CN104085560A - Automatic castable batching system - Google Patents

Automatic castable batching system Download PDF

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Publication number
CN104085560A
CN104085560A CN201410306567.1A CN201410306567A CN104085560A CN 104085560 A CN104085560 A CN 104085560A CN 201410306567 A CN201410306567 A CN 201410306567A CN 104085560 A CN104085560 A CN 104085560A
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CN
China
Prior art keywords
powder
castable
mixer
frame
automatic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201410306567.1A
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Chinese (zh)
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CN104085560B (en
Inventor
范圣良
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHEJIANG RUITAI REFRACTORY TECHNOLOGY Co Ltd
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ZHEJIANG RUITAI REFRACTORY TECHNOLOGY Co Ltd
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Priority to CN201410306567.1A priority Critical patent/CN104085560B/en
Publication of CN104085560A publication Critical patent/CN104085560A/en
Application granted granted Critical
Publication of CN104085560B publication Critical patent/CN104085560B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention provides an automatic castable batching system. The automatic castable batching system comprises a rack, powder storage hoppers, feeders and powder weighing devices. Feeding devices which can move in a reciprocating mode in the arrangement direction of the powder storage hoppers are mounted above the powder storage hoppers and located on the rack. Each feeding device is provided with a lifting device for lifting powder to the position above the corresponding the powder storage hopper. A dust remover is mounted at a feed port of each powder storage hopper and located on the rack. Each dust remover is provided with an air pipe and an air flow control valve arranged on the air pipe. A conveying track is arranged below the powder weighing devices and located on the rack. Powder transfer trolleys are arranged on the conveying track. Each powder transfer trolley is provided with a powder barrel. Conveying belts are arranged on one side of the conveying track. The output ends of the conveying belts are provided with powder processing systems. The feeders, the powder weighing devices, the feeding devices and the air flow control valves are all electrically connected with a control system. By the adoption of the automatic castable batching system, automatic conveying and batching of castable powder can be achieved, and manpower is saved; dust generated in the whole process is little, so the automatic castable batching system is friendly to the environment.

Description

A kind of castable automatic batching system
Technical field
The present invention relates to a kind of castable automatic batching system.
Background technology
In prior art, also do not have a kind of equipment can realize the automatic blending of castable in fire brick castable batching field, when existing castable batching, be generally by manually various raw materials being delivered to mixer place, after weighing again well, pour mixer and liquid mix and blend formation castable into, not only inefficiency, also cause the significant wastage of manpower and materials, and site environment is severe, dust is more.
Summary of the invention
Technical matters to be solved by this invention is to provide a kind of castable automatic batching system, can realize automatic transportation and the batching of castable powder, saves manpower, and the dust producing in whole process is few, environmental protection.
For solving above-mentioned existing technical matters, the present invention adopts following scheme: a kind of castable automatic batching system, comprise frame, rack-mounted arranged in column some powder buckets, the top of described powder bucket has inlet point, bottom has the feeder for controlling discharging, discharge end at feeder in described frame is provided with powder weighing device, the pay-off that can move back and forth along the orientation of powder bucket is installed in described frame above powder bucket, described pay-off has the bont for powder being promoted to powder bucket top, inlet point place at powder bucket in described frame is provided with dust collector, described dust collector has airduct and is arranged on the volume control damper on airduct, in described frame, below powder weighing device, be provided with delivery track, on described delivery track, be provided with powder transfer car(buggy), on described powder transfer car(buggy), be provided with powder cylinder, one side of described delivery track is provided with load-transfer device, the mouth of described load-transfer device is provided with powder disposal system, described feeder, powder weighing device, pay-off and volume control damper are all electrically connected with control system.
As preferably, liquid dispensing system that described powder disposal system comprises mixer, be connected by pipeline with mixer, for the powder of stating load-transfer device being promoted to the charging hoister at the feeder hopper place of mixer, the mouth of described mixer is provided with sub-packaging system, the mouth of described sub-packaging system is provided with package system, and described mixer, liquid dispensing system, charging hoister, sub-packaging system and package system are all electrically connected with control system and are worked by control system control.
As preferably, described liquid dispensing system is connected with liquid storage system by pipeline.
As preferably, the feeder hopper place of described mixer is provided with dust collector.
As preferably, described powder bucket is two row that are arranged side by side and arranges, the shared delivery port of powder weighing device of the powder weighing device of 4 powder buckets in every row and 4 powder buckets of other row, and all delivery ports form a line and are equally spaced.
Beneficial effect:
A kind of castable automatic batching system that the present invention adopts technique scheme to provide, can realize automatic transportation and the batching of castable powder, saves manpower, and the dust producing in whole process is few, environmental protection.
Brief description of the drawings
Fig. 1 is front view of the present invention (in figure, control system is not shown);
Fig. 2 be in Fig. 1 A-A to view;
Fig. 3 be in Fig. 1 B-B to cutaway view;
Fig. 4 be in Fig. 3 C-C to cutaway view.
Detailed description of the invention
Be a kind of embodiment of a kind of castable automatic batching system of the present invention as shown in Figures 1 to 4, it comprises frame 1, is arranged on some powder buckets 2 that one-tenth two row in frame 1 are arranged, the top of powder bucket 2 has inlet point, bottom has the feeder 21 for controlling discharging, in frame 1, is provided with powder weighing device 22 at the discharge end of feeder 21; The pay-off 3 that can move back and forth along the orientation of powder bucket 2 is installed in frame above powder bucket 2, pay-off 3 can coordinate by Timing Belt, gear etc. with frame, drive pay-off 3 transmissions by toothed belt transmission or gear transmission, pay-off 3 has the bont for powder being promoted to powder bucket 2 tops, and bont can adopt existing windlass type mechanism; Inlet point place at powder bucket 2 in frame 1 is provided with dust collector, dust collector has airduct 41, airduct 41 is that one, its bearing of trend are identical with the arragement direction of the row of powder bucket 2, airduct 41 all has an air port and a volume control damper 42 at the each powder bucket of correspondence 2 places, in airduct 41, be provided with dust-filtering net, airduct 41 is connected with air extractor; In frame 1, below the delivery port 221 of powder weighing device 22, be provided with delivery track 5, on delivery track 5, be provided with powder transfer car(buggy) 6, on powder transfer car(buggy) 6, be provided with powder cylinder 7, one side of delivery track 5 is provided with load-transfer device 8, the mouth of load-transfer device 8 is provided with powder disposal system, and feeder 21, powder weighing device 22, pay-off 3 and volume control damper 42 are all electrically connected with control system.In frame 1, be provided with and inspect platform 11 in a side of powder bucket 2 columns, for to 2 procuratorial work of powder bucket and maintenance, a side of frame 1 is also provided with ladder 12 and inspects platform for climbing up.
Powder disposal system comprises mixer 92, the liquid dispensing system 93 being connected by pipeline with mixer 92, for the powder of stating load-transfer device 8 being promoted to the charging hoister 91 at feeder hopper 921 places of mixer 92, liquid dispensing system 93 is for being distributed to mixer by liquid by certain amount, mixer 92 is for mixing stirring formation pouring material by powder and liquid, the mouth of mixer 92 is provided with sub-packaging system 94, sub-packaging system 94 is for being divided in each packaging bag by the castable mixing in mixer 92, the mouth of sub-packaging system 94 is provided with package system 95, package system 95 is for installing the packaging bag package of castable, wherein, mixer 92, liquid dispensing system 93, charging hoister 91, sub-packaging system 94 and package system 95 are prior art, do not repeat at this.Mixer 92, liquid dispensing system 93, charging hoister 91, sub-packaging system 94 and package system 95 are all electrically connected with control system and are worked by control system control.Liquid dispensing system 93 is connected with liquid storage system 96 by pipeline.Feeder hopper 921 places of mixer 92 are also provided with dust collector.Powder bucket 2 is two row that are arranged side by side and arranges, and the powder weighing device 22 of the powder weighing device 22 of 4 powder buckets 2 in every row and 4 powder buckets 2 of other row shares a delivery port 221 and all delivery ports form a line and are equally spaced.
The present embodiment is by promoting, carry and pour into different powder buckets by different raw materials through pay-off, then through feeder control discharging, powder weighing device control ratio, each raw material is pressed to constant weight to be exported through the transhipment of powder transfer car(buggy), tape transport from delivery port, promote, pour in mixer through charging hoister again, passing through liquid dispensing system to the automatic dispense liquid solvent of mixer, last powder and liquid mix and blend form castable through sub-packaging system packing, package system subpackage output finished product, and degree of automation is high.

Claims (5)

1. a castable automatic batching system, be characterised in that: comprise frame (1), be arranged on the arranged in column some powder buckets (2) in frame (1), the top of described powder bucket (2) has inlet point, bottom has the feeder (21) for controlling discharging, described frame (1) is upper is provided with powder weighing device (22) at the discharge end of feeder (21), the pay-off (3) that can move back and forth along the orientation of powder bucket (2) is installed in the top of powder bucket (2) in described frame, described pay-off (3) has the bont for powder being promoted to powder bucket (2) top, described frame (1) is upper is provided with dust collector at the inlet point place of powder bucket (2), described dust collector has airduct (41) and is arranged on the volume control damper (42) on airduct (41), described frame (1) is upper is provided with delivery track (5) in the below of the delivery port (221) of powder weighing device (22), on described delivery track (5), be provided with powder transfer car(buggy) (6), on described powder transfer car(buggy) (6), be provided with powder cylinder (7), one side of described delivery track (5) is provided with load-transfer device (8), the mouth of described load-transfer device (8) is provided with powder disposal system, described feeder (21), powder weighing device (22), pay-off (3) and volume control damper (42) are all electrically connected with control system.
2. a kind of castable automatic batching system according to claim 1, it is characterized in that: described powder disposal system comprises mixer (92), the liquid dispensing system (93) being connected by pipeline with mixer (92), the charging hoister (91) of locating for the powder of stating load-transfer device (8) being promoted to the feeder hopper (921) of mixer (92), the mouth of described mixer (92) is provided with sub-packaging system (94), the mouth of described sub-packaging system (94) is provided with package system (95), described mixer (92), liquid dispensing system (93), charging hoister (91), sub-packaging system (94) and package system (95) are all electrically connected with control system and are worked by control system control.
3. a kind of castable automatic batching system according to claim 2, is characterized in that: described liquid dispensing system (93) is connected with liquid storage system (96) by pipeline.
4. a kind of castable automatic batching system according to claim 2, is characterized in that: the feeder hopper (921) of described mixer (92) locates to be provided with dust collector.
5. according to the arbitrary described a kind of castable automatic batching system of claim 1 to 4, it is characterized in that: described powder bucket (2) is two row that are arranged side by side and arranges, the powder weighing device (22) of 4 the powder buckets (2) in every row forms a line and is equally spaced with the shared delivery port (221) of powder weighing device (22) of 4 powder buckets (2) of other row and all delivery ports.
CN201410306567.1A 2014-06-30 2014-06-30 A kind of castable automatic batching system Expired - Fee Related CN104085560B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410306567.1A CN104085560B (en) 2014-06-30 2014-06-30 A kind of castable automatic batching system

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Application Number Priority Date Filing Date Title
CN201410306567.1A CN104085560B (en) 2014-06-30 2014-06-30 A kind of castable automatic batching system

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CN104085560A true CN104085560A (en) 2014-10-08
CN104085560B CN104085560B (en) 2016-04-20

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105035380A (en) * 2015-06-17 2015-11-11 芜湖万向新元环保科技有限公司 Full-automatic material mixing assembly
CN105403295A (en) * 2015-11-22 2016-03-16 贺锦辉 Powder automatic weighing machine
CN105614708A (en) * 2016-02-18 2016-06-01 谢东平 Bean production device and method
CN106865257A (en) * 2017-04-30 2017-06-20 枣庄市三维技术有限公司 Automatic blending production line
CN108431307A (en) * 2016-01-05 2018-08-21 信越半导体株式会社 Recharge pipe accumulator

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CN202237938U (en) * 2011-08-09 2012-05-30 平顶山市开元特种石墨有限公司 Automatic conveying and batching system
CN102514091A (en) * 2011-12-08 2012-06-27 山西高科耐火材料股份有限公司 Closed automatic production device for refractory castable
CN202295498U (en) * 2011-10-19 2012-07-04 江苏永钢集团有限公司 Batching device
CN202448240U (en) * 2012-02-20 2012-09-26 葛洲坝集团第五工程有限公司 Movable receiving device for mixing plant
CN203198085U (en) * 2013-04-07 2013-09-18 领亿新材料(福建)科技有限公司 Full-automatic energy-saving polyethylene wood-plastic mixing system
CN203427194U (en) * 2013-08-23 2014-02-12 郑州新光色耐火材料有限公司 Material compounding, mixing and conveying system
CN203507931U (en) * 2013-09-14 2014-04-02 寅升耐火材料(郑州)有限公司 Automatic refractory material blending system
CN203636996U (en) * 2013-12-15 2014-06-11 澧县金辉石膏制品有限责任公司 Ingredient production system of calcium silicate sandwich thermal insulation wallboard belt conveyor
CN203902896U (en) * 2014-06-30 2014-10-29 浙江瑞泰耐火材料科技有限公司 Automatic castable batching system

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202237938U (en) * 2011-08-09 2012-05-30 平顶山市开元特种石墨有限公司 Automatic conveying and batching system
CN202295498U (en) * 2011-10-19 2012-07-04 江苏永钢集团有限公司 Batching device
CN102514091A (en) * 2011-12-08 2012-06-27 山西高科耐火材料股份有限公司 Closed automatic production device for refractory castable
CN202448240U (en) * 2012-02-20 2012-09-26 葛洲坝集团第五工程有限公司 Movable receiving device for mixing plant
CN203198085U (en) * 2013-04-07 2013-09-18 领亿新材料(福建)科技有限公司 Full-automatic energy-saving polyethylene wood-plastic mixing system
CN203427194U (en) * 2013-08-23 2014-02-12 郑州新光色耐火材料有限公司 Material compounding, mixing and conveying system
CN203507931U (en) * 2013-09-14 2014-04-02 寅升耐火材料(郑州)有限公司 Automatic refractory material blending system
CN203636996U (en) * 2013-12-15 2014-06-11 澧县金辉石膏制品有限责任公司 Ingredient production system of calcium silicate sandwich thermal insulation wallboard belt conveyor
CN203902896U (en) * 2014-06-30 2014-10-29 浙江瑞泰耐火材料科技有限公司 Automatic castable batching system

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105035380A (en) * 2015-06-17 2015-11-11 芜湖万向新元环保科技有限公司 Full-automatic material mixing assembly
CN105403295A (en) * 2015-11-22 2016-03-16 贺锦辉 Powder automatic weighing machine
CN108431307A (en) * 2016-01-05 2018-08-21 信越半导体株式会社 Recharge pipe accumulator
CN108431307B (en) * 2016-01-05 2020-11-03 信越半导体株式会社 Refill tube stocker
CN105614708A (en) * 2016-02-18 2016-06-01 谢东平 Bean production device and method
CN106865257A (en) * 2017-04-30 2017-06-20 枣庄市三维技术有限公司 Automatic blending production line

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