CN204651044U - A kind of wisdom energy retinue tensile cable - Google Patents

A kind of wisdom energy retinue tensile cable Download PDF

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Publication number
CN204651044U
CN204651044U CN201520245056.3U CN201520245056U CN204651044U CN 204651044 U CN204651044 U CN 204651044U CN 201520245056 U CN201520245056 U CN 201520245056U CN 204651044 U CN204651044 U CN 204651044U
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cable
fiber
conductor
copper wires
core
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Expired - Fee Related
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CN201520245056.3U
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Chinese (zh)
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盛金伟
柴相花
张慎学
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Far East Cable Co Ltd
New Far East Cable Co Ltd
Far East Composite Technology Co Ltd
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Far East Cable Co Ltd
New Far East Cable Co Ltd
Far East Composite Technology Co Ltd
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Abstract

The utility model discloses a kind of wisdom energy retinue tensile cable, be followed successively by cable core, band and oversheath from the inside to the outside; The packed layer that described cable core comprises at least one insulated wire cores and is filled between insulated wire cores and band; Described insulated wire cores comprises conductor and insulating barrier; Described conductor is by the identical copper wire of many radicals amount and fibre bundle is stranded forms.The utility model fiber replaces steel wire strengthening core and fiber braiding layer, when synnema and copper wire one_to_one corresponding twist together, the inner covering that must extrude when cable center adds the steel wire rope or employing fibrage that extrude can be saved, decrease sheath consumption, reduce manufacturing process and cable cost, and the pull resistance of cable and pliability are given prominence to.

Description

一种智慧能源用随行抗拉电缆An accompanying tensile cable for smart energy

技术领域technical field

本实用新型涉及一种电缆,特别涉及一种智慧能源用随行抗拉电缆。The utility model relates to a cable, in particular to an accompanying tensile cable for smart energy.

背景技术Background technique

现有的随行抗拉电缆一般都是加钢丝绳加强和纤维编织加强,一般多为多芯电缆。其结构连接关系为:1)在电缆中间加带绝缘的钢丝绳,使电缆在敷设使用时能承受一定的拉力作用,电缆一般在受拉条件下使用,主要是承受拉力。此电缆抗拉性好,但由于是钢丝加强,使其整体变硬,不柔软,不易用在曲扰场合。2)电缆成缆后,挤包内护套,再纤维编织,然后挤包外护套,使电缆在敷设使用时能承受一定的拉力作用,也提高了护套的抗撕性,此电缆柔软度相对较高。但在工艺上面,生产难度大,不容易挤包护套,效率低下。现有的钢丝绳加强,放置在电缆中芯,虽然抗拉强度好,但电缆硬度增加,柔软度和弯曲性差;纤维编织,主要纤维编织在电缆内衬层上,虽然柔软度好,但制造工序繁琐,成本高。Existing accompanying tensile cables are generally reinforced with steel wire ropes and fiber braids, and are generally multi-core cables. The structural connections are as follows: 1) An insulated steel wire rope is added in the middle of the cable, so that the cable can withstand a certain tension when it is laid and used. The cable is generally used under tension, mainly to bear tension. This cable has good tensile strength, but because it is reinforced by steel wire, it becomes hard as a whole, not soft, so it is not easy to be used in bending and disturbing occasions. 2) After the cable is cabled, the inner sheath is extruded, then fiber braided, and then the outer sheath is extruded, so that the cable can withstand a certain tension during laying and use, and also improves the tear resistance of the sheath. This cable is soft degree is relatively high. But in terms of technology, the production is difficult, it is not easy to squeeze the sheath, and the efficiency is low. The existing steel wire rope is reinforced and placed in the cable core. Although the tensile strength is good, the hardness of the cable is increased, and the softness and bendability are poor; fiber braiding, the main fiber is braided on the inner lining of the cable. Although the softness is good, the manufacturing process Complicated and costly.

实用新型内容Utility model content

本实用新型的目的是解决上述技术问题,提供一种结构简单、抗拉强度高、能减少制造工序和电缆成本的智慧能源用抗拉随行电缆。The purpose of the utility model is to solve the above technical problems and provide a tensile accompanying cable for smart energy with simple structure, high tensile strength, and reduced manufacturing process and cable cost.

实现本实用新型目的的技术方案是一种智慧能源用随行抗拉电缆,由内至外依次为缆芯、包带和外护套;所述缆芯包括至少一根绝缘线芯和填充于绝缘线芯和包带之间的填充层;所述绝缘线芯包括导体和绝缘层;所述导体由多根数量相同的铜丝和纤维束绞合而成。The technical solution to realize the purpose of this utility model is a kind of accompanying tensile cable for smart energy, which consists of a cable core, a tape and an outer sheath from the inside to the outside; The filling layer between the wire core and the wrapping tape; the insulated wire core includes a conductor and an insulation layer; the conductor is formed by twisting a plurality of copper wires and fiber bundles with the same number.

所述导体的结构为:一根铜丝配对一根纤维束,两两绞合后再分层绞合。The structure of the conductor is as follows: one copper wire is paired with one fiber bundle, two pairs are twisted and then layered twisted.

所述导体有四层,由内至外依次为一组铜丝与纤维束、六组铜丝与纤维束、十二组铜丝与纤维束和十八组铜丝与纤维束。The conductor has four layers, from inside to outside, there are one group of copper wires and fiber bundles, six groups of copper wires and fiber bundles, twelve groups of copper wires and fiber bundles, and eighteen groups of copper wires and fiber bundles.

所述每组铜丝与纤维束平行排列绞合。Each group of copper wires and fiber bundles are arranged and twisted in parallel.

所述纤维束为玻璃纤维或者碳纤维或者芳纶丝或者丙纶丝或者锦纶丝。The fiber bundle is glass fiber or carbon fiber or aramid fiber or polypropylene fiber or nylon fiber.

采用了上述技术方案,本实用新型具有以下的有益效果:(1)本实用新型用纤维代替钢丝加强芯和纤维编织层,在束丝时和铜丝一一对应绞合在一起,可以节省去电缆中心加挤包的钢丝绳或采用纤维编织时必须挤包的内衬层,减少了护层用量,减少制造工序和电缆成本,并且电缆的抗拉性和柔软度突出。Adopting the above-mentioned technical scheme, the utility model has the following beneficial effects: (1) the utility model replaces the steel wire reinforcing core and the fiber braiding layer with fibers, and is twisted together with copper wires one by one when bundled, which can save The extruded steel wire rope is added to the center of the cable or the inner liner that must be extruded when fiber braiding is used, which reduces the amount of sheath, the manufacturing process and the cost of the cable, and the cable has outstanding tensile strength and softness.

(2)本实用新型的纤维束和铜丝平行排列绞合,纤维根数随着导体规格的大小而增加和减少,由于纤维和铜丝是平行排列绞合,因此受力均匀,并且相对其它抗拉电缆,重量轻。(2) The fiber bundles and copper wires of the utility model are arranged and twisted in parallel, and the number of fibers increases and decreases with the size of the conductor specification. Since the fibers and copper wires are arranged and twisted in parallel, the force is uniform, and compared with other Tensile cable, light weight.

(3)本实用新型优化了电缆结构,简化了生产工艺,降低了成本,加快了电缆生产效率,提高生产质量。由于电缆结构尺寸小、重量轻,给用户敷设、运输也带来了很大的方便。(3) The utility model optimizes the cable structure, simplifies the production process, reduces the cost, accelerates the cable production efficiency, and improves the production quality. Due to the small size and light weight of the cable structure, it also brings great convenience to users in laying and transportation.

(4)本实用新型的结构适用于各类移动、卷绕、抗拉等场合。(4) The structure of the utility model is suitable for various occasions such as moving, winding, and pulling.

附图说明Description of drawings

为了使本实用新型的内容更容易被清楚地理解,下面根据具体实施例并结合附图,对本实用新型作进一步详细的说明,其中In order to make the content of the utility model easier to understand clearly, the utility model will be further described in detail below according to specific embodiments and in conjunction with the accompanying drawings, wherein

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

附图中标号为:The labels in the accompanying drawings are:

缆芯1、绝缘线芯11、导体11-1、铜丝11-1-1、纤维束11-1-2、绝缘层11-2、填充层12、包带2、外护套3。Cable core 1, insulated wire core 11, conductor 11-1, copper wire 11-1-1, fiber bundle 11-1-2, insulating layer 11-2, filling layer 12, wrapping tape 2, outer sheath 3.

具体实施方式Detailed ways

(实施例1)(Example 1)

见图1,本实施例的一种智慧能源用随行抗拉电缆,由内至外依次为缆芯1、包带2和外护套3;所述缆芯1包括三根绝缘线芯11和填充于绝缘线芯11和包带2之间的填充层12;所述绝缘线芯11包括导体11-1和绝缘层11-2;所述导体11-1由37根数量相同的铜丝11-1-1和纤维束11-1-2绞合而成。所述导体11-1的结构为:一根铜丝11-1-1配对一根纤维束11-1-2,两两绞合后再分层绞合。所述导体11-1有四层,由内至外依次为一组铜丝11-1-1与纤维束11-1-2、六组铜丝11-1-1与纤维束11-1-2、十二组铜丝11-1-1与纤维束11-1-2和十八组铜丝11-1-1与纤维束11-1-2。所述每组铜丝11-1-1与纤维束11-1-2平行排列绞合。所述纤维束11-1-2为玻璃纤维或者碳纤维或者芳纶丝或者丙纶丝或者锦纶丝。缆芯1与包带2之间填充层12使缆芯1圆整后,再绕包包带2。外护套3挤包在包带2上面。电缆成缆和挤出只要在普通的设备上就可以实现。所用设备都为常用型、工艺也普通。As shown in Fig. 1, a portable tensile cable for smart energy in this embodiment includes a cable core 1, a tape 2 and an outer sheath 3 from the inside to the outside; the cable core 1 includes three insulated wire cores 11 and a filler The filling layer 12 between the insulated core 11 and the wrapping tape 2; the insulated core 11 includes a conductor 11-1 and an insulating layer 11-2; the conductor 11-1 consists of 37 copper wires 11- 1-1 and fiber bundle 11-1-2 twisted. The structure of the conductor 11-1 is: a copper wire 11-1-1 paired with a fiber bundle 11-1-2, twisted in pairs and then twisted in layers. The conductor 11-1 has four layers, and from the inside to the outside are a group of copper wires 11-1-1 and fiber bundles 11-1-2, six groups of copper wires 11-1-1 and fiber bundles 11-1- 2. Twelve groups of copper wires 11-1-1 and fiber bundles 11-1-2 and eighteen groups of copper wires 11-1-1 and fiber bundles 11-1-2. Each group of copper wires 11-1-1 and fiber bundles 11-1-2 are arranged and twisted in parallel. The fiber bundle 11-1-2 is glass fiber or carbon fiber or aramid fiber or polypropylene fiber or nylon fiber. After the filling layer 12 between the cable core 1 and the wrapping tape 2 makes the cable core 1 round, the wrapping tape 2 is wrapped around it. The outer sheath 3 is extruded and wrapped on the strap 2. Cable cabling and extrusion can be realized on ordinary equipment. All the equipment used are of common type and the process is common.

以上所述的具体实施例,对本实用新型的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本实用新型的具体实施例而已,并不用于限制本实用新型,凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The specific embodiments described above have further described the purpose, technical solutions and beneficial effects of the present utility model in detail. It should be understood that the above descriptions are only specific embodiments of the present utility model and are not intended to limit the present invention. For the utility model, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model shall be included in the protection scope of the utility model.

Claims (5)

1.一种智慧能源用随行抗拉电缆,其特征在于:由内至外依次为缆芯(1)、包带(2)和外护套(3);所述缆芯(1)包括至少一根绝缘线芯(11)和填充于绝缘线芯(11)和包带(2)之间的填充层(12);所述绝缘线芯(11)包括导体(11-1)和绝缘层(11-2);所述导体(11-1)由多根数量相同的铜丝(11-1-1)和纤维束(11-1-2)绞合而成。1. An accompanying tensile cable for smart energy, characterized in that: from the inside to the outside, it is a cable core (1), a tape (2) and an outer sheath (3); the cable core (1) includes at least An insulated core (11) and a filling layer (12) filled between the insulated core (11) and the wrapping tape (2); the insulated core (11) includes a conductor (11-1) and an insulating layer (11-2); the conductor (11-1) is formed by twisting a plurality of copper wires (11-1-1) and fiber bundles (11-1-2) with the same number. 2.根据权利要求1所述的一种智慧能源用随行抗拉电缆,其特征在于:所述导体(11-1)的结构为:一根铜丝(11-1-1)配对一根纤维束(11-1-2),两两绞合后再分层绞合。2. A traveling tensile cable for smart energy according to claim 1, characterized in that: the structure of the conductor (11-1) is: a copper wire (11-1-1) paired with a fiber bundles (11-1-2), twisted in pairs and then layered. 3.根据权利要求2所述的一种智慧能源用随行抗拉电缆,其特征在于:所述导体(11-1)有四层,由内至外依次为一组铜丝(11-1-1)与纤维束(11-1-2)、六组铜丝(11-1-1)与纤维束(11-1-2)、十二组铜丝(11-1-1)与纤维束(11-1-2)和十八组铜丝(11-1-1)与纤维束(11-1-2)。3. A traveling tensile cable for smart energy according to claim 2, characterized in that: the conductor (11-1) has four layers, and from the inside to the outside is a group of copper wires (11-1- 1) and fiber bundles (11-1-2), six groups of copper wires (11-1-1) and fiber bundles (11-1-2), twelve groups of copper wires (11-1-1) and fiber bundles (11-1-2) and eighteen groups of copper wires (11-1-1) and fiber bundles (11-1-2). 4.根据权利要求3所述的一种智慧能源用随行抗拉电缆,其特征在于:所述每组铜丝(11-1-1)与纤维束(11-1-2)平行排列绞合。4. A traveling tensile cable for smart energy according to claim 3, characterized in that: each group of copper wires (11-1-1) and fiber bundles (11-1-2) are arranged and twisted in parallel . 5.根据权利要求1至4之一所述的一种智慧能源用随行抗拉电缆,其特征在于:所述纤维束(11-1-2)为玻璃纤维或者碳纤维或者芳纶丝或者丙纶丝或者锦纶丝。5. A traveling tensile cable for smart energy according to any one of claims 1 to 4, characterized in that: the fiber bundle (11-1-2) is glass fiber or carbon fiber or aramid fiber or polypropylene fiber Or nylon yarn.
CN201520245056.3U 2015-04-21 2015-04-21 A kind of wisdom energy retinue tensile cable Expired - Fee Related CN204651044U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110942844A (en) * 2018-09-25 2020-03-31 深圳市冠平电子有限公司 Wire rod and processing technology thereof
CN111834039A (en) * 2020-07-24 2020-10-27 远东电缆有限公司 Ultra-soft large-current cable for smart energy and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110942844A (en) * 2018-09-25 2020-03-31 深圳市冠平电子有限公司 Wire rod and processing technology thereof
CN111834039A (en) * 2020-07-24 2020-10-27 远东电缆有限公司 Ultra-soft large-current cable for smart energy and preparation method thereof

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