CN104078127A - Hand-woven flat soft cable component and manufacturing method thereof - Google Patents
Hand-woven flat soft cable component and manufacturing method thereof Download PDFInfo
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- CN104078127A CN104078127A CN201410343429.0A CN201410343429A CN104078127A CN 104078127 A CN104078127 A CN 104078127A CN 201410343429 A CN201410343429 A CN 201410343429A CN 104078127 A CN104078127 A CN 104078127A
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Abstract
The invention discloses a hand-woven flat soft cable component and a manufacturing method thereof. The structure of the component is characterized in that a shielding layer is arranged on the periphery of a core layer, an outer protection bush is arranged on the periphery of the shielding layer, the core layer comprises a binding rope, a wire or a cable and a reinforcing rib rope, and the binding rope is arranged on the periphery of the wire or the cable and the periphery of the reinforcing rib rope. The manufacturing method comprises the steps that (1) the wire or the cable and the reinforcing rib rope are bound together through the binding rope, the tightness degree of the binding rope is moderate, and therefore the wire or the cable is in the flat state and is not loosened; (2), after binding, the peripheries of the wire or the cable and the reinforcing rib rope are sleeved with or wrapped by the shielding layer; (3) the periphery of the shielding layer is sleeved with or wrapped by the outer protection bush. The component and the method have the advantages that (1) the hand-woven flat soft cable is achieved; (2) it is ensured that the cable is of a flat soft structure, and the flat height is controlled within the largest range; (3) it is ensured that the binding structure of the cable wire (wiring harness) is reliable and is not loosened; (4) machining of the flat soft cable can be achieved in a small-batch mode with low cost.
Description
Technical field
What the present invention relates to is a kind of hand woven flat, flexible cable assembly and preparation method thereof, and its structure is mainly wire or cable, reinforcement rope and tie composition.Hand woven flat, flexible cable assembly realizes the flat and soft design feature of cable by simple hand weaving, is generally used for the restricted and requirement of wiring space, is applicable to that small lot flat cable is produced or for the equipment in small space crossing cabin or wiring.
Background technology
Cable on market is generally round cable now, and small part is flat cable or flat cable.Flat cable is generally parallel data transmission cable, and its cable specification is fixed, and can not meet various communication or power supply signal transmission in equipment.Flat cable cable is general by the moulding of hot injection moulding oversheath, needs mould and the hot injection-moulding device of customization, and its cost of manufacture is higher, is not suitable for pilot production requirement; And the thickness of its injection moulding is thicker and cause cable harder, can not meet the local cabling requirement of having relatively high expectations at narrow space.
Summary of the invention
What the present invention proposed is hand woven flat, flexible cable assembly and preparation method thereof, and its object is intended to require the cable production and processing in narrow space, the various data communication of regular, the attractive in appearance laying of equipment that are not suitable for circular wire harness cable distribution, power delivery or light transmission.The weaving of hand weaving flat, flexible cable can be flexibly, small lot, low cost processing flat cable, can ensure that the wire (wire harness) in cable can keep flat, flexible structure, makes wire (wire harness) not loose simultaneously.
Technical solution of the present invention: hand woven flat, flexible cable assembly, its structure comprises oversheath, screen, sandwich layer, the periphery of its center core layer is screen, the periphery of screen is oversheath, described sandwich layer comprises tie, wire or cable, reinforcement rope, and wherein the periphery of wire or cable and reinforcement rope is tie.
Its preparation method, comprises following technique,
1) wire or cable, reinforcement rope are carried out to colligation together with tie, the degree of tightness of tie is moderate, makes wire or cable in flat form and not loose;
2) colligation good after, at wire or cable, the outer race of reinforcement rope or the screen that looping is made up of shielding material;
3) in the outer race of screen or looping by the oversheath of protecting the protective material of cable to make.
Good effect of the present invention: 1) realize manual production flat, flexible cable; 2) ensure that cable is in flat, flexible structure, and the flat height of maximum magnitude control; 3) ensure cable conductor (wire harness) binding structure reliably, not loose; 4) small lot, low cost realize the processing of flat, flexible cable.
Brief description of the drawings
Accompanying drawing 1 is the Anatomical Structure schematic diagram as an example of single 4 bundle conducting wire binding parts example.
In figure 1 is wire or cable, the 2nd, tie, the 3rd, reinforcement rope, the 4th, screen, the 5th, external sheath layer, the 6th, sandwich layer.
Embodiment
Contrast accompanying drawing, hand woven flat, flexible cable assembly, its structure comprises oversheath 5, screen 4, sandwich layer 6, the periphery of its center core layer 6 is screens 4, the periphery of screen 4 is oversheaths 5, described sandwich layer 6 comprises tie 2, wire or cable 1, reinforcement rope 3, and wherein the periphery of wire or cable 1 and reinforcement rope 3 is ties 2.
Described wire or cable 1 have N+1 root, and reinforcement rope 3 has N root, N=3.
Described tie 2 or reinforcement rope 3 are to weave by textile material the soft rope yarn forming.
Described screen 4 is by the anti-ripple cover of braiding, copper mesh, steel mesh, copper strips or steel band shielding material.
Described oversheath 5 is by material contracting with heat and elastomeric material pipe, or Polyamide Yarns, aramid fiber yarn, nylon yarn or glass fibre wire material weave the sleeve pipe or band or the cloth that form.
The preparation method of hand woven flat, flexible cable assembly, comprises following technique,
1) wire or cable 1, reinforcement rope 3 use ties 2 are carried out to colligation together, the degree of tightness of tie 2 is moderate, makes wire or cable in flat form and not loose;
2) colligation good after, at wire or cable 1, the outer race of reinforcement rope 3 or the screen 4 that looping is made up of shielding material;
3) in the outer race of screen 4 or looping by the oversheath 5 of protecting the protective material of cable to make.
Described reinforcement rope 3 and wire or cable 1 are alternate tilings, then with tie 2 colligation that alternates.
Described after colligation is good, press hand woven flat, flexible cable assembly institute handling characteristics (as electromagnetic compatibility, resistance to environment) outward at cable and select cover or looping oversheath 5 or screen 4.
Claims (9)
1. hand woven flat, flexible cable assembly, it is characterized in that comprising oversheath, screen, sandwich layer, the periphery of its center core layer is screen, the periphery of screen is oversheath, described sandwich layer comprises tie, wire or cable, reinforcement rope, and wherein the periphery of wire or cable and reinforcement rope is tie.
2. hand woven flat, flexible cable assembly according to claim 1, is characterized in that described wire or cable have N+1 root, and reinforcement rope has N root, N=3.
3. the preparation method of hand woven flat, flexible cable assembly as claimed in claim 1, is characterized in that the method comprises following technique:
1) wire or cable, reinforcement rope are carried out to colligation together with tie, the degree of tightness of tie is moderate, makes wire or cable in flat form and not loose;
2) colligation good after, at wire or cable, the outer race of reinforcement rope or the screen that looping is made up of shielding material;
3) in the outer race of screen or looping by the oversheath of protecting the protective material of cable to make.
4. hand woven flat, flexible cable assembly according to claim 1, is characterized in that described wire or cable is by many solid conductors or unit cable is stranded or colligation forms.
5. hand woven flat, flexible cable assembly according to claim 1, is characterized in that described tie or reinforcement rope are to weave by textile material the soft rope yarn forming.
6. hand woven flat, flexible cable assembly according to claim 1, is characterized in that described screen is by the anti-ripple cover of braiding, copper mesh, steel mesh, copper strips or steel band shielding material.
7. hand woven flat, flexible cable assembly according to claim 1, it is characterized in that described oversheath is by material contracting with heat and elastomeric material pipe, or Polyamide Yarns, aramid fiber yarn, nylon yarn or glass fibre wire material weaves the sleeve pipe or band or the cloth that form.
8. the preparation method of hand woven flat, flexible cable assembly according to claim 3, is characterized in that described reinforcement rope and wire or cable are alternate tilings, then with the tie colligation that alternates.
9. the preparation method of hand woven flat, flexible cable assembly according to claim 3, described in it is characterized in that, after colligation is good, presses hand woven flat, flexible cable assembly outward at cable and select cover or looping oversheath or screen according to electromagnetic compatibility or resistance to environment handling characteristics.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410343429.0A CN104078127A (en) | 2014-07-18 | 2014-07-18 | Hand-woven flat soft cable component and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410343429.0A CN104078127A (en) | 2014-07-18 | 2014-07-18 | Hand-woven flat soft cable component and manufacturing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104078127A true CN104078127A (en) | 2014-10-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410343429.0A Pending CN104078127A (en) | 2014-07-18 | 2014-07-18 | Hand-woven flat soft cable component and manufacturing method thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106531413A (en) * | 2016-12-20 | 2017-03-22 | 北京北广科技股份有限公司 | Winding method of high-frequency and high-power transformer |
| CN107342132A (en) * | 2017-05-23 | 2017-11-10 | 芜湖航天特种电缆厂股份有限公司 | Hand woven high temperature resistant soft CA cable assembly and preparation method thereof |
| CN110212466A (en) * | 2019-05-31 | 2019-09-06 | 宁国市兴龙汽车配件有限公司 | A kind of orange woven tube of self-adhesion |
| CN111009347A (en) * | 2019-12-19 | 2020-04-14 | 北京航星机器制造有限公司 | Flat cable |
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| EP0246115A2 (en) * | 1986-05-16 | 1987-11-19 | Woven Electronics Corporation | Flat woven electrical transmission cable |
| CN2414497Y (en) * | 1999-05-31 | 2001-01-10 | 安徽华海特种电线电缆厂 | High-voltage resistant flat cable |
| JP2001126546A (en) * | 1999-10-22 | 2001-05-11 | Human Haitekkusu:Kk | Braided wire and method of producing the same |
| CN2574190Y (en) * | 2002-09-20 | 2003-09-17 | 安徽华海特种电缆集团有限公司 | Voltage-resistant flat electric cable |
| JP2004319272A (en) * | 2003-04-16 | 2004-11-11 | Yazaki Corp | Flat cable |
| CN203013319U (en) * | 2012-11-05 | 2013-06-19 | 安徽金桥电缆有限公司 | Butyronitrile composite sheath flat cable |
| CN203520911U (en) * | 2013-10-25 | 2014-04-02 | 淮南新光神光纤线缆有限公司 | Tensile wear-resisting earphone wire harness |
| CN103871578A (en) * | 2014-02-26 | 2014-06-18 | 安徽复兴电缆集团有限公司 | Tensile resistance flat electric cable |
| CN204010746U (en) * | 2014-07-18 | 2014-12-10 | 南京全信传输科技股份有限公司 | Hand woven flat, flexible cable assembly |
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2014
- 2014-07-18 CN CN201410343429.0A patent/CN104078127A/en active Pending
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| EP0246115A2 (en) * | 1986-05-16 | 1987-11-19 | Woven Electronics Corporation | Flat woven electrical transmission cable |
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| JP2001126546A (en) * | 1999-10-22 | 2001-05-11 | Human Haitekkusu:Kk | Braided wire and method of producing the same |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106531413A (en) * | 2016-12-20 | 2017-03-22 | 北京北广科技股份有限公司 | Winding method of high-frequency and high-power transformer |
| CN107342132A (en) * | 2017-05-23 | 2017-11-10 | 芜湖航天特种电缆厂股份有限公司 | Hand woven high temperature resistant soft CA cable assembly and preparation method thereof |
| CN110212466A (en) * | 2019-05-31 | 2019-09-06 | 宁国市兴龙汽车配件有限公司 | A kind of orange woven tube of self-adhesion |
| CN111009347A (en) * | 2019-12-19 | 2020-04-14 | 北京航星机器制造有限公司 | Flat cable |
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Application publication date: 20141001 |