinese family, spin design style, in general layout is spun by international family, strive for leading role.But current most Jia Fang enterprise relatively stresses appearance design, design of material ability is short of very much, and research and the design of family's woven material have become the task of top priority.
Summary of the invention
The object of the present invention is to provide the comfortable effect of a kind of softness, economic environmental protection, the hard charcoal viscose glue that serviceability is good and the coffee carbon hollow polyester ecological soft large jacquard weave man textile fabric that interweaves.
Technical solution of the present invention is:
Hard charcoal viscose glue and the coffee carbon hollow polyester ecological soft large jacquard weave man textile fabric that interweaves, is characterized in that: warp thread is functional composite soft silk yarn, weft yarn is high pulling torque yarn; The main body yarn of described functional composite soft silk yarn is the complex form of being furnished with coffee carbon hollow polyester in hard charcoal viscose glue or hard charcoal viscose glue, and quality accounting≤35% of coffee carbon hollow polyester; The Skeletal yarn of functional composite soft silk yarn is absorbing fast-drying modified dacron long filament; Described high pulling torque yarn is to take hollow modified dacron as raw material, through high pulling torque yarn production technology, makes.
The main body yarn of functional composite soft silk yarn is in hard charcoal viscose glue, to be furnished with the complex form of coffee carbon hollow polyester, and the quality accounting of coffee carbon hollow polyester is 15 ~ 35%.
Hard charcoal viscose glue, on yarn top layer, directly contacts with skin; Polyester filament as Skeletal yarn at yarn center.
Product advantage of the present invention:
1, there is good and lasting bacteriostasis, and deodorization performance.Staphylococcus aureus bacteriostasis rate >=95%, Escherichia coli bacteriostasis rate >=90%, Candida albicans bacteriostasis rate >=95%; 24 hours NH3 smelly eliminating rate >=85%.
2, have permanent moisture-absorbing and fast-drying function, the autumn and winter are used without clammy sense.Water absorption rate >=150%, the diffusion time≤4S that drips, measure wicking height >=160mm, evaporation rate >=0.3 g/h, vapor transfer rate >=10000 g/ (m224h).
3, there is moisture absorption heating and heat-preserving function and far-infrared transmitting function.The highest intensification value >=6.5 ℃, in 30 minutes average intensification value >=3.1 ℃, insulation rate >=35%, far infrared normal emittance >=80%.
4, have soft comfortableness and gas permeability, the compress ional resilience index of fabric is higher than like product more than 6%, and gas permeability is higher than like product more than 50%, negative oxygen ion concentration >=3000/cm3.Soft production technology ecological, environmental protective.
5, fabric good stability of the dimension.Warp-wise washing shrinkage is≤-2.8%, and broadwise washing shrinkage≤-2.2%.
6, fabric, without dyeing, is not used softener, and environmental protection is next to the skin safe to use, and fabric processing cost (weave, dyeing and finishing) declines more than 40%.
Principle and innovative point
1, use own patented technology---the know-why of " production method of functional composite soft silk yarn " (patent No. is: ZL201010294680.4), and take hard charcoal viscose glue or hard charcoal viscose glue be equipped with low ratio coffee carbon hollow polyester as main body yarn raw material, absorbing fast-drying modified dacron long filament be that Skeletal yarn is produced; Broadwise adopts coffee carbon hollow polyester pure yarn or part to adopt coffee carbon hollow polyester and low ratio hard charcoal viscose blended yarn.Compound by hard charcoal viscose glue and coffee carbon hollow polyester, makes fabric reach good bacteriostasis, and deodorization function.Absorbing fast-drying modified dacron long filament in functional composite soft silk yarn not only has absorbing fast-drying performance, and by quick moisture absorbing and sweat releasing, has reduced vegetative chance, has further strengthened the bacteriostasis, and deodorization function of fabric.
2, the moisture-absorbing and fast-drying function of fabric is that the capillary elicitation effect of strong absorptive, the absorbing fast-drying of functional modification polyester filament, the special yarn structure of functional composite soft silk yarn and coffee carbon hollow polyester by hard charcoal viscose glue is realized jointly, without adopting auxiliary agent when the rear arrangement, function is permanent, economic environmental protection.The product autumn and winter paste skin and use without clammy sense.
3, the height of the moisture absorption heating of fabric binding fiber cellulose fiber and coffee carbon hollow polyester is led wet accumulation of heat, has good moisture absorption heating function; The hollow structure of coffee carbon terylene and the fluffy structure of functional composite soft silk yarn and satin weave fabric structure increase the not ventilating air of fabric, and fabric has good warmth retention property.The nanoscale coffee carbon powder body that coffee carbon hollow polyester contains simultaneously also has far infrared transmission performance.
4, the soft comfortableness of fabric realizes by functional composite soft silk yarn spinning process and high pulling torque spinning process.Warp thread uses own patented technology---the know-why of " production method of functional composite soft silk yarn ", the patent No. is: ZL201010294680.4, according to the material characteristic of main body yarn and Skeletal yarn, production process does not adopt water soluble vinylon, reduce production cost, avoided moving back dimension operation pollution on the environment; Weft yarn will be had patented technology by oneself---and " high pulling torque yarn production method " (patent No. is: 201310568506.8) be applied to hollow modified dacron, twist design match network compact spinning reduces by 15% left and right, guaranteeing under the dry prerequisite that all even yarn is bright and clean of powerful good, bar, compare with adopting match network compact spinning technique, improved the mellowness of yarn.Shell-fabric dyeing and finishing process is without using softener can reach soft comfortable effect, economic environmental protection.
5, coffee carbon hollow polyester, due to the coffee carbon powder body having added through high-temperature calcination, is Dark grey.Fabric warp thread be take hard charcoal viscose glue or hard charcoal viscose glue, and to be equipped with low ratio coffee carbon hollow polyester be main body yarn raw material, can present white or light gray in various degree; Broadwise adopts coffee carbon hollow polyester pure yarn or part to adopt coffee carbon hollow polyester and low ratio hard charcoal viscose blended yarn, presents the different gray scales such as dark-grey, middle ash, light gray.Through weft yarn, by large jacquard process, produce and there is the graceful jacquard effect fabric that enriches stereovision, without dyeing, reduced the pollution to environment, reduced production cost.Needs according to the design of fabric flower type, can adopt following four class color yarn combinations: the one, and the warp thread of solid color and the weft yarn of solid color; The 2nd, the warp thread of solid color and different gray scale weft yarn; The 3rd, different gray scales or white and the warp thread of different gray scales and the weft yarn of solid color; The 4th, different gray scales or white and the warp thread of different gray scales and the weft yarn of different gray scales.
6, this fabric is mainly that warp thread appears in one's mind on surface, directly contacts with skin, requires warp thread raw material to have good skin-friendly, therefore adopts functional fiber cellulose fiber---the pure spinning of hard charcoal viscose glue or hard charcoal viscose glue and low ratio coffee carbon hollow polyester blended yarn.But it is lower that the shortcoming of hard charcoal viscose glue is brute force, resultant yarn can not meet fabric to powerful requirement separately, and viscose glue washing shrinkage is larger, directly the DIMENSIONAL STABILITY of impact man spun articles.By adopting functional composite soft silk yarn production technology, make hard charcoal viscose glue and absorbing fast-drying modified dacron long filament compound.Hard charcoal viscose glue, on yarn top layer, directly contacts with skin, guarantees the comfortableness of fabric; Polyester filament at yarn center, is greatly improved yarn strength as Skeletal yarn, and makes fabric washing shrinkage reach requirement.
7, warp thread adopts and take the functional compound soft silk that polyester filament is skeleton, has solved the DIMENSIONAL STABILITY problem not up to standard of pure viscose glue warp thread fabric, and radially washing shrinkage reaches standard-required.
Below in conjunction with embodiment, the invention will be further described.
The specific embodiment
Embodiment 1:
Hard charcoal viscose glue and the coffee carbon hollow polyester ecological soft large jacquard weave man textile fabric that interweaves, warp thread is functional composite soft silk yarn, weft yarn is high pulling torque yarn; The main body yarn of described functional composite soft silk yarn is that the Skeletal yarn of hard charcoal viscose glue functional composite soft silk yarn is absorbing fast-drying modified dacron long filament; Described high pulling torque yarn is to take hollow modified dacron as raw material, through high pulling torque yarn production technology, makes.
The production technology of described functional composite soft silk yarn is carried out according to the know-why of Chinese patent CN 101956272, specifically comprises:
(1) main body yarn is processed through scutching cotton, comb and parallel cotton fibers prior to spinning; Through rove, spun yarn, doff, process successively again;
(2) Skeletal yarn is processed through scutching cotton, comb and parallel cotton fibers prior to spinning, drafting, rove, spun yarn, doff;
(3) by the compound doubling of yarn after step (1), (2) processing, obtain composite yarn.
Described high pulling torque yarn is to carry out according to the method for Chinese patent CN 103628206, only raw material is used instead to hollow modified dacron.
Specifically comprise: comprise comb connection operation, combing process, mixing in doubling step, Roving Frames, spinning process clearly;
(1) clear comb connection operation: sheet cotton is controlled at 80-85% than the cotton knot growth rate of raw cotton, griping cotton machine is grabbed cotton Beater Speed 1150-1350r/min, opener adopts twin shaft stream opener, Beater Speed is at 450-550r/min, between the main impurity removing roller speed of scutcher sawtooth roller 650-750r/min, cotton feeding box opening roller speed 750-950r/min, Cylinder Speed of Carding Machine 380-450r/min, between the ratio 2.0-3.0 of cylinder and licker-in linear velocity, cover plate speed 250-320m/min, space between 0.65-0.95mm to panel and licker-in, cylinder and doffer are spaced between 0.095-0.12mm, cylinder and cover plate space 0.21, 0.175, 0.18, 0.18, 0.2mm, cylinder and the back stationary plate 0.50-0.57mm that spaces, cylinder and the front securing cover plate 0.19-0.24mm that spaces, sliver Weight control is at 17-22g/5m, sliver weight unevenness is controlled at≤and 0.7%,
(2) combing process: pre-drawing combined roots is 5-6 root, bar volume adopt 20-24 root pre-drawing and close, the combing speed of a motor vehicle is controlled at 260-330 pincers/min, linters rate is controlled at 10-17%, adopts and advances to cotton mode, gives cotton length 5-6.5mm, effective length of delivery is between 25-32mm, adopt five lower curve drawing-offs on three, 8 and and, yarn quantitative is built in 16-18g/5m;
(3) mixing in doubling step: the speed of a motor vehicle is controlled at 650-780 m/min, yarn 6-8 root also closes, adopt three over four curvilinear draft, drafting multiple is between 5.5-9.5 times, wherein between back zone drafting multiple 1.1-1.5, roller pressurization 210-240,310-345,315-340,210-240N, sliver exporting speed 180-240m/min, cotton strip quantity is controlled at 14-16g/5m;
(4) Roving Frames: ingot speed control is built in 700-750 r/min, regular roving feeding is controlled at 2.5-3.5g/10m, roving twist factor is controlled at 97-105, adopt three over four curvilinear draft, roller pressurization 14-20,10-15,10-15,10-14N, total draft multiple is controlled at 8-12 doubly, and back zone drafting multiple is controlled at 1.2-1.4 doubly;
(5) spinning process: add resistance twist device between fine spining machine front roller nip and twizzle, adding respectively twist device on two one thread motion paths between front roller nip and described resistance twist device.
In spinning process, the spacing of two feeding rove is between 10-15mm.
Described resistance twist device is irony ellipsoidal structure, centre is hollow-core construction, outer wall contains smooth groove, described resistance twist device is fixed on fine spining machine ride face by connection bracket, and described connection bracket one end is embedded into the middle hollow-core construction of resistance twist device, and the other end is screwed on fine spining machine ride face, described resistance twist device long axis length is between 10-15mm, minor axis length is between 7-9mm, and depth of groove is between 1-2mm, and the distance between described resistance twist device and twizzle is between 4-5mm.
Described twist device comprises twist device, twist device support, twist device metal (upper port, belt and single ingot control motor;
Described twist device is that inwall has staggered cylindrical hollow cylinder; The cylinder head end of described twist device inside is equal
Contain smooth arc-shaped slot, and the deep-slotted chip breaker of each cylinder head end is on same level line; Described twist device is fixed on fine spining machine ride face by two twist device supports; Described twist device support one end is connected with upper port or the lower port of twist device, and the other end is screwed on fine spining machine ride face; Described twist device drives its rotation by controlling the belt of motor connection; Described control motor head end adds driven wheel, and described belt is separately fixed at controls the driven wheel of motor head end and the part between upper and lower two the bearing ports of twist device; When described yarn is passed by cylindrical twist device hollow passageway, with S shape path, pass successively the smooth arc-shaped slot of the cylinder head end of twist device inside, described twist device rotation direction and spindle rotation opposite direction;
In the middle of described cylindrical twist device, the diameter of hollow passageway is between 9.5-10.5mm, the external diameter of described cylindrical twist device is between 12-13mm, length is between 45-55mm, the length of described twist device inner cylinder is between 7.0-7.5mm, adjacent two cylindrical distances are between 3.5-5mm, cylinder diameter is between 2-3mm, and described motor speed is controlled at 2500-3000rpm/min, and driven by motor wheel diameter and twist device diameter ratio are 3-4;
Spun yarn twist factor 300-350 in spinning process, diameter of ring 35mm, Hardness is 60 ± 3 degree, ingot speed is 8000-10000rpm/min, nip gauge 1.9-2.5mm, before front leather roller momentum be controlled at 0 to after move between 2.3mm, the two ingots of reel cage pressure 205 * 125 * 145N/, front, the middle roller 10.5-11.5mm that spaces, in, the rear roller 31-34mm that spaces, roller length is between 27-30mm, and back area draft is controlled at 1.1-1.4 doubly, and proparea drawing-off is controlled at 10-90 doubly.
Embodiment 2:
The main body yarn of functional composite soft silk yarn is in hard charcoal viscose glue, to be furnished with the complex form of coffee carbon hollow polyester, and the quality accounting of coffee carbon hollow polyester is 15-35%(example 15%, 25%, 35%); The Skeletal yarn of functional composite soft silk yarn is absorbing fast-drying modified dacron long filament.
The production technology of described functional composite soft silk yarn is carried out according to the know-why of Chinese patent CN 101956272, specifically comprises:
(1) the hard charcoal viscose glue in main body yarn and coffee carbon hollow polyester are respectively hung oneself scutching cotton, comb and parallel cotton fibers prior to spinning processed; Then both are carried out to drafting, then through rove, spun yarn, doff, process successively;
(2) Skeletal yarn is processed through scutching cotton, comb and parallel cotton fibers prior to spinning, drafting, rove, spun yarn, doff;
(3) by the compound doubling of yarn after step (1), (2) processing, obtain composite yarn.
All the other are with embodiment 1.
Claims (3)
1. hard charcoal viscose glue and the coffee carbon hollow polyester ecological soft large jacquard weave man textile fabric that interweaves, is characterized in that: warp thread is functional composite soft silk yarn, and weft yarn is high pulling torque yarn; The main body yarn of described functional composite soft silk yarn is the complex form of being furnished with coffee carbon hollow polyester in hard charcoal viscose glue or hard charcoal viscose glue, and quality accounting≤35% of coffee carbon hollow polyester; The Skeletal yarn of functional composite soft silk yarn is absorbing fast-drying modified dacron long filament; Described high pulling torque yarn is to take hollow modified dacron as raw material, through high pulling torque yarn production technology, makes.
2. hard charcoal viscose glue according to claim 1 and the coffee carbon hollow polyester ecological soft large jacquard weave man textile fabric that interweaves, it is characterized in that: the main body yarn of functional composite soft silk yarn is in hard charcoal viscose glue, to be furnished with the complex form of coffee carbon hollow polyester, and the quality accounting of coffee carbon hollow polyester is 15 ~ 35%.
3. hard charcoal viscose glue according to claim 1 and 2 and the coffee carbon hollow polyester ecological soft large jacquard weave man textile fabric that interweaves, is characterized in that: hard charcoal viscose glue, on yarn top layer, directly contacts with skin; Polyester filament as Skeletal yarn at yarn center.
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Cited By (3)
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| CN105926118A (en) * | 2016-05-25 | 2016-09-07 | 苏州东展羽绒服饰有限公司 | Hollow far-infrared polyester and cotton blended fabric |
| WO2018090244A1 (en) * | 2016-11-16 | 2018-05-24 | 蔡文娟 | High-flexibility yarn-dyed fabric |
| CN109056139A (en) * | 2018-08-06 | 2018-12-21 | 南通世纪天虹纺织有限公司 | A kind of production technology perspiring warming spandex yarn |
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