Tyred container door type crane
Technical field
The present invention relates to a kind of gantry crane, be specifically related to a kind of tyred container door type crane.
Background technology
It is currently used for harbour, harbour, the tyred container door type crane of goods yard or the rail-mounted gantry container crane fabricated structure being made up of motor, shaft coupling, floating axle, brake, reductor, reel group, assembly pulley, steel wire rope etc. mainly adopting two traditional sets to be arranged symmetrically with that hoists to goods.This kind of structure not only overall dimensions is relatively big, and Heavy Weight (as lifting capacity be under suspender its lifting mechanism weight of the gantry container crane of 35t mostly at more than 10t), maintenance cost manufacturing cost high, overall high;Tradition lifting mechanism mainly adopts steel wire rope to realize, steel wire rope belongs to flexible body, crane when to cargo transfer because the effect of the startup of each mechanism of big dolly, stopping or wind load makes suspender or goods aloft rock greatly, suspender or container not easy fitted, production efficiency is low, is difficult to adapt to automatic cabinet storage yard operation;Current minimizing suspender aloft rocks big measure and mainly adopts many steel wire ropes to coordinate realization with hoist engine, and which makes dolly assembly and complete machine control system become more complicated, and maintenance is inconvenient, and the increase of dolly assembly weight, cost increase;Suspender balance regulator mainly adopts Electrohydraulic push rod to realize with driving lever, and degree of regulation is low, and can only regulate the balance in a direction;Vehicle structure is mostly bridge crane structure, and overall dimensions is big, Heavy Weight, and manufacturing cost is high;Tyred container door type crane traveling mechanism of the larger traveller drive axle mostly is band axle housing bridge pack arrangement, this structure compared with complicated, maintenance cost is high, Heavy Weight, required additional drive parts are many, production cost is high;Tyred container door type crane cart drive axle or driven bridge are rigid attachment with vehicle frame, roller tire self-deformation realizes vibration damping, if during crane running Uneven road, in same vehicle bridge, tire force situation difference in two ends is bigger, roller tire self-deformation cannot realize vibration damping and discharge a part of external force, will have a strong impact on the service life of vehicle bridge;Because lifting mechanism is the traditional fabricated structures of two sets, and under ensureing lifting capacity and lifting velocity situation, its power of motor needs relatively big, and namely the electric components model such as converter selected by electrical control, resistor is also all relatively big, causes that complete machine is relatively costly;The added assembly pulley that must arrange of container spreader, and hoist cable must also be provided with;Because of the fabricated structure that lifting mechanism is traditional, and must being provided with the engine house possessing rainproof heat insulating function above trolley frame, must also be provided with the hanging apparatus meeting the maintenance of this mechanism, cause that dolly assembly weight increases in engine house, cost of manufacture is high;Because of trolley frame be traditional bridge crane structure be arranged over engine house and be following in Design of Steel Structural Element Sections increase, make complete machine front face area increase, affect complete machine stability.The structure that container spreader is added simultaneously also will increase.For meeting hoist design specification requirement, above feature all can make the sectional dimension of the steel construction pieces such as crane girder, supporting leg, trolley frame strengthen, complete machine weight increases, and model increases, complete machine production cost raises for big wheeling mechanism motor, reductor etc., and the market competitiveness is substantially reduced.
Summary of the invention
It is an object of the invention to provide the tyred container door type crane of a kind of simple in construction, lightweight, low cost of manufacture.
This tyred container door type crane disclosed by the invention, including the traveling mechanism of the larger traveller being sequentially connected with from the bottom up, supporting leg, girder and dolly.Traveling mechanism of the larger traveller mainly includes driving vehicle bridge and driven vehicle bridge, and dolly mainly includes trolley frame, wheeling mechanism and lifting mechanism, and trolley frame is connected to lifting mechanism, and the lower end of lifting mechanism is connected to sling upper rack, and the lower end of sling upper rack is connected to suspender.Described trolley frame is made up of U-shaped girder, end carriage and crossbeam, two butt beams are connected to the two ends of two single u-shaped girders, two crossbeams are connected between two girders about the length direction symmetry of U-shaped girder, the outside of U-shaped girder two minor face is connected with end carriage and the either flush of end carriage, and its base is sunken to below end carriage;Described lifting mechanism includes hydraulic power unit and multistage hydraulic cylinder, and hydraulic power unit is installed on the top of trolley frame, and multistage hydraulic cylinder is installed on the lower section of crossbeam, and the hydraulic valve of hydraulic power unit controls the synchronization telescope action of multistage hydraulic cylinder;Described driving vehicle bridge includes power transmission shaft and is connected to sprocket wheel and the sprocket wheel flange of propeller shaft length direction middle position, sprocket wheel flange and sprocket wheel connect as one, sprocket wheel is by sprocket wheel flange and is installed on the chain on sprocket wheel and is connected with the driving mechanism of crane to drive complete machine to run, the lateral symmetry of power transmission shaft upper sprocket wheel is connected to bearing and bearing block, bearing block is connected to support complete machine with the driving vehicle frame of crane, the two ends of power transmission shaft are symmetrically connected with rim shoulder, rim shoulder is connected with the wheel rim of wheel the power of driving mechanism to pass to wheel to realize complete machine operation.
Described multistage hydraulic cylinder has four, they two ends being respectively arranged in described crossbeam in rectangular layout, ball-type articulated joint is passed through hinged between their cylinder barrel upper end and described crossbeam, during to eliminate crane big trolley travelling linkage work, the impact on oil cylinder of rocking of suspender or goods affects, its piston-rod lower end is hinged by bearing pin and described sling upper rack, so that sling upper rack simple in construction is lightweight.When simultaneously aforementioned hinge connected mode can make crane work relative to flexible steel wire rope, suspender or goods aloft rock and little much make the container spreader under sling upper rack or container para-position convenient, and efficiency height is completely suitable for automatic cabinet storage yard operation.
Each corner that described crossbeam is connected with U-shaped girder is mounted on maintenance maintenance cage.
Described sprocket wheel flange is disc flange, and its external diameter, less than the external diameter of described sprocket wheel, is bolted to the axial side of sprocket wheel, and its bottom surface is embedded in the seam of described sprocket wheel with location.
Described bearing is taper roll bearing;Described bearing block is tubular structure, and its inner is connected to end cap, outer end is connected to protecting cover, and the two ends of its endoporus are symmetrically connected with described taper roll bearing, and the hole wall of endoporus has the step surface for making taper roll bearing axially position;Oil sealing is installed between end cap and the taper roll bearing of respective end.
The diameter of axle of the corresponding described sprocket wheel flange installed position of described power transmission shaft is maximum, the two ends of this position diminish successively by boring the section transition diameter of axle, the lining of tubulose it is connected between the taper roll bearing of cone section and described bearing block the inner, the inner of lining is the endoporus mated with power transmission shaft upper cone section tapering, and the outer end described end cap of traverse of lining and the inner ring end contact of oil sealing and taper roll bearing are so that it positions;On power transmission shaft, in corresponding described bearing block, the taper roll bearing outer end of outer end is threaded connection the fastening assembly making this taper roll bearing axially position.It is little compared with big sprocket wheel flange position concentrated stress with stress that the said structure of power transmission shaft makes crane operationally be positioned at the maximum bearing block position of stress, thus extending the physical life of transmission shafts.Two pieces taper roll bearing is symmetrically arranged on the two ends of inner hole of bearing seat, because of Uneven road during to ensure that crane runs, complete machine exist certain tilt time remain to reliable and stable operation.
The upper and lower side of described bearing block outer wall is respectively connected with one block of rectangular flange plate, and the rectangular flange plate upper end of upside is connected to the leaf spring suspension arrangement being made up of leaf spring, pressing plate buffer stopper, connecting rod and bearing pin.Leaf spring is positioned on rectangular flange plate, and pressing plate buffer stopper is positioned at the upper end of leaf spring, and the lower end of two bearing pins is connected to the side of bearing block, and the upper end of bearing pin inclined upward outward is connected on driving vehicle frame.Being respectively arranged with a connecting hole corresponding to position on four angles of upper and lower side rectangular flange plate, have the U-shaped clip traverse of fixing leaf spring in connecting hole, the opening of U-shaped clip has screw thread and corresponding securing member.When crane this suspension arrangement when uneven road surface travels is effectively reduced crane Uneven road impact to vehicle bridge in running, extend the vehicle bridge life-span.
Described rim shoulder is made up of sleeve pipe, flanged plate and triangle gusset, telescopic joint on described power transmission shaft, and flanged plate vertically connects the inclined outer end being positioned at sleeve pipe, some triangle link of boards between sleeve pipe and flanged plate along sleeve pipe and flanged plate circumferentially;Connected by key between sleeve pipe and described power transmission shaft;Flanged plate is circular, and the outer rim outside it has the locating surface of indent, is connected fastening by bolt assembly between locating surface and the wheel rim of described wheel.Described power transmission shaft stretches out the outer face of described sleeve pipe, and its end is threaded connection the fastening assembly making described sleeve pipe position.The said structure of rim shoulder makes the center of effort position of its center of effort's position distance between bearing seat relatively near, so that the moment of flexure of power transmission shaft diminishes, intensity improves.The setting of triangle gusset is to ensure integral rigidity and the stability in the large of flanged plate and sleeve pipe.
The lifting mechanism of the present invention is made up of hydraulic power unit and four multistage hydraulic cylinders, is controlled the synchronization telescope of each hydraulic jack by the hydraulic valve of hydraulic power unit, and is implemented in combination with the Multi Loading and Unloading Functions of container with suspender.Without parts such as shaft coupling, floating axle, brake, reductor, reel group, assembly pulley, steel wire rope, engine house, hanger twist rotation mechanisms above trolley frame.Without the parts such as assembly pulley, cable storage frame in sling upper rack.And electrical control controls a series of electrical control components and parts such as converter, resistor, hoist cable also without lifting mechanism motor, enormously simplify structure, thus alleviating dolly weight accordingly, reducing cost, save the energy, also have more market competition advantage.
The position that arranges of the sinkage type structure of trolley frame of the present invention and maintenance maintenance cage makes dolly, complete machine height, weight greatly reduce, and the stability of complete machine is also better.
The driving vehicle bridge of the present invention by being installed on sprocket wheel on power transmission shaft upper sprocket wheel flange, chain is connected with the driving mechanism of complete machine and runs offer power to complete machine, it is connected with the driving vehicle frame of complete machine supports complete machine by being connected to bearing block on power transmission shaft, be connected with the wheel rim of wheel by being connected to rim shoulder on power transmission shaft the power of driving mechanism is passed to wheel realize complete machine and run.Eliminate the axle housing of prior art, bridge bag labyrinth, thus overcoming the associated disadvantages because axle housing, bridge pack arrangement bring, have simple and compact for structure, dependable performance, lightweight, process advantage that is easy to maintenance and that reduce manufacturing cost.
Accompanying drawing explanation
Fig. 1 is the main TV structure schematic diagram (not drawing operation, inspection platform) of one embodiment of the invention.
Fig. 2 is the left view schematic diagram of Fig. 1.
Fig. 3 is the structure enlarged diagram of trolley frame.
Fig. 4 is the schematic top plan view of Fig. 3.
Fig. 5 is the structural representation driving vehicle bridge.
Fig. 6 is the A-A schematic diagram in Fig. 5.
Detailed description of the invention
As Fig. 1 charts shown in 6, this tyred container door type crane disclosed by the invention, including driving vehicle bridge 1 and driven vehicle bridge 2, supporting leg 3, girder 4, trolley frame 5, wheeling mechanism 6, hydraulic power unit 7, multistage hydraulic cylinder 8, sling upper rack 9, suspender 10, maintenance cage A, driver's cabin B.Vehicle bridge 1 and driven vehicle bridge 2 is driven to form the critical piece of traveling mechanism of the larger traveller.Trolley frame 5 and wheeling mechanism 6 and the lifting mechanism being made up of hydraulic power unit 7 and four multistage hydraulic cylinders 8, three forms the critical piece of dolly.Supporting leg 2 has four, is connected to sill F with between two supporting leg 2 lower ends transverse directions of one end, and girder 2 is connected between two longitudinal supporting legs 2.The two ends of sill F are connected with driving vehicle frame C, drive vehicle frame C and are connected with driving vehicle bridge 1 and driven vehicle bridge 2 respectively.
Trolley frame 5 is made up of U-shaped girder 51, end carriage 52 and crossbeam 53, two butt beams 52 are connected to the two ends of two single u-shaped girders 51, two crossbeams 53 are connected between two single u-shaped girders 51 about the length direction symmetry of U-shaped girder 51, the outside of U-shaped 51 liang of minor faces of girder is connected with end carriage 52 and the either flush of end carriage 52, and its base is sunken to below end carriage 52.Hydraulic power unit 7 is installed on the top of trolley frame 5, and multistage hydraulic cylinder 8 is installed on the lower section of crossbeam 53, and the hydraulic valve of hydraulic power unit 7 controls the synchronization telescope action of multistage hydraulic cylinder 8.Multistage hydraulic cylinder 8 has four, they two ends being respectively arranged in crossbeam 52 in rectangular layout, ball-type articulated joint is passed through hinged between their cylinder barrel upper end and crossbeam 52, during to eliminate crane big trolley travelling linkage work, the impact on multistage hydraulic cylinder 8 of rocking of suspender or goods affects, its piston-rod lower end is hinged by bearing pin and sling upper rack 9, so that sling upper rack 9 simple in construction is lightweight.When simultaneously aforementioned hinge connected mode can make crane work relative to flexible steel wire rope suspender or goods aloft rock little a lot, make the container spreader under sling upper rack 9 or container para-position convenient, efficiency is high, is completely suitable for automatic cabinet storage yard operation.Each corner that crossbeam 53 is connected with U-shaped girder 51 is respectively connected with maintenance maintenance cage A.Driver's cabin B is connected to the downside of the U-shaped girder 51 of trolley frame.
Vehicle bridge 1 is driven to include power transmission shaft 11 and be connected to the sprocket wheel flange 12 of power transmission shaft 11 length direction middle position, sprocket wheel 13 is connected to drive complete machine to run with the driving mechanism D of crane by being connected to the sprocket wheel flange 12 on power transmission shaft 11 and the chain 14 that is installed on sprocket wheel 13, the lateral symmetry of power transmission shaft 11 upper sprocket wheel 13 is connected to bearing 15 and bearing block 16, bearing block 16 is connected to support complete machine with the driving vehicle frame C of crane, the two ends of power transmission shaft 11 are symmetrically connected with rim shoulder 17, rim shoulder 17 be connected with the wheel rim of wheel E with the power by driving mechanism D pass to wheel E to realize complete machine run.
Sprocket wheel flange 12 is disc flange, and its external diameter, less than the external diameter of sprocket wheel 13, is bolted to the axial side of sprocket wheel 13, and its bottom surface is embedded in the seam of sprocket wheel 13 with location.Bearing 15 is taper roll bearing;Bearing block 16 is tubular structure, and its inner is connected to end cap 18, outer end is connected to protecting cover 19, and the two ends of its endoporus are symmetrically connected with taper roll bearing, and the hole wall of endoporus has the step surface for making taper roll bearing axially position;Oil sealing 110 is installed between end cap 18 and the taper roll bearing of respective end.The diameter of axle of power transmission shaft 11 respective sprockets flange 12 installed position is maximum, the two ends of this position diminish successively by boring the section transition diameter of axle, the lining 111 of tubulose it is connected between cone section and the taper roll bearing of bearing block 16 the inner, the inner of lining 111 is the endoporus mated with power transmission shaft 11 upper cone section tapering, and the outer end traverse end cap 18 of lining 111 and the inner ring end contact of oil sealing 110 and taper roll bearing are so that it positions;On power transmission shaft 11, in respective shaft bearing 16, the taper roll bearing outer end of outer end is threaded connection the fastening assembly making this taper roll bearing axially position.It is little compared with big sprocket wheel flange 12 position concentrated stress with stress that the said structure of power transmission shaft 11 makes crane operationally be positioned at the maximum bearing block position of stress, thus extending the service life of transmission shafts 11.Two pieces taper roll bearing is symmetrically arranged on the two ends of inner hole of bearing seat, because of Uneven road during to ensure that crane runs, complete machine exist certain tilt time remain to reliable and stable operation.
The upper and lower side of bearing block 16 outer wall is respectively connected with one block of rectangular flange plate 112, and rectangular flange plate 112 upper end of upside is connected to the leaf spring suspension arrangement being made up of leaf spring 113, pressing plate buffer stopper 114, connecting rod 115 and bearing pin 116.Leaf spring 113 is positioned on rectangular flange plate 112, and pressing plate buffer stopper 114 is positioned at the upper end of leaf spring 113, and the lower end of two bearing pins 116 is connected to the side of bearing block 16, and the upper end of bearing pin 116 inclined upward outward is connected on driving vehicle frame C.Being respectively arranged with a connecting hole corresponding to position on four angles of upper and lower side rectangular flange plate 112, have U-shaped clip 117 traverse of fixing leaf spring 113 in connecting hole, the opening of U-shaped clip 117 has screw thread and corresponding securing member.When crane this suspension arrangement when uneven road surface travels is effectively reduced crane Uneven road impact to vehicle bridge in running, extend the vehicle bridge life-span.The top of driven vehicle bridge 2 can also be configured this suspension arrangement with vibration-damping function, better to protect vehicle bridge.
Rim shoulder 17 is made up of sleeve pipe 171, flanged plate 172 and triangle gusset 173, sleeve pipe 171 is connected on 11 power transmission shafts, flanged plate 172 vertically connects the inclined outer end being positioned at set 171 pipes, and some triangle gussets 173 are connected between sleeve pipe 171 and flanged plate 172 along sleeve pipe 171 and flanged plate 172 circumferentially;Connected by key between sleeve pipe 171 and power transmission shaft 11;Flanged plate 172 is circular, and the outer rim outside it has the locating surface of indent, is connected fastening by bolt assembly between locating surface and the wheel rim of wheel E.Power transmission shaft 11 stretches out the outer face of sleeve pipe 171, and its end is threaded connection the fastening assembly making sleeve pipe 171 position.The said structure of rim shoulder 17 makes the center of effort position of its center of effort's position distance between bearing seat 16 relatively near, so that the moment of flexure of power transmission shaft 11 diminishes, intensity improves.The setting of triangle gusset 173 is to ensure integral rigidity and the stability in the large of flanged plate 172 and sleeve pipe 171.
The lifting mechanism of the present invention is made up of hydraulic power unit and four multistage hydraulic cylinders, is controlled the synchronization telescope of hydraulic jack by the hydraulic valve of hydraulic power unit, and is implemented in combination with the Multi Loading and Unloading Functions of container with suspender.Without parts such as shaft coupling, floating axle, brake, reductor, reel group, assembly pulley, steel wire rope, engine house, hanger twist rotation mechanisms above trolley frame.Without the parts such as assembly pulley, cable storage frame in sling upper rack.And electrical control controls a series of electrical control components and parts such as converter, resistor, hoist cable also without lifting mechanism motor, enormously simplify structure, thus alleviating dolly weight accordingly, reducing cost, save the energy, also have more market competition advantage.
The position that arranges of the sinkage type structure of trolley frame of the present invention and maintenance maintenance cage makes dolly assembly, complete machine height, weight greatly reduce, and the stability of complete machine is also better.
The driving vehicle bridge of the present invention by being installed on sprocket wheel on power transmission shaft upper sprocket wheel flange, chain is connected with the driving mechanism of complete machine and runs offer power to complete machine, it is connected with the driving vehicle frame of complete machine supports complete machine by being connected to bearing block on power transmission shaft, be connected with the wheel rim of wheel by being connected to rim shoulder on power transmission shaft the power of driving mechanism is passed to wheel realize complete machine and run.Eliminate the axle housing of prior art, bridge bag labyrinth, thus overcoming the associated disadvantages because axle housing, bridge pack arrangement bring, have simple and compact for structure, dependable performance, lightweight, process advantage that is easy to maintenance and that reduce manufacturing cost.