CN104080311A - Metal/alloy solid-liquid phase change and vapor compression refrigeration cycle combined electronic component radiator and method - Google Patents

Metal/alloy solid-liquid phase change and vapor compression refrigeration cycle combined electronic component radiator and method Download PDF

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CN104080311A
CN104080311A CN201310105599.0A CN201310105599A CN104080311A CN 104080311 A CN104080311 A CN 104080311A CN 201310105599 A CN201310105599 A CN 201310105599A CN 104080311 A CN104080311 A CN 104080311A
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metal
electronic components
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CN104080311B (en
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袁卫星
杨波
任柯先
杨宇飞
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Beihang University
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Abstract

提供了一种结合了金属固液相变和蒸汽压缩式制冷循环的散热器,应用于高热流密度电子元器件的冷却,其采用少量的低熔点金属,能够在60℃以下发生相变,从而迅速带走大量热量,以应对电子元器件功率突然升高的情况,为蒸汽压缩式制冷循环提供了启动时间。待电子元器件功率稳定后,具有高导热率的液态金属能很好地将热量从电子元器件表面传递至蒸发器,由制冷剂液汽相变蒸发将热量带走。本散热器结合了金属相变的被动冷却和蒸汽压缩式制冷循环的主动冷却特性,同时满足了大功率电子元器件功率变化大和高热流密度散热要求,解决了蒸汽压缩制冷循环启动、开始制冷相对于电子元器件功率突变的滞后性问题,保证了电子元器件的工作温度一直在安全范围内平稳变化。

Provided is a radiator that combines metal solid-liquid phase transition and vapor compression refrigeration cycle, which is applied to the cooling of high heat flux density electronic components. It uses a small amount of low-melting point metal, which can undergo phase transition below 60°C, thereby Quickly remove large amounts of heat to deal with sudden power increases of electronic components, providing start-up time for the vapor compression refrigeration cycle. After the power of the electronic components is stabilized, the liquid metal with high thermal conductivity can transfer heat from the surface of the electronic components to the evaporator well, and the heat will be taken away by the refrigerant liquid-vapor phase change evaporation. This radiator combines the passive cooling of metal phase transition and the active cooling characteristics of vapor compression refrigeration cycle, and at the same time meets the requirements of large power variation and high heat flux heat dissipation of high-power electronic components, and solves the problem of starting vapor compression refrigeration cycle and starting refrigeration. Due to the hysteresis problem of sudden power changes of electronic components, it is ensured that the operating temperature of electronic components changes steadily within a safe range.

Description

金属/合金固液相变和蒸汽压缩制冷循环组合的电子元器件散热器和方法Metal/alloy solid-liquid phase transition and vapor compression refrigeration cycle combined electronic component heat sink and method

技术领域technical field

本发明涉及一种电子元器件散热器和方法,具体涉及一种金属相变和蒸汽压缩式制冷循环相结合的电子元器件散热器和方法。The invention relates to a radiator for electronic components and a method thereof, in particular to a radiator for electronic components and a method for combining metal phase transition and vapor compression refrigeration cycle.

背景技术Background technique

随着微电子机械技术的迅猛发展,电子元器件尺寸越来越小,而其上晶体管的数量却越来越多,根据摩尔定律:电子元器件上的晶体管数量每18个月翻一番。由此而带来的散热问题愈发严峻,有些电子元器件表面的热流密度已经达到甚至超过。对于如此之高的热流密度,传统的风冷方式已经达到极限,于是新的散热技术纷纷被提出,例如水冷、热管技术、热电制冷、蒸汽压缩式制冷循环等等。这其中,蒸汽压缩式制冷循环受环境温度限制最小,且具有最优异的散热能力。理论上而言,只要环境温度低于电子元器件温度,蒸汽压缩式制冷循环都可以将热量散去。而这种条件通常都是可以满足的。With the rapid development of microelectromechanical technology, the size of electronic components is getting smaller and smaller, while the number of transistors on them is increasing. According to Moore's Law: the number of transistors on electronic components doubles every 18 months. The heat dissipation problem caused by this has become more and more severe, and the heat flux density on the surface of some electronic components has reached or even exceeded . For such a high heat flux density, the traditional air cooling method has reached its limit, so new heat dissipation technologies have been proposed, such as water cooling, heat pipe technology, thermoelectric refrigeration, vapor compression refrigeration cycle and so on. Among them, the vapor compression refrigeration cycle is the least limited by the ambient temperature and has the most excellent heat dissipation capability. Theoretically, as long as the ambient temperature is lower than the temperature of electronic components, the vapor compression refrigeration cycle can dissipate heat. And this condition is usually satisfied.

然而,电子元器件功率有时会发生突变,而蒸汽压缩式制冷循环对此很难做出迅速的响应,从而会导致电子元器件温度迅速上升,而温度骤然变化对于电子元器件的工作性能同样也是不利的。因此,需要解决这个问题。However, the power of electronic components sometimes changes suddenly, and it is difficult for the vapor compression refrigeration cycle to respond quickly to this, which will cause the temperature of electronic components to rise rapidly, and the sudden change of temperature is also harmful to the performance of electronic components. Adverse. Therefore, there is a need to solve this problem.

发明内容Contents of the invention

如上所述,对于电子元器件温度随时可能迅速上升所带来的热控制难题,尚需要进行解决。本发明人考虑到,一个可行的途径,是借助辅助的其他冷却方法起一个缓冲作用,这种辅助的冷却方法必须能够在较短时间内将大量热量散去,从而使蒸汽压缩式制冷循环能够利用这段缓冲时间开始启动,而当制冷循环启动完毕正常运行时,这个辅助方法必须还能起到很好的热传导作用,而使制冷循环优异的散热能力不至受到限制;能达到这些要求的,最佳莫过于低熔点金属相变,其大的潜热值和高的导热系数可以满足温度骤升时的散热要求,而当制冷循环平稳运行时,其良好的导热性能又能很好地将热量从电子元器件表面传至制冷循环中的蒸发器。当电子元器件温度随后降至设定值以下温度时,相变金属完全凝固,制冷子系统停止运行,避免了制冷系统的蒸发温度过低可能产生冷凝水,从而保证电子设备的安全工作;电子元器件少量的产热由空气通过金属封装盒四周的翅片带走As mentioned above, the thermal control problem brought about by the rapid rise in the temperature of electronic components at any time still needs to be solved. The inventor considers that a feasible approach is to play a buffer role by means of other auxiliary cooling methods. This auxiliary cooling method must be able to dissipate a large amount of heat in a relatively short period of time, so that the vapor compression refrigeration cycle can Use this buffer time to start, and when the refrigeration cycle starts to run normally, this auxiliary method must still have a good heat conduction effect, so that the excellent heat dissipation capacity of the refrigeration cycle will not be limited; those who can meet these requirements , the best is the low melting point metal phase transition, its large latent heat value and high thermal conductivity can meet the heat dissipation requirements when the temperature rises suddenly, and when the refrigeration cycle runs smoothly, its good thermal conductivity can well control Heat is transferred from the surface of the electronic component to the evaporator in the refrigeration cycle. When the temperature of the electronic components subsequently drops below the set value, the phase change metal is completely solidified, and the refrigeration subsystem stops running, which avoids condensation water that may be generated when the evaporation temperature of the refrigeration system is too low, thereby ensuring the safe operation of electronic equipment; A small amount of heat generated by the components is taken away by the air through the fins around the metal packaging box

综上所述,蒸汽压缩式制冷循环能够满足高热流密度散热要求,对于功率骤升的情况,只需少量的相变金属即可起到制冷系统启动缓冲的作用、而且可以避免低温过冷可能产生冷凝水的问题。因此,两者结合的方案对于当下发展迅速的大功率微电子元器件的散热问题有着重大的意义。To sum up, the vapor compression refrigeration cycle can meet the heat dissipation requirements of high heat flux. For the situation of sudden power increase, only a small amount of phase change metal can play the role of buffering the refrigeration system startup, and can avoid the possibility of low temperature supercooling. Condensation problems. Therefore, the combination of the two schemes is of great significance to the heat dissipation of the rapidly developing high-power microelectronic components.

在上述构思的基础上,本发明提供了一种高效的电子元器件散热装置,结合了金属相变和蒸汽压缩式制冷循环,解决了电子元器件在平稳工作、功率突变时温度保持在合适范围和无冷凝水产生等多种要求下的高热流密度散热问题。On the basis of the above idea, the present invention provides a high-efficiency heat dissipation device for electronic components, which combines metal phase transition and vapor compression refrigeration cycle, and solves the problem of keeping the temperature of electronic components in a suitable range when they work stably and have sudden power changes. High heat flux and heat dissipation under various requirements such as no condensed water generation.

根据本发明的一个方面,提供了一种金属固液相变和蒸汽压缩式制冷循环相结合的电子元器件散热器,其特征在于包括:According to one aspect of the present invention, there is provided a radiator for electronic components combining metal solid-liquid phase transition and vapor compression refrigeration cycle, which is characterized in that it includes:

相变金属封装盒,其中封装有低温固液相变金属,A phase-change metal packaging box, in which a low-temperature solid-liquid phase-change metal is encapsulated,

蒸汽压缩式制冷子系统,vapor compression refrigeration subsystem,

其中,所述相变金属封装盒与待冷却的电子元器件热接触。Wherein, the phase-change metal packaging box is in thermal contact with the electronic components to be cooled.

根据本发明的另一个方面,提供了一种金属相变和蒸汽压缩式制冷循环相结合的电子元器件散热方法,其特征在于包括:According to another aspect of the present invention, a method for heat dissipation of electronic components combining metal phase transition and vapor compression refrigeration cycle is provided, which is characterized in that it includes:

使相变金属封装盒与待冷却的电子元器件热接触,所述相变金属封装盒中封装有相变金属,making the phase-change metal packaging box in thermal contact with the electronic components to be cooled, the phase-change metal packaging box is packaged with phase-change metal,

当电子元器件功率突升而使散热量迅速增加时,此时相变金属熔化成液态,在较短时间内带走大量的热量,同时启动蒸汽压缩式制冷子系统,When the power of electronic components suddenly increases and the heat dissipation increases rapidly, the phase change metal melts into a liquid state, taking away a large amount of heat in a short period of time, and at the same time starts the vapor compression refrigeration subsystem,

其中,in,

所述制冷子系统包括冷凝机组和蒸发器,The refrigeration subsystem includes a condensing unit and an evaporator,

蒸发器封装在相变金属封装盒内并浸泡在相变金属中。The evaporator is packaged in a phase-change metal packaging box and immersed in the phase-change metal.

附图说明Description of drawings

图1为根据本发明的一个实施例的金属相变和蒸汽压缩式制冷循环相结合的电子元器件散热器原理示意图。Fig. 1 is a schematic diagram of the principle of a heat sink for electronic components combined with a metal phase transition and a vapor compression refrigeration cycle according to an embodiment of the present invention.

图2为根据本发明的一个实施例的金属相变和蒸汽压缩式制冷循环相结合的电子元器件散热器的相变金属封装盒俯视剖图。Fig. 2 is a top sectional view of a phase-change metal packaging box of a radiator for electronic components combining metal phase-change and vapor compression refrigeration cycle according to an embodiment of the present invention.

具体实施方式Detailed ways

下面结合附图和具体实施方式具体说明本发明的技术方案。The technical solution of the present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

如图1所示,本发明的金属相变和蒸汽压缩式制冷循环相结合的电子元器件散热器包括两部分,即包括相变金属封装盒1和蒸汽压缩式制冷子系统2。As shown in FIG. 1 , the electronic component heat sink combining metal phase change and vapor compression refrigeration cycle of the present invention includes two parts, that is, a phase change metal packaging box 1 and a vapor compression refrigeration subsystem 2 .

根据本发明的一个具体实施例,所述相变金属封装盒1包括相变金属1-1和翅片1-2(见图2)。其中,相变金属1-1封装在相变金属封装盒1内,翅片1-2布置在相变金属封装盒1外壁上。According to a specific embodiment of the present invention, the phase-change metal packaging box 1 includes a phase-change metal 1-1 and fins 1-2 (see FIG. 2 ). Wherein, the phase-change metal 1-1 is encapsulated in the phase-change metal packaging box 1 , and the fins 1-2 are arranged on the outer wall of the phase-change metal packaging box 1 .

如图1和2所示,所述制冷子系统2包括冷凝机组2-1和蒸发器2-2。其中,蒸发器2-2浸泡在相变金属1-1中并封装在相变金属封装盒1内。相变金属封装盒1与电子元器件热接触,该接触一般通过导热胶,如图1所示。As shown in Figures 1 and 2, the refrigeration subsystem 2 includes a condensing unit 2-1 and an evaporator 2-2. Wherein, the evaporator 2-2 is soaked in the phase-change metal 1-1 and packaged in the phase-change metal packaging box 1 . The phase-change metal packaging box 1 is in thermal contact with the electronic components, and the contact is usually through thermal conductive glue, as shown in FIG. 1 .

当电子元器件低功率工作时,热量以导热的形式经固态的相变金属1-1和相变金属封装盒1壁面传至布置在相变金属封装盒1外壁上的翅片1-2,再以自然对流或强迫对流的形式经翅片1-2散到环境中。When the electronic components work at low power, the heat is transmitted to the fins 1-2 arranged on the outer wall of the phase-change metal packaging box 1 through the solid phase-change metal 1-1 and the wall surface of the phase-change metal packaging box 1 in the form of heat conduction, Then it is diffused into the environment through the fins 1-2 in the form of natural convection or forced convection.

当电子元器件功率升高,电子元器件表面温度达到接近相变金属1-1熔点的设定值时,如60℃,制冷子系统2启动。随着电子元器件温度的持续升高,如62℃,相变金属1-1熔化,此时制冷子系统2已进入稳定运行状态,待相变金属1-1熔化完毕,热量主要靠制冷子系统2散去。When the power of the electronic components increases and the surface temperature of the electronic components reaches a set value close to the melting point of the phase change metal 1-1, such as 60° C., the cooling subsystem 2 starts. As the temperature of electronic components continues to rise, such as 62 ° C, the phase change metal 1-1 melts, and the refrigeration subsystem 2 has entered a stable operating state at this time. System 2 dissipated.

当电子元器件功率下降,电子元器件表面温度降至相变金属1-1的熔点以下,如58℃,相变金属1-1凝固,制冷子系统2停止运行,回复到电子元器件低功率运行时的散热模式。When the power of the electronic components drops, the surface temperature of the electronic components drops below the melting point of the phase change metal 1-1, such as 58°C, the phase change metal 1-1 solidifies, the refrigeration subsystem 2 stops running, and returns to the low power of the electronic components Thermal mode at runtime.

制冷子系统(2)的启动信号来自于贴在电子元器件表面的温度传感器。The starting signal of the refrigeration subsystem (2) comes from a temperature sensor attached to the surface of the electronic component.

根据本发明的一个实施例,相变金属连同浸泡在其中的蒸发器(2-2)一起封装在相变金属封装盒(1)中,相变金属封装盒(1)外壁布置有翅片(1-2)。According to an embodiment of the present invention, the phase-change metal together with the evaporator (2-2) immersed in it is packaged in the phase-change metal packaging box (1), and the outer wall of the phase-change metal packaging box (1) is arranged with fins ( 1-2).

根据本发明的一个实施例,制冷子系统(2)的启停是由电子元器件表面的温度传感器发出的温度信号控制的,启动和停止温度均略低于相变金属(1-1)的熔点。According to an embodiment of the present invention, the start and stop of the refrigeration subsystem (2) is controlled by the temperature signal sent by the temperature sensor on the surface of the electronic component, and the start and stop temperatures are slightly lower than those of the phase change metal (1-1) melting point.

上述实施例中,相变金属1-1可以采用伍德合金,但不限于该种材料。In the above embodiments, the phase-change metal 1-1 may be Wood's metal, but it is not limited to this material.

以上仅是本发明的一个具体应用范例,对本发明的保护范围不构成任何限制。凡采用等同变换或者等效变换而形成的技术方案,均落在本发明权利保护范围之内。The above is only a specific application example of the present invention, and does not constitute any limitation to the protection scope of the present invention. All technical solutions formed by equivalent transformation or equivalent transformation fall within the protection scope of the present invention.

Claims (8)

1. The utility model provides an electronic components radiator that metal solid-liquid phase becomes and vapor compression refrigeration cycle combines together which characterized in that includes:
a phase-change metal packaging box (1) which is packaged with low-temperature solid-liquid phase-change metal (1-1),
a vapor compression refrigeration subsystem (2),
the phase change metal packaging box (1) is in thermal contact with an electronic component to be cooled.
2. The heat sink for electronic components combining metal phase transition and vapor compression refrigeration cycle as claimed in claim 1, wherein:
fins (1-2) can be arranged on the peripheral outer wall and the top of the phase-change metal packaging box (1), and the box body and the fins are made of materials with high heat conductivity coefficients.
3. The heat sink for electronic components combining metal phase transition and vapor compression refrigeration cycle as claimed in claim 2, wherein:
the refrigeration subsystem (2) comprises a condensing unit (2-1) and an evaporator (2-2),
wherein, the evaporator (2-2) is encapsulated in the phase-change metal encapsulation box (1) and soaked in the phase-change metal (1-1); the evaporator tubing enters the enclosure from a direction opposite gravity.
4. The heat sink for electronic components combining metal phase transition and vapor compression refrigeration cycle as claimed in claim 3, wherein:
when the power of the electronic component rises suddenly, the heat dissipation capacity is increased rapidly, the phase-change metal (1-1) is melted into liquid state, a large amount of heat is taken away in a short time, and meanwhile, the refrigeration subsystem (2) is started;
when the electronic component refrigeration subsystem (2) starts to enter a stable working state after being started, the refrigerant is compressed, condensed and throttled by the condensing unit (2-1), enters the evaporator (2-2) to be evaporated, takes away heat generated by the electronic components, takes away heat generated by liquid-solid phase change of metal, condenses the liquid metal into a solid state, and returns the evaporated refrigerant to the condensing unit (2-1) in a gaseous state to complete a vapor compression refrigeration cycle.
5. The heat sink for electronic components combining metal phase transition and vapor compression refrigeration cycle as claimed in claim 3, wherein:
the starting signal of the refrigeration subsystem (2) comes from a temperature sensor attached to the surface of an electronic component,
when the temperature of the electronic components reaches a set value close to the melting point of the phase-change metal (1), the refrigeration subsystem (2) is started;
when the temperature of the electronic component is reduced to a certain temperature below the set value, the phase-change metal (1-1) is completely solidified, the refrigeration subsystem (2) stops running, the possibility of generating condensed water due to too low evaporation temperature is avoided, and the safe operation of the electronic equipment is ensured; the small amount of heat generated by the electronic components is taken away by air through the fins on the periphery of the metal packaging box.
6. A heat dissipation method for an electronic component combining metal phase change and vapor compression refrigeration cycle is characterized by comprising the following steps:
the phase-change metal packaging box (1) is in thermal contact with an electronic component to be cooled, the phase-change metal (1-1) is packaged in the phase-change metal packaging box (1),
when the power of the electronic components rises suddenly and the heat dissipation capacity is increased rapidly, the phase change metal (1-1) is melted into liquid state at the moment, a large amount of heat is taken away in a short time, and simultaneously the steam compression type refrigeration subsystem (2) is started,
wherein,
the refrigeration subsystem (2) comprises a condensing unit (2-1) and an evaporator (2-2),
the evaporator (2-2) is packaged in the phase-change metal packaging box (1) and soaked in the phase-change metal (1-1).
7. The method of claim 6, wherein:
when the refrigeration subsystem (2) starts to enter a stable working state after being started, the refrigerant is compressed, condensed and throttled by the condensing unit (2-1), enters the evaporator (2-2) to be evaporated, takes away heat generated by electronic components, takes away heat generated by metal liquid-solid phase change, condenses liquid metal into a solid state, and returns to the condensing unit (2-1) in a gaseous state to finish a vapor compression refrigeration cycle.
8. The method of claim 7, wherein:
the starting signal of the refrigeration subsystem (2) comes from a temperature sensor attached to the surface of an electronic component,
when the temperature of the electronic components reaches a set value close to the melting point of the phase-change metal (1), the refrigeration subsystem (2) is started;
when the temperature of the electronic component is reduced to a certain temperature below the set value, the refrigeration subsystem (2) stops running, the phase-change metal (1-1) is completely solidified, the refrigeration subsystem (2) stops running, condensate water is prevented from being possibly generated due to too low evaporation temperature, and the safe operation of the electronic equipment is ensured; the small amount of heat generated by the electronic components is taken away by air through the fins on the periphery of the metal packaging box.
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CN111182767A (en) * 2019-12-31 2020-05-19 季华实验室 heat sink
CN112696961A (en) * 2019-10-23 2021-04-23 北京航空航天大学 Three-stage phase change heat exchanger
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