CN104921276A - Technology of premixed pig feed and horizontal production technology device - Google Patents
Technology of premixed pig feed and horizontal production technology device Download PDFInfo
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- CN104921276A CN104921276A CN201510324839.5A CN201510324839A CN104921276A CN 104921276 A CN104921276 A CN 104921276A CN 201510324839 A CN201510324839 A CN 201510324839A CN 104921276 A CN104921276 A CN 104921276A
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Abstract
At present, in order to quickly fatten pigs and prevent the pigs from falling ill, toxic hazardous substances, such as antibiotic, are generally added in the process of feeding the pigs, so that the quality of pork is seriously influenced, and besides, the health and the safety of human beings are also threatened. For this reason, the project develops a premixed pig feed. The feed improves the resistance and the immunity of the pigs by using plant extracts and earthworm extracts, so that the appetite of the pigs can be improved, and the pigs are promoted to fatten. Besides, the premixed pig feed adopts vertical type charging and a vertical type paddle mixer for production, so that the premixed pig feed has high requirements for the height of a space. The technology is not suitable for conventional production workshops, and the application of the technology is greatly restricted. Therefore, the invention researches and develops a horizontal production technology and device for the premixed pig feed according to the developed premixed pig feed. Compared with a vertical type technology, the technology disclosed by the invention is small in space usage, the technology is low in the requirements for the height of the space, the height of the space can be controlled within 5 meters, the production requirements for the conventional factory buildings can be met, and therefore, the production technology disclosed by the invention has the characteristics of being replicable and being capable of popularization.
Description
Technical field
The invention belongs to premixed pig feed production technical field, be specifically related to a kind of horizontal premixed pig feed technology and production technology thereof and device.
Background technology
Premixing feedstuff is by one or more microcomponents (comprising the additives such as various trace quantity mineral substance element, various vitamin, synthesizing amino acid, some drugs) and diluent or carrier proportioning on request, the osculant compound feed products made after Homogeneous phase mixing.Premix is that the core group of perfect compound feed becomes component.But the current vertical charging device cooperation vertical mixer that adopts in production premixing feedstuff process is produced more.It is low, simple to operate that this process unit has equipment cost, the feature mixed.But its shortcoming is also very outstanding, be mainly manifested in the requirement for height in space strict, the problems such as the energy consumption that plant maintenance difficulty, raw material promote is high.In addition, in the process of feeding due to the immunity of pig and resistance improvement result poor, cause the poisonous and harmful substance such as antibiotic to use, by serious threat health of human body after this pork edible.
For these problems, this invention exploits a kind of premixed pig feed and devise production technology and device, this feed adopts metallic salt trace element, multicomponent complex, plant extracts, earth-worm extractive as raw material, useful traditional Chinese medicinal components and wheat bran to be raw material, through being mixed.In order to the industrialization realizing this feed is produced, have developed technique of producing mixed feed and device.Adopt the major ingredient storehouse of automatic charging of integration, auxiliary material storehouse and Weighing system, by the small rail car of bottom by mass transport to flat mixer, discharging after rapid mixing.This technology adopts boolean Ma Jinshi shaft in mixed process, and this shaft has the feature of circulation mixing, namely under the effect of shaft, outside material travels forward and inner side material moves in reverse direction, achieve the circulation mixing in closed system, its mixing efficiency is high, good evenness.Horizontal production process technology of the present invention and device are compared with traditional vertical mixing apparatus, and not only equipment cost is low, and has saving spatial altitude, and adaptive capacity is wide; Plant maintenance is simple, without the need to climbing high tower without personnel's safety problem; Raw material, without the need to promoting, reduces energy consumption; Full-automatic unmanned control on duty, the feature such as simple to operate.In addition, the application of this technology effectively can improve the space availability ratio of office workshop, saves enterprise operation cost.
Summary of the invention
The object of this technology is for above-mentioned existing problems, a kind of premixed pig feed production technology and production technology and device are provided, the method is by adopting non-shaft conveyor to be 5 feed bin automatic chargings, to each feed bin automatic Weighing under closed system, by the negative pressure device of bottom by mass transport to boolean Ma Jinshi mixer, discharging after rapid mixing pack of packing, have that the time is short, efficiency is high, simple to operate, mechanization degree is high, be easy to safeguard, not by features such as spatial altitude restrictions.
Technical scheme of the present invention:
A kind of horizontal premixed pig feed technology, step is as follows:
1) by raw material (metallic salt trace element, multicomponent complex, plant extracts, useful traditional Chinese medicinal components, earth-worm extractive as raw material and wheat bran), wherein wheat bran is major ingredient, is crushed to not higher than 1mm particle diameter respectively, is stored in respectively in raw material cabin;
2) wheat bran through Shaftless screw conveyor automatic transport to major ingredient storehouse;
3) through measuring accuracy be the electronic weighing system of 0.1kg, under automatic controlling system, according to mixed proportion metallic salt trace element, multicomponent complex, plant extracts, earth-worm extractive as raw material, useful traditional Chinese medicinal components, its proportion of composing is 1:(1-2): (1-2): (0.1-0.5): (4-5) weighs to 5 kinds of raw materials respectively;
4) raw material is delivered to spiral ribbon mixer from batch bin by negative pressure system after weighing by raw material, and mixer rotating speed is 30-75rpm, and mixing time is 30-60s;
4), after stirring and terminating, mixer works on and to be discharged continuously by mixed material and quantitatively to pack packaging;
5) material weighing time of delivery is 2-4 minute, and the time of being uniformly mixed is no more than 1 minute, and the packaging time is 1 minute.
A kind of horizontal premixed pig feed process units, this device is made up of shaftless screw conveying device, storing Weighing system, negative-pressure conveying system, boolean Ma Jinshi stirring mixer, closed discharging bin and packing packing device.Raw material after crushed enters respectively by the charging aperture 1 of five groups of Shaftless screw conveyors 2, is delivered to discharging opening 3 enters feed bin import 4 through Shaftless screw conveyor 2, and is stored in feed bin 5; Under the metering of automatic weighing system 6, control the input quantity of raw material to reach the quantity of necessary requirement; Under automatic control, raw material enters batch bin 7 under automatic control system effect, batch bin outlet more than 8 negative pressure conveyers 9 are connected, after all weighings complete, through negative pressure conveyer 9, material is entered the closed charging aperture 12 of boolean Ma Jinshi mixer 13 through negative pressure line by mass transport mouth 10; Open boolean Ma Jinshi shaft and after 14, rapid stirring 0.5-1 minutes, open compound outlet 15; Compound outlet 15 is connected with discharge bin 16; Discharge bin then controls to be connected with airtight package device 20 by measuring control valve 18; Carry out quantitative package according to specification by measuring control valve 18 pairs of packaging bags 17, after through transmission belt 19, packaged material is exported.
Boolean Ma Jinshi agitating device 22 is made up of three paddle arm, in 60 ° between every two adjacent paddle arm, 2 blades each paddle arm are equipped with, and outside blade angle is 130 °, inner side blade angle is 50 °, this device effectively can realize material and move along transmission of rotation direction under outside blade drives, and inner side blade can make material move in opposite directions, realize material quick, fully mix.
Accompanying drawing explanation
Accompanying drawing 1 production technology device flow chart
Accompanying drawing 2 boolean Ma Jinshi paddle side view
Accompanying drawing 3 raw material cabin top view
1 feeding port 2 Shaftless screw conveyor 3 feedstock transportation passage 4 feed bin import 5 feed bin 6 automatic weighing system 7 batch bin 8 batch bin exports 9 negative pressure conveyer 10 mass transport mouth 11 negative pressure line 12 mixer charging aperture 13 mixer 14 boolean Ma Jinshi shaft 15 compounds and exports 16 discharge bin 17 packaging bag 18 measuring control valve 19 feed belt 20 airtight package device 21 boolean Ma Jinshi stirring vanes.
Detailed description of the invention
Embodiment:
A kind of premixed pig feed technology and production technology, step is as follows:
1) raw material (metallic salt trace element, multicomponent complex, plant extracts, earth-worm extractive as raw material, useful traditional Chinese medicinal components and wheat bran) is crushed to respectively not higher than 1mm particle diameter, is stored in raw material storage tank;
Wherein: described metallic salt trace element is CaCl2:CoSO4:KI:SeCl2=1000:1:1:1, and gross mass is no more than 0.1kg/kg;
Described multicomponent complex is B family vitamin, vitamin A, folic acid, vitamin D, nicotinic acid=6:3:0.04:0.1:2, and gross mass is no more than 0.2kg/kg
Described plant extracts is carrotene, anthocyanidin, hippuric acid, catechin (Catechin), vaccine element, anthocyanidin, and its ratio is 5:0.1:0.03:0.04:0.01:2, and gross mass is no more than 0.1 kg/kg;
Described useful traditional Chinese medicinal components is henbane seed: stir-baked SEMEN ZIZIPHI SPINOSAE=1:100, and gross mass is no more than 0.1kg/kg;
Described earth-worm extractive as raw material is superoxide dismutase: Lumbrokinase is 3:2, and gross mass is no more than 0.005kg/kg;
All the other are wheat bran;
2) wheat bran is mixed with each raw material respectively, maintenance mixture density is 0.7g/cm3, be the electronic weighing system of 0.1kg through measuring accuracy, under automatic controlling system, according to mixed proportion 1:(1-2): (1-2): (0.1-0.5): (4-5) weighs to 5 kinds of raw materials respectively, insufficient section uses wheat bran polishing;
3) raw material weigh after by negative-pressure conveying system by feedstock transportation to boolean Ma Jinshi stirring mixer, mixer rotating speed is 30-75rpm, and mixing time is 30-60s;
4), after stirring and terminating, mixer works on and to be discharged continuously by mixed material and quantitatively to pack packaging;
5) material weighing time of delivery is 2-4 minute, and the time of being uniformly mixed is no more than 1 minute, and the packaging time is 1 minute.
A kind of horizontal premixed pig feed process units, this device is made up of shaftless screw conveying device, storing Weighing system, negative-pressure conveying system, boolean Ma Jinshi stirring mixer, closed discharging bin and packing packing device.Raw material after crushed enters respectively by the charging aperture 1 of five groups of Shaftless screw conveyors 2, is delivered to discharging opening 3 enters feed bin import 4 through Shaftless screw conveyor 2, and is stored in feed bin 5; Under the metering of automatic weighing system 6, control the input quantity of raw material to reach the quantity of necessary requirement; Under automatic control, raw material enters batch bin 7 under automatic control system effect, batch bin outlet more than 8 negative pressure conveyers 9 are connected, after all weighings complete, through negative pressure conveyer 9, material is entered the closed charging aperture 12 of boolean Ma Jinshi mixer 13 through negative pressure line by mass transport mouth 10; Open boolean Ma Jinshi shaft and after 14, rapid stirring 0.5-1 minutes, open compound outlet 15; Compound outlet 15 is connected with discharge bin 16; Discharge bin then controls to be connected with airtight package device 20 by measuring control valve 18; Carry out quantitative package according to specification by measuring control valve 18 pairs of packaging bags 17, after through transmission belt 19, packaged material is exported.This device full-automatic operation, every batch materials time of staying is in a device no more than 6 minutes, and mixed-precision is higher than 98%.
Claims (3)
1. a premixed pig feed technology, it is characterized in that: use metallic salt trace element, multicomponent complex, plant extracts, earth-worm extractive as raw material, useful traditional Chinese medicinal components, its proportion of composing is 1:(1-2): (1-2): (0.1-0.5): (4-5), wheat bran is major ingredient, definite quality is complemented to wheat bran, effectively can improve resistance and the immunity of pig, improve the appetite of pig, promote that pig is fattened.
2. horizontal premixed pig feed production system and a device, is characterized in that: adopt integral type storing Weighing system, be delivered to boolean Ma Jinshi shaft mixer mix by negative-pressure pneumatic, carries out pack packaging after mixing terminates by quantitative baling press.
3. the horizontal premixed pig feed process units of one according to claim 2, it is characterized in that: mixer adopts boolean Ma Jinshi agitating device, realize the multidirectional circulation disturbance of material in cabin, namely under the effect of shaft, outside material travels forward and inner side material moves in reverse direction, improve the mixing of materials uniformity, the time of being uniformly mixed is no more than 1 minute, and mixture homogeneity is higher than 98%.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510324839.5A CN104921276A (en) | 2015-06-15 | 2015-06-15 | Technology of premixed pig feed and horizontal production technology device |
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| CN201510324839.5A CN104921276A (en) | 2015-06-15 | 2015-06-15 | Technology of premixed pig feed and horizontal production technology device |
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| CN104921276A true CN104921276A (en) | 2015-09-23 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105394795A (en) * | 2015-11-13 | 2016-03-16 | 太仓井林机械科技有限公司 | Automatic forage stirring device |
| CN106834108A (en) * | 2017-03-16 | 2017-06-13 | 南开大学 | A kind of anaerobic ferment devices and its application |
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| DE1432998B2 (en) * | 1964-04-24 | 1975-05-07 | Wilhelm Loedige | Device for completely emptying a mixing container or the like |
| GB1400257A (en) * | 1972-06-21 | 1975-07-16 | Nagema Veb K | Mixing and kneading apparatus more particularly for chocolate mass |
| CN203229466U (en) * | 2013-04-19 | 2013-10-09 | 南开大学 | Novel aerobic composting reactor |
| CN203725064U (en) * | 2014-03-20 | 2014-07-23 | 梨树县梨树镇久顺机械厂 | Horizontal type feed stirring machine |
| CN104322934A (en) * | 2014-10-08 | 2015-02-04 | 南开大学 | Green pollution-free pig feed additive and preparation method thereof |
| CN104351496A (en) * | 2014-09-30 | 2015-02-18 | 颍上县润海畜禽养殖有限公司 | Feed for quickly fattening pigs |
| CN204320223U (en) * | 2014-12-16 | 2015-05-13 | 河北高富氮化硅材料有限公司 | A kind of integrated mixing equipment |
-
2015
- 2015-06-15 CN CN201510324839.5A patent/CN104921276A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1432998B2 (en) * | 1964-04-24 | 1975-05-07 | Wilhelm Loedige | Device for completely emptying a mixing container or the like |
| GB1400257A (en) * | 1972-06-21 | 1975-07-16 | Nagema Veb K | Mixing and kneading apparatus more particularly for chocolate mass |
| CN203229466U (en) * | 2013-04-19 | 2013-10-09 | 南开大学 | Novel aerobic composting reactor |
| CN203725064U (en) * | 2014-03-20 | 2014-07-23 | 梨树县梨树镇久顺机械厂 | Horizontal type feed stirring machine |
| CN104351496A (en) * | 2014-09-30 | 2015-02-18 | 颍上县润海畜禽养殖有限公司 | Feed for quickly fattening pigs |
| CN104322934A (en) * | 2014-10-08 | 2015-02-04 | 南开大学 | Green pollution-free pig feed additive and preparation method thereof |
| CN204320223U (en) * | 2014-12-16 | 2015-05-13 | 河北高富氮化硅材料有限公司 | A kind of integrated mixing equipment |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105394795A (en) * | 2015-11-13 | 2016-03-16 | 太仓井林机械科技有限公司 | Automatic forage stirring device |
| CN106834108A (en) * | 2017-03-16 | 2017-06-13 | 南开大学 | A kind of anaerobic ferment devices and its application |
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Application publication date: 20150923 |