CN203198085U - Full-automatic energy-saving polyethylene wood-plastic mixing system - Google Patents
Full-automatic energy-saving polyethylene wood-plastic mixing system Download PDFInfo
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- CN203198085U CN203198085U CN 201320166046 CN201320166046U CN203198085U CN 203198085 U CN203198085 U CN 203198085U CN 201320166046 CN201320166046 CN 201320166046 CN 201320166046 U CN201320166046 U CN 201320166046U CN 203198085 U CN203198085 U CN 203198085U
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Abstract
The utility model discloses a full-automatic energy-saving polyethylene wood-plastic mixing system. The full-automatic energy-saving polyethylene wood-plastic mixing system comprises a high work platform, wherein a lifter which is used for lifting a material turnover cart is vertically arranged at one side of the high work platform; a wood powder hopper, a polyethylene hopper and a rice chaff hopper are in sequence arranged on the high work platform; an auxiliary material belt conveyor is transversely arranged below each of a first auxiliary material stock bin, a second auxiliary material stock bin and a calcium carbonate stock bin; the auxiliary material belt conveyors are used for conveying auxiliary materials to a batching scale; an auxiliary material transition hopper is arranged below the batching scale; a discharging end of an auxiliary material vacuum charging machine is communicated to a hot mixer; a high-speed rotating paddle is arranged in the mixing transition material barrel; an electromagnetic induction heating coil which is used for heating is surrounded at the periphery of the mixing transition material barrel. The full-automatic energy-saving polyethylene wood-plastic mixing system disclosed by the utility model can be used for producing wood-plastic particles in a full-automatic manner, greatly relieving the labor intensity of operating personnel, reducing the dust pollution at the working site, lowering the energy consumption, improving the production efficiency, saving energy and protecting the environment and facilitating production stability, so that the purpose of evaporating the moisture contained in the material is achieved. Moreover, the system is reasonable in design, feasible to implement and convenient for market popularization.
Description
Technical field
The utility model relates to the Wood-plastic floor production technical field, is that a kind of fully automatic energy-saving polyethylene wood is moulded the compounding system specifically.
Background technology
Wood-plastic floor is a kind of environment-friendly type wood plastic composite floor, mainly is to be mixed by discarded leftover pieces wood powder, the useless rice chaff of polyethylene and field to form the particle manufacturing and form.---vacuum material loading---high-speed mixing and dehumidifying---cold mixing---granulation that what at present, domestic traditional polyethylene wood was moulded compounding and granulating working procedure employing is the carrying of manually weighing.The compounding equipment that wherein adopts all makes the transition by producing the plastic conduit mixer, its basic function is evenly to cooperate raw material, and this equipment itself does not have the function of getting rid of moisture in the former material, only just mould the demand of production in order to cater to wood, and because the industry is emerging industry, a lot of relatively independent work of equipment also can't form a production system, in the production process, need by the manpower transport, the raw material dust distributes, and the production scene is dirty and messy, operative employee's situation is relatively poor, cause body illness easily, and produce confusion, have a lot of interference from human factor, easily cause measuring inaccurate, directly influenced product quality and stability.Therefore are objects of the utility model research at the problems referred to above.
The utility model content
The purpose of this utility model is to provide a kind of fully automatic energy-saving polyethylene wood to mould the compounding system, this fully automatic energy-saving polyethylene wood is moulded the compounding system can mould particle by full-automatic production wood, has alleviated operative employee's labour intensity greatly, reduces the operation field dust pollution, cut down the consumption of energy, enhance productivity, energy-conserving and environment-protective, it is stable to be beneficial to product, can evaporate the purpose that contains moisture in the former material, this system is reasonable in design, has operational feasibility, is convenient to marketing.
The technical solution of the utility model is: a kind of fully automatic energy-saving polyethylene wood is moulded the compounding system, comprise a high job platform, described high job platform one side is perpendicular to be provided with for the lift that promotes raw material turnover dolly, be provided with a wood powder hopper on the described high job platform successively, polyethylene hopper and rice chaff hopper, described wood powder hopper, respectively be provided with a vertical level detector under polyethylene hopper and the rice chaff hopper, the discharge end of described vertical level detector is provided with the feeder of weighing, be horizontally set with a major ingredient belt conveyor under the described feeder of weighing, described major ingredient belt conveyor is transported to the major ingredient vacuum feeder with material, the below of described major ingredient vacuum feeder is provided with heat and mixes machine, the discharging opening that described heat is mixed machine leads to the batch mixing transition charging basket that is positioned at melt pit, also be provided with the first auxiliary material storehouse on the described high job platform, the second auxiliary material storehouse and calcium carbonate feed bin, the described first auxiliary material storehouse, respectively be horizontally set with an auxiliary material belt conveyor under the second auxiliary material storehouse and the calcium carbonate feed bin, described auxiliary material belt conveyor is transported to burden balance with auxiliary material, described burden balance below is provided with the auxiliary material transition hopper, described auxiliary material transition hopper is led to the auxiliary material vacuum feeder that is positioned on the high job platform, the discharge end of described auxiliary material vacuum feeder leads to heat and mixes machine, be provided with the blade of rotation at a high speed in the described batch mixing transition charging basket, be surrounded with the electromagnetic induction heating coil for heating on the described batch mixing transition charging basket periphery.
For the ease of enforcement, the negative pressure source of described major ingredient vacuum feeder and auxiliary material vacuum feeder is connected with roots blower respectively.
In order to keep the production scene clean hygiene, make operative employee's physical and mental health, the rear side of described wood powder hopper, polyethylene hopper and rice chaff hopper respectively is provided with a deduster, and the described first auxiliary material storehouse, the second auxiliary material storehouse all are connected with the concentrated dust-removing device with the escape pipe of calcium carbonate feed bin.
For the ease of adding materials such as colorant and paraffin, described heat is mixed the commissioning pipe that is connected with inclination on the machine, and described commissioning pipe end is connected with a funnel type hopper.
Advantage of the present utility model is: the one, and this fully automatic energy-saving polyethylene wood is moulded the compounding system can mould particle by full-automatic production wood, replacement a dead lift---the cold mixed conventional processes of vacuum material loading---high-speed mixing and dehumidifying---, form a production system, the automaticity height has alleviated operative employee's labour intensity greatly; The 2nd, the dust that deduster can reduce material is installed distributes, reduce the operation field dust pollution; The 3rd, automated production helps to cut down the consumption of energy, and enhances productivity, and energy-conserving and environment-protective have reduced interference from human factor, can be easier to guarantee quality and the stability of product, and it is stable to be beneficial to product; The 4th, design has electromagnetic induction heating coil, can evaporate and contain moisture in the former material, has replaced the drying mode of traditional dehumidifying filter cloth, and maintenance cost is low; The 5th, this system is reasonable in design, has operational feasibility, is convenient to marketing.
Description of drawings
Fig. 1 moulds compounding system architecture schematic diagram for the fully automatic energy-saving polyethylene wood among the embodiment.
the high job platform of label declaration: 1-, the 2-lift, 3-wood powder hopper, the 4-deduster, the vertical level detector 6-of 5-polyethylene hopper, 7-major ingredient belt conveyor, 8-rice chaff hopper, the 9-roots blower, the 10-commissioning pipe, 11-major ingredient vacuum feeder, the mixed machine of 12-heat, 13-funnel type hopper, 14-auxiliary material vacuum feeder, the 15-electromagnetic induction heating coil, 16-the first auxiliary material storehouse, 17-the second auxiliary material storehouse, 18-calcium carbonate feed bin, 19-concentrated dust-removing device, 20-auxiliary material belt conveyor, the 21-burden balance, 22-auxiliary material transition hopper, 23-batch mixing transition charging basket, 24-raw material revolution trolley, the 25-weighing blanking device, the 26-blade.
The specific embodiment
For above-mentioned feature and advantage of the present utility model can be become apparent, embodiment cited below particularly, and conjunction with figs. are described in detail below, but the utility model is not limited to this.
With reference to legend 1, a kind of fully automatic energy-saving polyethylene wood is moulded the compounding system, comprise a high job platform 1, described high job platform 1 one sides are perpendicular to be provided with for the lift 2 that promotes raw material turnover dolly 23, be provided with a wood powder hopper 3 on the described high job platform 2 successively, polyethylene hopper 6 and rice chaff hopper 8, described wood powder hopper 3, respectively be provided with a vertical level detector 5 under polyethylene hopper 6 and the rice chaff hopper 8, the discharge end of described vertical level detector 5 is provided with the feeder 25 of weighing, be horizontally set with a major ingredient belt conveyor 7 under the described feeder 25 of weighing, described major ingredient belt conveyor 7 is transported to major ingredient vacuum feeder 11 with material, the below of described major ingredient vacuum feeder 11 is provided with heat and mixes machine 12, the discharging opening that described heat is mixed machine 12 leads to the batch mixing transition charging basket 23 that is positioned at melt pit, also be provided with the first auxiliary material storehouse 16 on the described high job platform 1, the second auxiliary material storehouse 17 and calcium carbonate feed bin 18, the described first auxiliary material storehouse 16, respectively be horizontally set with an auxiliary material belt conveyor 20 under the second auxiliary material storehouse 17 and the calcium carbonate feed bin 18, described auxiliary material belt conveyor 20 is transported to burden balance 21 with auxiliary material, described burden balance 21 belows are provided with auxiliary material transition hopper 22, described auxiliary material transition hopper 22 is led to the auxiliary material vacuum feeder 14 that is positioned on the high job platform 2, the discharge end of described auxiliary material vacuum feeder 14 leads to heat and mixes machine 12, be provided with the blade 26 of rotation at a high speed in the described batch mixing transition charging basket 23, be surrounded with the electromagnetic induction heating coil 15 for heating on the described batch mixing transition charging basket periphery.
In one embodiment, for the ease of enforcement, the negative pressure source of described major ingredient vacuum feeder 11 and auxiliary material vacuum feeder 14 is connected with roots blower 9 respectively.
In one embodiment, in order to keep the production scene clean hygiene, operative employee's physical and mental health, the rear side of described wood powder hopper 3, polyethylene hopper 6 and rice chaff hopper 8 respectively is provided with a deduster 4, and the described first auxiliary material storehouse 16, the second auxiliary material storehouse 17 all are connected with concentrated dust-removing device 19 with the escape pipe of calcium carbonate feed bin 18.
In one embodiment, for the ease of adding materials such as colorant and paraffin, described heat is mixed the commissioning pipe 10 that is connected with inclination on the machine, and described commissioning pipe 10 ends are connected with a funnel type hopper 13.
Work operation instruction of the present utility model: the wood powder raw material is conveyed in the wood powder hopper 3 by raw material turnover dolly 24, fall into vertical level detector 5, under the effect of the feeder 25 of weighing according to formula rate whereabouts wood powder raw material, under the effect of major ingredient belt conveyor 7 and major ingredient vacuum feeder 11, the wood powder raw material is transported to heat and mixes machine 12, carry out stir mixing with other raw materials, other material polyethylenes, rice chaff, auxiliary material and calcium carbonate also are that the heat that is delivered to of similar procedure is mixed machine 12, carry out stir mixing, mixed material is transferred in the batch mixing transition charging basket 23, the effect of electromagnetic induction heating coil 15 under, batch mixing heats again, water evaporates in the batch mixing, wherein colorant, micro-ingredients such as paraffin add from commissioning pipe 10, and batch mixing enters subsequent processing after stirring compounding evenly.
The above only is preferred embodiment of the present utility model, and all equalizations of doing according to the utility model claim change and modify, and all should belong to covering scope of the present utility model.
Claims (4)
1. a fully automatic energy-saving polyethylene wood is moulded the compounding system, comprise a high job platform, it is characterized in that: described high job platform one side is perpendicular to be provided with for the lift that promotes raw material turnover dolly, be provided with a wood powder hopper on the described high job platform successively, polyethylene hopper and rice chaff hopper, described wood powder hopper, respectively be provided with a vertical level detector under polyethylene hopper and the rice chaff hopper, the discharge end of described vertical level detector is provided with the feeder of weighing, be horizontally set with a major ingredient belt conveyor under the described feeder of weighing, described major ingredient belt conveyor is transported to the major ingredient vacuum feeder with material, the below of described major ingredient vacuum feeder is provided with heat and mixes machine, the discharging opening that described heat is mixed machine leads to the batch mixing transition charging basket that is positioned at melt pit, also be provided with the first auxiliary material storehouse on the described high job platform, the second auxiliary material storehouse and calcium carbonate feed bin, the described first auxiliary material storehouse, respectively be horizontally set with an auxiliary material belt conveyor under the second auxiliary material storehouse and the calcium carbonate feed bin, described auxiliary material belt conveyor is transported to burden balance with auxiliary material, described burden balance below is provided with the auxiliary material transition hopper, described auxiliary material transition hopper is led to the auxiliary material vacuum feeder that is positioned on the high job platform, the discharge end of described auxiliary material vacuum feeder leads to heat and mixes machine, be provided with the blade of rotation at a high speed in the described batch mixing transition charging basket, be surrounded with the electromagnetic induction heating coil for heating on the described batch mixing transition charging basket periphery.
2. fully automatic energy-saving polyethylene wood according to claim 1 is moulded the compounding system, it is characterized in that: the negative pressure source of described major ingredient vacuum feeder and auxiliary material vacuum feeder is connected with roots blower respectively.
3. fully automatic energy-saving polyethylene wood according to claim 1 is moulded the compounding system, it is characterized in that: the rear side of described wood powder hopper, polyethylene hopper and rice chaff hopper respectively is provided with a deduster, and the described first auxiliary material storehouse, the second auxiliary material storehouse all are connected with the concentrated dust-removing device with the escape pipe of calcium carbonate feed bin.
4. fully automatic energy-saving polyethylene wood according to claim 1 is moulded the compounding system, it is characterized in that: described heat is mixed the commissioning pipe that is connected with inclination on the machine, and described commissioning pipe end is connected with a funnel type hopper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320166046 CN203198085U (en) | 2013-04-07 | 2013-04-07 | Full-automatic energy-saving polyethylene wood-plastic mixing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320166046 CN203198085U (en) | 2013-04-07 | 2013-04-07 | Full-automatic energy-saving polyethylene wood-plastic mixing system |
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| CN203198085U true CN203198085U (en) | 2013-09-18 |
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| CN 201320166046 Expired - Fee Related CN203198085U (en) | 2013-04-07 | 2013-04-07 | Full-automatic energy-saving polyethylene wood-plastic mixing system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104085560A (en) * | 2014-06-30 | 2014-10-08 | 浙江瑞泰耐火材料科技有限公司 | Automatic castable batching system |
| CN104909177A (en) * | 2015-05-21 | 2015-09-16 | 六安中财管道科技有限公司 | Automatic weighing, mixing, conveying, storing and feeding process for PVC profile raw materials |
| CN105108924A (en) * | 2015-07-27 | 2015-12-02 | 永高股份有限公司 | Plastic mixed-processing equipment |
| CN113148268A (en) * | 2021-04-19 | 2021-07-23 | 河南芝元堂智能设备有限公司 | Full-automatic powder packaging equipment |
-
2013
- 2013-04-07 CN CN 201320166046 patent/CN203198085U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104085560A (en) * | 2014-06-30 | 2014-10-08 | 浙江瑞泰耐火材料科技有限公司 | Automatic castable batching system |
| CN104085560B (en) * | 2014-06-30 | 2016-04-20 | 浙江瑞泰耐火材料科技有限公司 | A kind of castable automatic batching system |
| CN104909177A (en) * | 2015-05-21 | 2015-09-16 | 六安中财管道科技有限公司 | Automatic weighing, mixing, conveying, storing and feeding process for PVC profile raw materials |
| CN105108924A (en) * | 2015-07-27 | 2015-12-02 | 永高股份有限公司 | Plastic mixed-processing equipment |
| CN105108924B (en) * | 2015-07-27 | 2017-10-13 | 永高股份有限公司 | Plastics mixture process equipment and processing method |
| CN113148268A (en) * | 2021-04-19 | 2021-07-23 | 河南芝元堂智能设备有限公司 | Full-automatic powder packaging equipment |
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| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130918 Termination date: 20170407 |
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| CF01 | Termination of patent right due to non-payment of annual fee |