CN104085843B - A kind of thermal loading valve - Google Patents

A kind of thermal loading valve Download PDF

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Publication number
CN104085843B
CN104085843B CN201410347567.6A CN201410347567A CN104085843B CN 104085843 B CN104085843 B CN 104085843B CN 201410347567 A CN201410347567 A CN 201410347567A CN 104085843 B CN104085843 B CN 104085843B
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Prior art keywords
spool
valve
filling
sliding sleeve
valve seat
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CN104085843A (en
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黄粤宁
陈小平
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NANJING GRANDPAK MACHINERY CO Ltd
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NANJING GRANDPAK MACHINERY CO Ltd
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  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)

Abstract

The invention discloses a kind of thermal loading valve, comprise valve seat, spool, material cylinder, outer sliding sleeve and sealing seat, valve seat can vertical lifting be installed on supporting rotating disc on and driven by valve seat lift drive mechanism, spool is provided with the center return-air hole be communicated with return-air duct of axially through whole spool, the outer cover of spool is equipped with spool sleeve pipe, backflow gap is provided with between this spool sleeve pipe and spool, outer sliding sleeve liftable to be installed on valve seat and and be provided with filling passage between spool sleeve pipe, described backflow gap and filling channel connection, described sealing seat is fixed on outer sliding sleeve, described material cylinder is communicated with filling inlet by filling arm, refluxing opening is communicated with reflux vessel by control cock.The return gas channel of this thermal loading valve separates completely with return flow line, and quantity of reflux is controlled, and the production capacity avoiding the same passage of gas-liquid mixed to bring is unstable, level accuracy fluctuates large defect, ensures that the nutrition of beverage is not run off.

Description

A kind of thermal loading valve
Technical field
The present invention relates to a kind of filling valve, refer to a kind of thermal loading valve for filled drink especially.
Background technology
Containing sugar, Tea Polyphenols and other viscosity component in some beverages, in normal temperature pouring process, viscosity component is easily separated out, and to be bonded on pipeline and filling valve not easy cleaning and to pollute, therefore, at present hot filling equipment is generally adopted for this kind of beverage filling, and thermal loading valve is one of them major part.
Current thermal loading valve comprises the filling valve of mechanical filling valve and electronic type, the present invention is directed mechanical filling valve, at present conventional mechanical filling valve has following defect: 1. return gas channel and return flow line coexist same passage, gas-liquid mixed causes that bottle placer production capacity is unstable, level accuracy fluctuation greatly; 2. quantity of reflux can not regulate arbitrarily, and material is heated repeatedly, sterilization, thus reduces liquid food trophic function, affects material mouthfeel; 3. valve inner cleaning difficulty, sanitary index is low.
Summary of the invention
Technical matters to be solved by this invention is: provide a kind of thermal loading valve, the return gas channel of this thermal loading valve separates completely with return flow line, and quantity of reflux is controlled, the production capacity avoiding the same passage of gas-liquid mixed to bring is unstable, level accuracy fluctuates large defect, ensures that the nutrition of beverage is not run off.
For solving the problems of the technologies described above, technical scheme of the present invention is: a kind of thermal loading valve, comprise valve seat, spool, outer sliding sleeve and sealing seat, described valve seat can be installed on supporting rotating disc by vertical lifting, this valve seat is connected with valve seat lift drive mechanism, described spool is vertically fixedly installed on valve seat, described spool is provided with the center return-air hole of axially through whole spool, this center return-air hole is communicated with return-air duct, the outer cover of described spool is equipped with spool sleeve pipe, this spool sleeve pipe to be fixed on valve seat and and be provided with backflow gap between spool, described outer sliding sleeve liftable is installed on valve seat, valve closing spring is provided with between this outer sliding sleeve and valve seat, this outer sliding sleeve be sleeved on spool sleeve pipe outside and and be provided with filling passage between spool sleeve pipe, described backflow gap and filling channel connection, elastic force lower seal at valve closing spring between the lower end of this outer sliding sleeve and the lower end of spool coordinates, described sealing seat is fixed on outer sliding sleeve for the opening opening's edge fitted seal with drinking container, described valve seat is provided with filling inlet and refluxing opening, described filling inlet and filling channel connection, described filling inlet with filling channel connection and this filling inlet by filling arm with material cylinder be communicated with, described refluxing opening is communicated with reflux vessel by control cock.
As the preferred scheme of one, described valve seat lift drive mechanism comprises pilot bar, locating plate, lifting shaft, lifter cam mechanism, described pilot bar is vertically fixed on supporting rotating disc, locating plate is fixed on pilot bar upper end, described lifting shaft vertically slides and runs through locating plate and supporting rotating disc, lower end and the valve seat of described lifting shaft are fixed, this lifting shaft is provided with axial centre hole, this centre hole and center return-air hole are docked and connected, pilot bar is set with orienting sleeve, described lifting shaft is fixedly connected with between orienting sleeve, top stage clip is provided with between lifting shaft and locating plate, the roller of described lifter cam mechanism is fixed on lifting shaft, the below that the cam of described lifter cam mechanism is installed on roller coordinates with roller.
As the preferred scheme of one, described valve seat comprises upper valve base and lower valve base, described upper valve base is provided with the spool fixed orifice for fixed spool, for sleeve pipe fixed orifice and the uuper valve chamber of fixed spool sleeve pipe, described lower valve base is provided with lower valve chamber and sliding sleeve mounting hole, be fixedly connected with between described upper valve base and lower valve base, uuper valve chamber, filling passage is communicated with filling inlet by lower valve chamber, described filling inlet and refluxing opening are arranged on upper valve base, described outer sliding sleeve liftable is installed in the sliding sleeve mounting hole of lower valve base, flexible separation Membrane cover is installed between described lower valve base and the upper end of outer sliding sleeve.
As the preferred scheme of one, described outer sliding sleeve comprises sleeve part and is arranged at the circle outward flange in the middle part of sleeve part, described valve closing spring housing to be loaded on sleeve part and to be compressed between outward flange and lower valve base, under the endoporus of this sleeve part, stomidium is along the face that is sealed and matched being arranged to inner conical, the lower end of described spool is provided with the sealing fit portion of the male-tapered of mating with the face of being sealed and matched, sealing fit portion is provided with seal spool pad, described sealing fit portion and being sealed and matched between face is sealed and matched.
As the preferred scheme of one, described sealing seat comprises the pedestal be fixedly installed on the sleeve part of outer sliding sleeve, this pedestal in the below of outward flange and and be provided with packing ring between outward flange, the below of pedestal is provided with sealing packing seal.
After have employed technique scheme, effect of the present invention is: 1. the return gas channel of this thermal loading valve independently separates with return flow line, thus the production capacity avoiding the same passage of gas-liquid mixed to bring is unstable, level accuracy fluctuates large defect; 2. the return flow line of this thermal loading valve utilizes control cock accurately can control quantity of reflux, avoids beverage repeatedly to heat and sterilization, ensure that the nutrition of beverage is not run off; 3. this thermal loading valve is without the need to drinking container lifting action, utilizes the decline of valve seat lift drive mechanism Direct driver filling valve to be sealed and matched with vessel port, makes structure simpler.
Again because described valve seat lift drive mechanism comprises pilot bar, locating plate, lifting shaft, lifter cam mechanism, described pilot bar is vertically fixed on supporting rotating disc, locating plate is fixed on pilot bar upper end, described lifting shaft vertically slides and runs through locating plate and supporting rotating disc, lower end and the valve seat of described lifting shaft are fixed, this lifting shaft is provided with axial centre hole, this centre hole and center return-air hole are docked and connected, pilot bar is set with orienting sleeve, described lifting shaft is fixedly connected with between orienting sleeve, top stage clip is provided with between lifting shaft and locating plate, the roller of described lifter cam mechanism is fixed on lifting shaft, the below that the cam of described lifter cam mechanism is installed on roller coordinates with roller, this slip lift drive mechanism is relatively simple for structure, and the easy rotary matching with supporting rotating disc of action, actuated by cams accurate stable.
Again because described valve seat comprises upper valve base and lower valve base, described upper valve base is provided with the spool fixed orifice for fixed spool, for sleeve pipe fixed orifice and the uuper valve chamber of fixed spool sleeve pipe, described lower valve base is provided with lower valve chamber and sliding sleeve mounting hole, be fixedly connected with between described upper valve base and lower valve base, uuper valve chamber, filling passage is communicated with filling inlet by lower valve chamber, described filling inlet and refluxing opening are arranged on upper valve base, described outer sliding sleeve liftable is installed in the sliding sleeve mounting hole of lower valve base, flexible separation Membrane cover is installed between described lower valve base and the upper end of outer sliding sleeve, this valve seat adopts split-type structural, be convenient to processing and control accuracy, make uuper valve chamber, the precision of lower valve chamber is higher, filling accuracy of measurement improves, simultaneously, utilize separation Membrane cover can protect outer sliding sleeve upper end, prevent beverage from cannot clean from the gap between outer sliding sleeve and lower valve base, reduce corner or spot as yet untouched by a clean-up campaign, beverages health condition is improved.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 be the embodiment of the present invention enter tank after filling before structure cutaway view;
Structure cutaway view when Fig. 2 is the embodiment of the present invention filling;
Fig. 3 be the embodiment of the present invention filling after structure cutaway view;
Fig. 4 is that Fig. 1 is at B place enlarged diagram;
Fig. 5 is the partial schematic diagram of valve when opening;
In accompanying drawing: 1. Tank-supporting device; 2. container; 3. seal packing seal; 4. packing ring; 5. valve closing spring; 6. lower valve base; 7. separate Membrane cover; 8. upper valve base; 9. lifter cam; 10. roller; 11. top stage clips; 12. lifting shafts 12; 13. return-air ducts; 14. reflux accumulators; 15. reflux lines; 16. control cock; 17. centre holes; 18. seal spool pads; 19. spool sleeve pipes; 20. spools; 201. sealing fit portion; 21. outer sliding sleeves; 22. sealing seats; 23. materials; 24. material cylinders; 25. filling arms; 26. supporting rotating discs; 27. pilot bars; 28. locatings plate; 29. filling passages.
Detailed description of the invention
Below by specific embodiment, the present invention is described in further detail.
As Fig. 1, 2, 3, 4, shown in 5, a kind of thermal loading valve, comprise valve seat, spool 20, outer sliding sleeve 21 and sealing seat 22, described valve seat can be installed on supporting rotating disc 26 by vertical lifting, this valve seat is connected with valve seat lift drive mechanism, described valve seat comprises upper valve base 8 and lower valve base 6, described upper valve base 8 is provided with the spool fixed orifice for fixed spool 20, for sleeve pipe fixed orifice and the uuper valve chamber of fixed spool sleeve pipe 19, described lower valve base 6 is provided with lower valve chamber and sliding sleeve mounting hole, be bolted to connection between described upper valve base 8 and lower valve base 6, filling inlet and refluxing opening are arranged on upper valve base 8, described spool 20 is vertically fixedly installed on valve seat, wherein this spool 20 upper end insertion spool fixed orifice is interior and fixing with upper valve base 8, described spool 20 is provided with the center return-air hole of axially through whole spool 20, this center return-air hole is communicated with return-air duct 13, the outer cover of described spool 20 is equipped with spool sleeve pipe 19, the upper end insertion sleeve pipe fixed orifice of this spool sleeve pipe 19 is interior and fixing with upper valve base 8, backflow gap is provided with between this spool sleeve pipe 19 and spool 20.Described outer sliding sleeve 21 liftable is installed on valve seat, concrete, and this outer sliding sleeve 21 liftable is installed in the sliding sleeve mounting hole of lower valve base 6, is provided with flexible separation Membrane cover 7 between described lower valve base 6 and the upper end of outer sliding sleeve 21.The upper end of outer sliding sleeve 21 is fixed in the lower end of this separation Membrane cover 7 by clip, the upper end of separating Membrane cover 7 press-fits between upper valve base 8 and lower valve base 6, outer sliding sleeve 21 upper end complete cycle is isolated by this separation Membrane cover 7, make material 23 can not enter into gap between outer sliding sleeve 21 and lower valve base 6, thoroughly stop corner or spot as yet untouched by a clean-up campaign, be convenient to cleaning.Valve closing spring 5 is provided with between this outer sliding sleeve 21 and valve seat, this outer sliding sleeve 21 be sleeved on spool sleeve pipe 19 outside and and be provided with filling passage 29 between spool sleeve pipe 19, filling passage 29 is communicated with filling inlet by uuper valve chamber, lower valve chamber, described backflow gap is communicated with filling passage 29, and the elastic force lower seal at valve closing spring 5 between the lower end of this outer sliding sleeve 21 and the lower end of spool 20 coordinates.Described sealing seat 22 is fixed on outer sliding sleeve 21 for the opening opening's edge fitted seal with drinking container 2, described sealing seat 22 comprises the pedestal on the sleeve part being fixedly installed in outer sliding sleeve 21, this pedestal in the below of outward flange and and be provided with packing ring 4 between outward flange, the below of pedestal is provided with sealing packing seal 3.Described valve seat is provided with filling inlet and refluxing opening, described filling inlet is communicated with filling passage 29, described material cylinder 24 is installed on and supports on rotating disc 26 and be communicated with filling inlet by filling arm 25, described refluxing opening is communicated with reflux vessel 2 by control cock 16, and this control cock 16 adopts pneumatic diaphragm to control.
Wherein, described valve seat lift drive mechanism comprises pilot bar 27, locating plate 28, lifting shaft 12, lifter cam 9 mechanism, described pilot bar 27 is vertically fixed on supporting rotating disc 26, locating plate 28 is fixed on pilot bar 27 upper end, described lifting shaft 12 vertically slides and runs through locating plate 28 and supporting rotating disc 26, lower end and the valve seat of described lifting shaft 12 are fixed, this lifting shaft 12 is provided with axial centre hole 17, this centre hole 17 is docked and connected with center return-air hole, pilot bar 27 is set with orienting sleeve, described lifting shaft 12 is fixedly connected with between orienting sleeve, top stage clip 11 is provided with between lifting shaft 12 and locating plate 28, the generation downward pressure of this top stage clip 11 pairs of valve seats is greater than the upward pressure of valve closing spring 5 pairs of valve seats generations, the roller 10 of described lifter cam 9 mechanism is fixed on lifting shaft 12, the below that the cam of described lifter cam 9 mechanism is installed on roller 10 coordinates with roller 10.
Described outer sliding sleeve 21 comprises sleeve part and is arranged at the circle outward flange in the middle part of sleeve part, described valve closing spring 5 to be set on sleeve part and to be compressed between outward flange and lower valve base 6, under the endoporus of this sleeve part, stomidium is along the face that is sealed and matched being arranged to inner conical, the lower end of described spool 20 is provided with the sealing fit portion 201 of the male-tapered of mating with the face of being sealed and matched, sealing fit portion 201 is provided with seal spool pad 18, described sealing fit portion 201 and being sealed and matched between face is sealed and matched.
Working process of the present invention is:
One, tank is entered
As shown in Fig. 1,4, before filling, pneumatic diaphragm control cock 16 is in open mode, and outer sliding sleeve 21, under the effect of valve closing spring 5, is pressed on seal spool pad 18, closes filling valve; Material 23 to be filled enters in the filling passage 29 in filling valve by material cylinder 24, filling arm 25, because valve is in closed condition, therefore material 23 is back in reflux accumulator 14 by the return flow line between spool pipe box 19 and spool 20 through reflux line 15, to maintain valve inner constant temperature.When filling valve rotates with bottle placer, roller 10 rises with the curve of lifting shaft 12 along lifter cam 9; Container 2 is then by the filling station dialled below tank star-wheel feeding filling valve, then the curve of lifter cam 9 declines, decline along lifter cam 9 curve under top stage clip 11 acts on, the opening opening's edge of container 2 progressively sealed packing seal 3 seals, compress until opening opening's edge seals with sealing seat 22, form an airtight filling space between container 2 and filling valve, start to enter filling action.
Two, filling
As shown in Fig. 2,3,5,
Completing along with entering tank step, pneumatic diaphragm control cock 16 being closed by source of the gas, the material 23 in return flow line stops backflow, and filling material 23 keeps filling valve temperature stabilization, now, cam curve continues to decline, and now because the elastic force of top stage clip 11 is greater than the elastic force of valve closing spring 5, therefore, relative sliding is there will be between lower valve base 6 and outer sliding sleeve 21, namely lower valve base 6 is stressed and move down, and then band movable valve plug 20 moves down, sealing fit portion 201 is separated with the face of being sealed and matched of outer sliding sleeve 21, open filling valve, material 23 is under minute-pressure or self gravitation, slowly flow into inner along container 2 inwall, in container 2, air is discharged along with the volume increase of liquid, via the center return-air hole of spool 20, centre hole 17, return-air duct 13 and be back in reflux accumulator 14, material 23 is full of bottom container 2 to spool 20 within a certain period of time, electrolyte level H1 remains unchanged, when not depart from filling valve port be sealing state to container 2, material 23 in material cylinder 24 continues to flow in container 2, now unnecessary material 23 rises along spool 20 center return-air hole, reaching surely high H2 to stop, keeping stabilized conditions to going out tank.
Three, tank is gone out
When filling valve rotates to out tank position on bottle placer, roller 10 and lifting shaft 12 rise along lifter cam 9, lifting shaft 12 rises and drives valve seat to rise, and valve closing spring 5 makes outer sliding sleeve 21 be pressed on seal spool pad 18 by elastic force effect, is closed by filling valve and stops filling; Container 2 with sealing packing seal 3, seal seat 22 and be separated; Be in material 23 in the return-air hole of spool 20 center under gravity, also flow in container 2, till filling valve port departs from 2 mouthfuls, container; Now according to material 23 manufacturing technique requirent, when entering the next filling cycle, pneumatic diaphragm control cock 16 is selected to open or close (reflux or do not reflux); Final container 2 enters closure system after pushing away Tank-supporting device 1 by other mechanisms.
This thermal loading valve advantage have following some:
1. return gas channel separates completely with return flow line, and imperial mandate is sick to avoid gas-liquid mixed, production capacity that the same passage that coexists brings is unstable etc.;
2. adopt and separate Membrane cover, the passage contacted with material in valve is completely without corner or spot as yet untouched by a clean-up campaign, and food security is able to great guarantee;
3. take pneumatic diaphragm change-over valve, control the backflow keeping the inner constant temperature material of filling valve, and its quantity of reflux can be adjusted arbitrarily according to different material characteristic, various processes process requirements;
4. valve body precision is high, and makes material reach H2 height time filling, and filling accuracy of measurement is higher, and deviation is at ± below 3mL;
5. comparatively Electronic Valve is simple, easily manufactured for this thermal loading valve physical construction, and structure is convenient to cleaning, easy to maintenance;
6. bottom clearance controls liquid level conveniently, simply, only need change packing ring 4 and can control to seal the height between seat 22 and container 2 opening opening's edge, make Liquid level convenient.

Claims (4)

1. a thermal loading valve, comprise valve seat, spool, outer sliding sleeve and sealing seat, it is characterized in that: described valve seat can be installed on supporting rotating disc by vertical lifting, this valve seat is connected with valve seat lift drive mechanism, described spool is vertically fixedly installed on valve seat, described spool is provided with the center return-air hole of axially through whole spool, this center return-air hole is communicated with return-air duct, the outer cover of described spool is equipped with spool sleeve pipe, this spool sleeve pipe to be fixed on valve seat and and be provided with backflow gap between spool, described outer sliding sleeve liftable is installed on valve seat, valve closing spring is provided with between this outer sliding sleeve and valve seat, this outer sliding sleeve be sleeved on spool sleeve pipe outside and and be provided with filling passage between spool sleeve pipe, described backflow gap and filling channel connection, elastic force lower seal at valve closing spring between the lower end of this outer sliding sleeve and the lower end of spool coordinates, described sealing seat is fixed on outer sliding sleeve for the opening opening's edge fitted seal with drinking container, described valve seat is provided with filling inlet and refluxing opening, described filling inlet with filling channel connection and this filling inlet by filling arm with material cylinder be communicated with, described refluxing opening is communicated with reflux vessel by control cock, described valve seat lift drive mechanism comprises pilot bar, locating plate, lifting shaft, lifter cam mechanism, described pilot bar is vertically fixed on supporting rotating disc, locating plate is fixed on pilot bar upper end, described lifting shaft vertically slides and runs through locating plate and supporting rotating disc, lower end and the valve seat of described lifting shaft are fixed, this lifting shaft is provided with axial centre hole, this centre hole and center return-air hole are docked and connected, pilot bar is set with orienting sleeve, described lifting shaft is fixedly connected with between orienting sleeve, top stage clip is provided with between lifting shaft and locating plate, the roller of described lifter cam mechanism is fixed on lifting shaft, the below that the cam of described lifter cam mechanism is installed on roller coordinates with roller.
2. a kind of thermal loading valve as claimed in claim 1, it is characterized in that: described valve seat comprises upper valve base and lower valve base, described upper valve base is provided with the spool fixed orifice for fixed spool, for sleeve pipe fixed orifice and the uuper valve chamber of fixed spool sleeve pipe, described lower valve base is provided with lower valve chamber and sliding sleeve mounting hole, be fixedly connected with between described upper valve base and lower valve base, uuper valve chamber, filling passage is communicated with filling inlet by lower valve chamber, described filling inlet and refluxing opening are arranged on upper valve base, described outer sliding sleeve liftable is installed in the sliding sleeve mounting hole of lower valve base, flexible separation Membrane cover is installed between described lower valve base and the upper end of outer sliding sleeve.
3. a kind of thermal loading valve as claimed in claim 2, it is characterized in that: described outer sliding sleeve comprises sleeve part and is arranged at the circle outward flange in the middle part of sleeve part, described valve closing spring housing to be loaded on sleeve part and to be compressed between outward flange and lower valve base, under the endoporus of this sleeve part, stomidium is along the face that is sealed and matched being arranged to inner conical, the lower end of described spool is provided with the sealing fit portion of the male-tapered of mating with the face of being sealed and matched, sealing fit portion is provided with seal spool pad, described sealing fit portion and being sealed and matched between face is sealed and matched.
4. a kind of thermal loading valve as claimed in claim 3, it is characterized in that: described sealing seat comprises the pedestal be fixedly installed on the sleeve part of outer sliding sleeve, this pedestal in the below of outward flange and and be provided with packing ring between outward flange, the below of pedestal is provided with sealing packing seal.
CN201410347567.6A 2014-07-18 2014-07-18 A kind of thermal loading valve Active CN104085843B (en)

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CN105060222B (en) * 2015-07-27 2018-01-02 蚌埠市赛亚机械有限责任公司 Bottle placer combined type filling head
CN106517065A (en) * 2016-11-29 2017-03-22 江苏新美星液体包装工程技术研究中心有限公司 Non-contact type hot filling valve
CN106744593A (en) * 2016-12-20 2017-05-31 江苏新美星液体包装工程技术研究中心有限公司 Filling valve with backflow mechanism
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DE102019118091A1 (en) * 2019-07-04 2021-01-07 Krones Ag Method and device for filling a container to be filled with a carbonized filling product
CN110203867B (en) * 2019-07-09 2024-01-30 江苏辉河包装机械有限公司 Multifunctional filling valve
CN111688989B (en) * 2020-07-30 2021-12-03 湖州凌科智能技术有限公司 Vacuum filling machine head capable of preventing material backflow and guaranteeing filling liquid level height

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