CN106365101A - Non-contact type sterile filling valve - Google Patents
Non-contact type sterile filling valve Download PDFInfo
- Publication number
- CN106365101A CN106365101A CN201611062096.XA CN201611062096A CN106365101A CN 106365101 A CN106365101 A CN 106365101A CN 201611062096 A CN201611062096 A CN 201611062096A CN 106365101 A CN106365101 A CN 106365101A
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- CN
- China
- Prior art keywords
- valve
- rod
- valve rod
- block
- flange
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/28—Flow-control devices, e.g. using valves
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- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
The invention discloses a non-contact type sterile filling valve. The valve is characterized in that a valve block and a valve rod are arranged in a valve cavity of a valve body, the valve cavity is separated into a mounting cavity and a filling cavity through the valve block, the upper end of the valve rod penetrates the valve block to be connected with a drive mechanism, the lower end of the valve rod is fixedly connected with a valve element, a seal pad is arranged on the outer wall of the lower end of the valve rod, a valve opening is formed in the bottom of the valve body, a flange is arranged at the position, located on the inner wall of the valve body, of the valve opening, an elastic corrugation pipe is arranged in the filling cavity and is arranged on the valve rod in a sleeving manner, the upper end of the elastic corrugation pipe is fixed to the bottom of the valve block in a sealed manner, the lower end of the elastic corrugation pipe is fixed to the outer wall of the valve rod in a sealed manner, and the drive mechanism can drive the valve rod to vertically move so as to enable the seal pad to clamp the flange in a seal manner so as to close the valve or enable the seal pad to be separated from the flange to open the valve. The filling valve has the beneficial effects that microorganisms like bacteria are prevented from being brought into the filling cavity, sterile filling can be truly achieved, and therefore the metamorphic risk of products in the shelf life is greatly reduced.
Description
Technical field
The present invention relates to beverage filling plant technical field is and in particular to contactless filling valve.
Background technology
The structure of traditional contactless filling valve specifically includes that valve body, is provided with valve pocket, is provided with valve pocket in valve body
Valve block and valve rod, valve pocket is separated into installation cavity and the fill chamber of mutual cut-off by valve block from top to bottom successively, and valve body is provided with
The charging aperture being connected with fill chamber, the upper end of valve rod is fixed with the piston rod of the cylinder being arranged on body top through after valve block
Connect, seal against each other between valve rod and valve block, the lower end of valve rod is fixedly connected with valve element, the outer wall of valve rod lower end is provided with close
Packing, body base offers valve port, and the valve interior wall of the fill chamber port of export is provided with inwardly projecting flange, the work of cylinder
Stopper rod is retracted upwards and valve rod band movable valve plug can be driven to move straight up, until the sealing gasket sealing block on valve rod is in valve body
On the flange of wall, so that valve port is closed;The piston rod stretch downward of cylinder can drive valve rod band movable valve plug to transport straight down
Dynamic, until the sealing gasket on valve rod is separated with the flange of valve interior wall, thus valve port is opened.
There is following defect in traditional contactless filling valve: the sealing reliability between valve rod and valve block is poor, in valve rod
During vertically moving up and down, valve rod is easily brought into installing the microorganisms such as the antibacterial of intracavity to fill intracavity, thus to filling
Material in behaveing affectedly pollutes.Multiformity with drink variety and the diversity of beverage acid-base value and nutritive peculiarity, city
The purity requirements more and more higher to beverage filling for the field, sterile filling is the important technology handss reducing the rotten risk of shelf life
Section.
Content of the invention
The technical problem to be solved in the invention is: provides a kind of contactless sterile filling enabling sterile filling
Valve.
For solving the above problems, the technical solution used in the present invention is: contactless aseptic filling valve, comprising: valve body, valve
It is provided with valve pocket in vivo, in valve pocket, is provided with valve block and valve rod, valve pocket is separated into mutual cut-off by valve block from top to bottom successively
Installation cavity and fill chamber, valve body is provided with the charging aperture being connected with fill chamber, and the upper end of valve rod passes through on valve block and valve body
Drive mechanism be connected, seal against each other between valve rod and valve block, the lower end of valve rod is fixedly connected with valve element, valve rod bottom
Sealing gasket is provided with outer wall, body base offers valve port, the valve interior wall at valve port position is provided with inwardly projecting convex
Edge, fill intracavity is provided with one section of elastic bellows, and elastic bellows are sleeved on valve rod, and the upper end sealing of elastic bellows is solid
It is scheduled on valve block bottom, the lower end of spring corrugated pipe seals fixation with the outer wall of valve rod, and drive mechanism can drive valve rod band movable valve plug
Move straight down, until the sealing gasket sealing block on valve rod is on flange, so that valve port is closed;Drive mechanism can also
Valve rod band movable valve plug is driven to move straight up, until the sealing gasket on valve rod is separated with flange, thus valve port is opened.
Further, aforesaid contactless aseptic filling valve, wherein, the structure of drive mechanism includes: is arranged on valve body
The cylinder at top, the piston rod of cylinder is fixedly connected with the upper end of valve rod, and the valve rod installing intracavity is set with spring, spring
On interstage sleeve on being fixed on valve rod for the lower side pressure gear, the upper side pressure gear of spring is on being fixed on the mounting seat installing intracavity, described
Mounting seat be sleeved on valve rod;After cylinder ventilation, the piston rod of cylinder is retracted upwards and can be ordered about valve rod and overcome spring force band
Movable valve plug moves straight up, until the sealing gasket on valve rod is separated with flange, thus valve port is opened, inblock cylinder afterwards
Gas, the spring energy of spring orders about valve rod band movable valve plug and moves straight down, until the sealing gasket sealing block on valve rod is in flange
On, so that valve port is closed.
Further, aforesaid contactless aseptic filling valve, wherein, the outer wall of sealing gasket bottom is the conical surface, cone
The circle diameter in face becomes larger from bottom to top, forms ebb interval between the conical surface and flange, after valve port is opened, the piston of cylinder
Bar continue up retraction can order about valve rod continue up so that cross ebb interval become larger so that valve port flow by
Gradual change is big.
Further, aforesaid contactless aseptic filling valve, wherein, described cylinder is double stroke cylinder.
Further, aforesaid contactless aseptic filling valve, wherein, the lower end fixed cover of valve body is equipped with for installing vacation
The valve seat of cup, valve port is located in valve seat, forms discharge opeing gap, described discharge opeing gap between the inwall of valve seat and the outer wall of valve body
It is connected with the liquid outlet on valve seat.
Further, aforesaid contactless aseptic filling valve, wherein, charging aperture is opened in elastic bellows areas outside
Valve body on.
The invention has the advantage that one, structure is simple, low manufacture cost.2nd, fill intracavity be provided with one section elastic corrugated
Pipe, the upper end of elastic bellows and the bottom of valve block seal against each other, the outer wall of the lower end of elastic bellows and valve rod seals against each other,
The setting of elastic bellows makes that section of valve rod contacting with installation cavity and valve block be isolated with fill chamber all the time, this
Sample can effectively prevent valve rod and bring fill intracavity into so that sterile filling is able to real reality by installing the microorganisms such as the antibacterial of intracavity
Existing, so as to substantially reduce the risk that product goes bad in shelf life.
Brief description
Fig. 1 is the structural representation of contactless aseptic filling valve of the present invention.
Fig. 2 is the mplifying structure schematic diagram of a part in Fig. 1.
Specific embodiment
The present invention is described in further detail with preferred embodiment below in conjunction with the accompanying drawings.
As shown in Figure 1 and Figure 2, contactless aseptic filling valve, comprising: valve body 1, is provided with valve pocket, in valve pocket in valve body 1
It is provided with valve block 3 and valve rod 4, valve pocket is separated into installation cavity 5 and the fill chamber 6 of mutual cut-off by valve block 3 from top to bottom successively.Valve
The charging aperture 2 being connected with fill chamber 6 is provided with body 1, the upper end of valve rod 4 passes through the drive mechanism phase on valve block 3 and valve body 1
Connect, seal against each other between valve rod 4 and valve block 3, the lower end of valve rod 4 is fixedly connected with valve element 7, on the outer wall of valve rod 4 bottom
It is provided with sealing gasket 8, valve body 1 bottom offers valve port 11, the inwall of valve body 1 at valve port 11 position is provided with inwardly projecting
Flange 12.It is provided with elastic bellows 9, elastic bellows 9 are sleeved on valve rod 4, the upper end of elastic bellows 9 in fill chamber 6
Sealing is fixed on the bottom of valve block 3, and the lower end of spring corrugated pipe 9 seals fixation with the outer wall of valve rod 4.In the present embodiment, charging
Mouth 2 is opened on the valve body 1 of elastic bellows 9 areas outside, and such purpose is: when the material of fill is contained within fruit grain
When, material enters the fruit grain that can be prevented effectively from material of disturbance producing in fill chamber 6 from charging aperture 2 and saves bit by bit elastic corrugated
On the undulatory outer wall of pipe 9.Drive mechanism can drive valve rod 4 band movable valve plug 7 to move straight down, until the sealing on valve rod 4
Pad 8 seals block on flange 12, so that valve port 11 is closed.Drive mechanism can also drive valve rod 4 band movable valve plug 7 vertically to
Upper motion, until the sealing gasket 8 on valve rod 4 is separated with flange 12, thus valve port 11 is opened.
The structure of the drive mechanism described in the present embodiment includes: is arranged on the cylinder 10 at valve body 1 top, the work of cylinder 10
Stopper rod 101 is fixedly connected with the upper end of valve rod 4, and the valve rod 4 in installation cavity 5 is set with spring 16, the lower side pressure gear of spring 16
On interstage sleeve 41 on being fixed on valve rod 4, the upper side pressure of spring 16 is kept off in the mounting seat 42 being fixed in installation cavity 5, described
Mounting seat 42 be sleeved on valve rod 4.After cylinder 10 ventilation, the piston rod 101 of cylinder 10 is retracted upwards and can be ordered about valve rod 4 and overcome
The elastic band movable valve plug 7 of spring 16 moves straight up, until the sealing gasket 8 on valve body 1 is separated with flange 12, thus by valve
Mouthfuls 11 open, exhaust hood 10 aerofluxuss, the spring energy of spring 16 orders about valve rod 4 band movable valve plug 7 and moves straight down, until valve rod
Sealing gasket 8 on 4 seals block on flange 12, so that valve port 11 is closed.In the present embodiment, described cylinder 10 adopts
Double stroke cylinder, the purpose using double stroke cylinder is: can more smoothly drive valve rod 4 to move.For the ease of adjusting valve port
11 flow, in the present embodiment, the outer wall of sealing gasket 8 bottom is the conical surface 81, and the circle diameter of the conical surface 81 gradually becomes from bottom to top
Greatly, formed ebb interval 13 between the conical surface 81 and flange 12, after valve port 11 is opened, the piston rod 101 of cylinder 10 continues up contracting
Resilience is ordered about valve rod 4 and is continued up so that ebb interval 13 excessively becomes larger, so that the flow of valve port 11 gradually becomes
Greatly.In addition, for the ease of installing the false cup for cleaning each part in fill chamber 6 and fill chamber 6, valve body 1 in the present embodiment
Lower end fixed cover equipped with the valve seat 17 for installing false cup, valve port 11 is located in valve seat 17, the inwall of valve seat 17 and valve body 1
Form discharge opeing gap 171, described discharge opeing gap 171 is connected with the liquid outlet 172 on valve seat 17 between outer wall.
During fill, cylinder 10 is ventilated, the piston rod 101 of cylinder 10 retract upwards order about valve rod 4 band movable valve plug 11 vertically to
Upper motion, during this, spring 16 is constantly compressed, and after the sealing gasket 8 on valve rod 4 is separated with flange 12, valve port 11 is opened,
At this moment enter to material in fill chamber 6 through charging aperture 2 and lead, in valve element 7, the bottle flowing downwardly into required fill from valve port 11
Interior.The distance that valve rod 4 moves upwards is bigger, and ebb interval 13 excessively is also bigger, and the flow of valve port 11 is also bigger, and this makes filling speed
Regulation very convenient, the controllability of material-filling and motility are also greatly enhanced.In actual pouring process, can basis
Different material selects different filling speeds.Generally, in fill sensitive materials easy to foaming, can be by the material in valve port 11
Flow velocity is suitably turned down, prevents material in bottle from bubbling, thus improving filling quality.In fill material not easy to foaming, can be by
In valve port 11, material flow suitably tunes up, so as to greatly improve fill efficiency.After fill finishes, cylinder 10 aerofluxuss, spring 16
Elastic force order about valve rod 4 band movable valve plug 7 move straight down, until valve rod 4 on sealing gasket 8 sealing block on flange 12,
So valve port 11 is closed.Due to being provided with one section of elastic bellows 9, the upper end of elastic bellows 9 and valve block in fill chamber 6
3 bottom seals against each other, the outer wall of the lower end of elastic bellows 9 and valve rod 4 seals against each other, and the setting of elastic bellows 9 makes
That section of valve rod 4 being contacted with installation cavity 5 and valve block 3 is isolated with fill chamber 6 all the time, so can effectively prevent valve rod 4
The microorganisms such as the antibacterial in installation cavity 5 are brought in fill chamber 6, thus really realizing sterile filling, greatly reducing product and existing
The risk that shelf life goes bad.Contactless aseptic filling valve of the present invention is applied to various beverages fill, is particularly suited for
Beverage filling containing fruit grain, during fill contains the beverage of fruit grain, with the up and down motion of valve rod 4, elastic bellows 9 meeting
Be stretched or compressed, the stretching of elastic bellows 9 or compression, can not only prevent fruit grain block on corrugated outer wall moreover it is possible to
Disturbance is produced to the material in fill chamber 6, effectively prevents fruit grain block in fill intracavity, thus assisting raising fill efficiency.
Claims (6)
1. contactless aseptic filling valve, comprising: valve body, is provided with valve pocket in valve body, be provided with valve block and valve rod, valve in valve pocket
Valve pocket is separated into installation cavity and the fill chamber of mutual cut-off by block from top to bottom successively, valve body is provided with and is connected with fill chamber
Charging aperture, the upper end of valve rod is connected through valve block with the drive mechanism on valve body, seals against each other, valve between valve rod and valve block
The lower end of bar is fixedly connected with valve element, and the outer wall of valve rod bottom is provided with sealing gasket, and body base offers valve port, valve port
Be provided with inwardly projecting flange on the valve interior wall at position it is characterised in that: fill intracavity is provided with one section of elastic bellows,
Elastic bellows are sleeved on valve rod, and the sealing of the upper end of elastic bellows is fixed on valve block bottom, the lower end of spring corrugated pipe with
The outer wall sealing of valve rod is fixed, and drive mechanism can drive valve rod band movable valve plug to move straight down, until the sealing gasket on valve rod
Sealing block is on flange, so that valve port is closed;Drive mechanism can also drive valve rod band movable valve plug to move straight up, directly
Sealing gasket to valve rod and flange are separated, thus valve port is opened.
2. contactless aseptic filling valve according to claim 1 it is characterised in that: the structure of drive mechanism includes: peace
It is contained in the cylinder of body top, the piston rod of cylinder is fixedly connected with the upper end of valve rod, the valve rod installing intracavity is set with bullet
Spring, the lower side pressure of spring is kept off on the interstage sleeve on being fixed on valve rod, and the upper side pressure gear of spring is being fixed on the installation installing intracavity
On seat, described mounting seat is sleeved on valve rod;After cylinder ventilation, the piston rod of cylinder is retracted upwards and can be ordered about valve rod and overcome bullet
Spring force band movable valve plug moves straight up, until the sealing gasket on valve rod is separated with flange, thus valve port is opened, afterwards
Cylinder exhaust, the spring energy of spring orders about valve rod band movable valve plug and moves straight down, until the sealing gasket sealing block on valve rod
On flange, so that valve port is closed.
3. contactless aseptic filling valve according to claim 2 it is characterised in that: the outer wall of sealing gasket bottom be cone
Face, the circle diameter of the conical surface becomes larger from bottom to top, forms ebb interval between the conical surface and flange, after valve port is opened, cylinder
Piston rod continue up retraction and can order about valve rod and continue up and become larger, so that valve port so that crossing ebb interval
Flow becomes larger.
4. the contactless aseptic filling valve according to Claims 2 or 3 it is characterised in that: described cylinder be two-pass
Cylinder.
5. the contactless aseptic filling valve according to claim 1 or 2 or 3 it is characterised in that: the lower end fixed cover of valve body
Equipped with the valve seat for installing false cup, valve port is located in valve seat, forms discharge opeing gap between the inwall of valve seat and the outer wall of valve body,
Described discharge opeing gap is connected with the liquid outlet on valve seat.
6. the contactless aseptic filling valve according to claim 1 or 2 or 3 it is characterised in that: charging aperture is opened in elasticity
On valve body outside bellows region.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201611062096.XA CN106365101A (en) | 2016-11-28 | 2016-11-28 | Non-contact type sterile filling valve |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201611062096.XA CN106365101A (en) | 2016-11-28 | 2016-11-28 | Non-contact type sterile filling valve |
Publications (1)
Publication Number | Publication Date |
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CN106365101A true CN106365101A (en) | 2017-02-01 |
Family
ID=57891636
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201611062096.XA Pending CN106365101A (en) | 2016-11-28 | 2016-11-28 | Non-contact type sterile filling valve |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106742134A (en) * | 2017-03-30 | 2017-05-31 | 广东奇乐趣食品科技有限公司 | The filling drawing mechanism of emulsifying agent |
CN107381473A (en) * | 2017-09-06 | 2017-11-24 | 钱周坤 | Liquid filling head of the spiral cleaning without dead angle |
CN107472610A (en) * | 2017-08-21 | 2017-12-15 | 苏州首达机械有限公司 | A kind of filling head of easy cleaning |
CN114014242A (en) * | 2021-10-29 | 2022-02-08 | 江苏新美星包装机械股份有限公司 | Quick-dismantling filling valve |
CN114920194A (en) * | 2022-05-23 | 2022-08-19 | 杭州中亚机械股份有限公司 | Flow-adjustable filling device |
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WO2013091750A1 (en) * | 2011-12-21 | 2013-06-27 | Khs Gmbh | Filling element and filling system |
CN203946867U (en) * | 2014-07-28 | 2014-11-19 | 江苏新美星包装机械股份有限公司 | A kind of jacking system of cap rotating machine and cap rotating machine |
CN104891408A (en) * | 2014-03-06 | 2015-09-09 | 克罗内斯股份公司 | Filling unit for filling a filling product into a container |
CN106051264A (en) * | 2016-07-29 | 2016-10-26 | 江苏新美星包装机械股份有限公司 | Non-contact stepless speed regulation type filling valve |
CN206278893U (en) * | 2016-11-28 | 2017-06-27 | 江苏新美星液体包装工程技术研究中心有限公司 | Contactless aseptic filling valve |
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Patent Citations (7)
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WO2008126119A1 (en) * | 2007-04-11 | 2008-10-23 | Sbc Bottling & Canning S.P.A. | Filling valve and a method for filling a container |
WO2011116798A1 (en) * | 2010-03-23 | 2011-09-29 | Khs Gmbh | Method and filling element for filling containers with a liquid filling material |
WO2013091750A1 (en) * | 2011-12-21 | 2013-06-27 | Khs Gmbh | Filling element and filling system |
CN104891408A (en) * | 2014-03-06 | 2015-09-09 | 克罗内斯股份公司 | Filling unit for filling a filling product into a container |
CN203946867U (en) * | 2014-07-28 | 2014-11-19 | 江苏新美星包装机械股份有限公司 | A kind of jacking system of cap rotating machine and cap rotating machine |
CN106051264A (en) * | 2016-07-29 | 2016-10-26 | 江苏新美星包装机械股份有限公司 | Non-contact stepless speed regulation type filling valve |
CN206278893U (en) * | 2016-11-28 | 2017-06-27 | 江苏新美星液体包装工程技术研究中心有限公司 | Contactless aseptic filling valve |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106742134A (en) * | 2017-03-30 | 2017-05-31 | 广东奇乐趣食品科技有限公司 | The filling drawing mechanism of emulsifying agent |
CN107472610A (en) * | 2017-08-21 | 2017-12-15 | 苏州首达机械有限公司 | A kind of filling head of easy cleaning |
CN107381473A (en) * | 2017-09-06 | 2017-11-24 | 钱周坤 | Liquid filling head of the spiral cleaning without dead angle |
CN114014242A (en) * | 2021-10-29 | 2022-02-08 | 江苏新美星包装机械股份有限公司 | Quick-dismantling filling valve |
CN114014242B (en) * | 2021-10-29 | 2022-12-20 | 江苏新美星包装机械股份有限公司 | Quick-dismantling filling valve |
CN114920194A (en) * | 2022-05-23 | 2022-08-19 | 杭州中亚机械股份有限公司 | Flow-adjustable filling device |
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Application publication date: 20170201 |
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