CN104074014A - Slack air expansion mercerizing machine for circular knitted fabric - Google Patents
Slack air expansion mercerizing machine for circular knitted fabric Download PDFInfo
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- CN104074014A CN104074014A CN201310095874.5A CN201310095874A CN104074014A CN 104074014 A CN104074014 A CN 104074014A CN 201310095874 A CN201310095874 A CN 201310095874A CN 104074014 A CN104074014 A CN 104074014A
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- diameter
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- air heave
- mercerizing range
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Abstract
The invention discloses a slack air expansion mercerizing machine for circular knitted fabric which comprises a cloth dragging mechanism, an alkali leaching mechanism, a permeation mechanism, an alkali removing mechanism and a flushing mechanism. The alkali removing mechanism comprises an air expansion fabric expanding device, and the fabric expanding device comprises a diameter detection mechanism, an inflation control mechanism and an inflation pipe. The diameter detection mechanism is used for detecting the diameter of a piece of circular knitted fabric, and sending detection data to the inflation control mechanism; the inflation control mechanism judges whether the machine needs to be filled with compressed gas through the inflation pipe for the increase in the diameter of the circular knitted fabric according to the detection data. According to the circular knitting slack air expansion mercerizing machine, the air expansion is adopted to replace mechanical expansion, the problem that in the mechanical expansion process, friction marks are prone to being generated is solved, in the knitting cylinder expansion process, tension at all positions is consistent, and inconsistency of tension of contact points and tension of non-contact points in the mechanical expansion is removed. Automatic control is utilized for keeping stability of the diameter size of the circular knitted fabric in the washing alkali removing process of the circular knitted fabric, and the non-automatic control state of independent air expansion type fabric expansion is avoided.
Description
Technical field
The invention belongs to mechanical equipment technical field, relate to a kind of mercerizing range, relate in particular to a kind of cylinder knitting pine heap air heave type mercerizing range.
Background technology
The drum type brake FormaluxMT-15 mercerizing range of Italy Sperott Rimar company: in stable/reductive steam box, adopt the circular temple of a variable-diameter, can be by the expansion of circular fabric broadwise, at steam box outward in the face of temple step-less adjustment.At present, above-mentioned drum type brake FormaluxMT-15 mercerizing range and the domestic knitting mercerizing range of imitation type, its permeability apparatus is many tensioning posture infiltrations.
Meanwhile, famous scholar professor Tao Naijie of China's textile printing and dyeing has invented " slack mercerizing " technique, and this theory is applied on the woven fabric chain mercerizer of cotton and polyester-cotton blend.But do not apply precedent on circular fabric cotton and polyester-cotton blend mercerizing equipment.
In addition, at present both at home and abroad the shaping equipment of cylinder pin thing mercerising is adopted to mechanical expanding mechanism, between fabric and support, has friction, fabric by time radially suffered pulling force larger, friction easily causes again fabric scratch, this is disadvantageous to knitted fabric.Also there is the gas of employing bulkage formula, but circular fabric diameter all can not be controlled in automation, can not meet the dimensional requirement after fabric mercerising.
In view of this, nowadays in the urgent need to designing a kind of new cylinder knitting pine heap air heave type mercerizing range, to solve the above-mentioned defect of prior art.
Summary of the invention
Technical problem to be solved by this invention is: provide a kind of cylinder knitting pine heap air heave type mercerizing range, the stability of circular fabric diameter dimension in the time of can keeping circular fabric washing lixiviating.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
A cylinder knitting pine heap air heave type mercerizing range, described mercerizing range comprises: cloth-handling mechanism, caustic dip mechanism, infiltration mechanism, lixiviating mechanism, flushing machine;
Described lixiviating mechanism comprises air heave type amplitude-expanding device, and air heave type amplitude-expanding device comprises examine of diameter mechanism, ventilating control mechanism, gas tube;
Described examine of diameter mechanism is in order to detect the diameter of circular fabric, and detection data are sent to ventilating control mechanism; Ventilating control mechanism judges whether Compressed Gas to be filled with by gas tube according to detecting data, to increase the diameter of cylinder knitting.
As a preferred embodiment of the present invention, described examine of diameter mechanism comprises lever oscillating arm mechanisms, Angular Displacement Detecting mechanism, rotary encoder, microprocessor;
Described lever oscillating arm mechanisms is by the rotatable setting of an axis body, and circular fabric contacts with lever oscillating arm mechanisms; When circular fabric diameter changes, the axis body of lever oscillating arm mechanisms is done corresponding rotation;
One end fixed angles displacement detecting mechanism of described axis body, Angular Displacement Detecting mechanism is sent to rotary encoder by the spin data detecting;
Described rotary encoder angle displacement signal carries out sensing and counting, then sends data to microprocessor; Described microprocessor obtains the diameter of circular fabric by calculating.
As a preferred embodiment of the present invention, described lever oscillating arm mechanisms is arranged between gag lever post, gas tube, circular fabric is pulled movement successively under the constraint of gag lever post, lever oscillating arm mechanisms, two gas tubes, and circular fabric is between two gas tubes.
As a preferred embodiment of the present invention, one end of described lever oscillating arm mechanisms is provided with weight.
As a preferred embodiment of the present invention, described lixiviating mechanism comprises one or more heat water-spraying's lixiviating calibrators, and heat water-spraying's lixiviating calibrator comprises spray casing, water tank, circulated sprinkling control module; The main part of described air heave type amplitude-expanding device is arranged in spray casing.
As a preferred embodiment of the present invention, described lever oscillating arm mechanisms is by the rotatable setting of an axis body; The both sides of this axis body are fixed on spray casing by bearing.
As a preferred embodiment of the present invention, a side of described gas tube is provided with electromagnetic start valve, and mechanism is connected with ventilating control.
As a preferred embodiment of the present invention, described infiltration mechanism comprises feed preparation unit roller, hand beating mechanism, net belt conveying mechanism, heap cloth amount controlling organization; Infiltration mechanism adopts the loose formula means of conveyance such as net belt type, crawler type, bar grid formula, guide roll type to substitute the compact form machinery driving styles such as deflector roll or drying cylinder, has both guaranteed the abundant infiltration of alkali lye to fabric, has eliminated again the pressurized folding line on cylinder open width both sides.Described feed preparation unit roller, hand beating mechanism are arranged at a side top of net belt conveying mechanism, and heap cloth amount controlling organization is arranged at the opposite side top of net belt conveying mechanism.
Beneficial effect of the present invention is: the cylinder knitting pine heap air heave type mercerizing range that the present invention proposes, adopts air heave type to replace mechanical expansion, the problem of the easy generation Friction mark while eliminating mechanical expansion; Uniform tension in order everywhere while making the expansion of knitting cylinder, contact point and contact point tension force inconsistent not while eliminating mechanical expansion; The stability of the size of circular fabric diameter while utilizing automation control to keep circular fabric washing lixiviating, overcomes the non-automatic control shape of independent air heave type expanding, guarantees the stablizing effect of mercerization of knitting goods size.
In addition, the present invention transmits without tension force, pine heap when fabric pentration state, reduces the extruding of fabric and the action that stretches; Thereby eliminate the processed fabric folding line that cannot eliminate that transmission can produce under tensioning state, improve the quality of mercerising product.
Accompanying drawing explanation
Fig. 1 is the principle schematic of mercerizing range air heave type expanding of the present invention.
Fig. 2 is the part-structure schematic diagram of cylinder knitting pine heap air heave type mercerizing range of the present invention.
Fig. 3 is mercerizing range air heave type expanding diameter Computing Principle schematic diagram of the present invention.
Fig. 4 is the structural representation of the infiltration mechanism of mercerizing range of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing, describe the preferred embodiments of the present invention in detail.
Embodiment mono-
The present invention has disclosed a kind of cylinder knitting pine heap air heave type mercerizing range, and described mercerizing range comprises: entering cloth rack (cloth-handling mechanism), caustic dip mechanism, infiltration mechanism, lixiviating mechanism, flushing machine.Circular fabric enters caustic dip mechanism by entering cloth rack (cloth-handling mechanism), circular fabric caustic dip is processed, after caustic dip, by the present invention, permeate mechanism and enter infiltration state, then by lixiviating mechanism, carry out charge type expanding and lixiviating is processed, then utilize flushing machine to carry out clear water flushing.The main improvement of the present invention is lixiviating mechanism and the infiltration mechanism of mercerizing range.
Refer to Fig. 2, described lixiviating mechanism comprises one or more heat water-spraying's lixiviating calibrators, and heat water-spraying's lixiviating calibrator comprises spray casing 2, water tank 10, circulated sprinkling control module.In addition, described lixiviating mechanism also comprises air heave type amplitude-expanding device, and the main part of described air heave type amplitude-expanding device is arranged in spray casing 2.The diameter control of knitted fabric when air heave type amplitude-expanding device can directly apply to the inner spray of heat water-spraying's lixiviating calibrator, the door width during for knitting mercerization style end product plays location.As shown in Figure 2, mop roller 21 is active rotation, forms to be fixed transport with large roller 22.
Air heave type amplitude-expanding device comprises examine of diameter mechanism, ventilating control mechanism, gas tube.Described examine of diameter mechanism is in order to detect the diameter of circular fabric, and detection data are sent to ventilating control mechanism; Ventilating control mechanism judges whether Compressed Gas to be filled with by gas tube according to detecting data, to increase the diameter of cylinder knitting.Because being flooded profit, fabric forms air-locked moisture film, and if fabric is without broken cylinder, air tight; In airbag, atmospheric pressure is relevant by spreading diameter with fabric, and diameter is relevant to grain cross tension force again; This tension force changes because of fabric variety, structure difference.Because pressure is very little, respective change value is also very little, for common air supply system, can ignore.
Refer to Fig. 1, in the present embodiment, described examine of diameter mechanism comprises lever oscillating arm mechanisms 5, angular displacement instrument 1, rotary encoder, microprocessor.Described lever oscillating arm mechanisms 5 is by the rotatable setting of an axis body, and circular fabric 7 contacts with lever oscillating arm mechanisms 5; When circular fabric 7 diameters change, the axis body of lever oscillating arm mechanisms 5 is done corresponding rotation.One end of described lever oscillating arm mechanisms 5 is provided with weight 6, can adjustment (adjusting) lever formula oscillating arm mechanisms 5, and it is contacted with air swelling type circular fabric with minimum force.
The axis body two end strong points of lever oscillating arm mechanisms 5 connect with bearing 8 and spray casing 2; Stretch out outside spray casing 2 one end of described axis body, fixed angles displacement instrument 1 on axis body, and angular displacement instrument 1 is connected with axis body; Axis body angle has displacement, and the axle of angular displacement instrument 1 is done respective angles displacement.Angular displacement instrument 1 is sent to rotary encoder by the spin data detecting.Described rotary encoder angle displacement signal carries out sensing and counting, then sends data to microprocessor.Described microprocessor obtains the diameter of circular fabric 7 by calculating.
Particularly, microprocessor can be processed sensing signal and count signal, obtains the shift value that measured workpiece is deposited direction of rotation, finally displacement measurement is carried out to error correction.The angular displacement signal of output carries out sensing and counting, re-uses a microprocessor sensing signal and count signal are processed, and obtains the shift value that measured workpiece is deposited direction of rotation, finally displacement measurement is carried out to error correction.
In addition, described lever oscillating arm mechanisms is arranged between gag lever post 9, gas tube 4, and circular fabric 7 is pulled movement successively under the constraint of gag lever post 9, lever oscillating arm mechanisms 5, two gas tubes 4, and circular fabric 7 is between two gas tubes 4.One side of described gas tube 4 is provided with electromagnetic start valve 3, and mechanism is connected with ventilating control, and ventilating control mechanism (or microprocessor, can be also other control modules) controls the unlatching of electromagnetic start valve 3 with closed.
Refer to Fig. 3, control principle of the present invention is: circular fabric diameter changes shape and plays axle angle displacement, sends telecommunications breath, can differentiate the diameter of circular fabric through computing.When variant with needs diameters, ventilating control mechanism (or microprocessor, can be also other control modules) control electromagnetic pneumatic valve 3 switches, output squeezing air increases circular fabric 7 diameters, until reach, need numerical value, make circular fabric diameter reach technological requirement.
Refer to Fig. 4, described infiltration mechanism comprises feed preparation unit roller 11, hand beating mechanism 12, net belt conveying mechanism 13, heap cloth amount controlling organization 14; Infiltration mechanism adopts the loose formula means of conveyance such as net belt type, crawler type, bar grid formula, guide roll type to substitute the compact form machinery driving styles such as deflector roll or drying cylinder, has both guaranteed the abundant infiltration of alkali lye to fabric, has eliminated again the pressurized folding line on cylinder open width both sides.Described feed preparation unit roller 11, hand beating mechanism 12 are arranged at a side top of net belt conveying mechanism 13, and heap cloth amount controlling organization 14 is arranged at the opposite side top of net belt conveying mechanism 13.
In sum, the cylinder knitting pine heap air heave type mercerizing range that the present invention proposes, adopts air heave type to replace mechanical expansion, the problem of the easy generation Friction mark while eliminating mechanical expansion; Uniform tension in order everywhere while making the expansion of knitting cylinder, contact point and contact point tension force inconsistent not while eliminating mechanical expansion; The stability of the size of circular fabric diameter while utilizing automation control to keep circular fabric washing lixiviating, overcomes the non-automatic control shape of independent air heave type expanding, guarantees the stablizing effect of mercerization of knitting goods size.Mercerizing range of the present invention can combine with computer control, realizes mercerization quality and controls comprehensively.
In addition, mercerizing range of the present invention makes after circular fabric band concentrated base, completely in relaxed state, without tension force, by crawler belt, drive fabric to move forward, both guaranteed the reaction time of concentrated base and fabric, do not make again any position of fabric be squeezed impaired, reduce the extruding of fabric and the action that stretches; Thereby eliminate the processed fabric folding line that cannot eliminate that transmission can produce under tensioning state, improve the quality of mercerising product.
Here description of the invention and application is illustrative, not wants by scope restriction of the present invention in the above-described embodiments.Here the distortion of disclosed embodiment and change is possible, and for those those of ordinary skill in the art, the various parts of the replacement of embodiment and equivalence are known.Those skilled in the art are noted that in the situation that not departing from spirit of the present invention or substantive characteristics, and the present invention can be with other form, structure, layout, ratio, and realizes with other assembly, material and parts.In the situation that not departing from the scope of the invention and spirit, can carry out other distortion and change to disclosed embodiment here.
Claims (9)
1. a cylinder knitting pine heap air heave type mercerizing range, is characterized in that, described mercerizing range comprises: cloth-handling mechanism, caustic dip mechanism, infiltration mechanism, lixiviating mechanism, flushing machine;
Described lixiviating mechanism comprises air heave type amplitude-expanding device, and air heave type amplitude-expanding device comprises examine of diameter mechanism, ventilating control mechanism, gas tube;
Described examine of diameter mechanism is in order to detect the diameter of circular fabric, and detection data are sent to ventilating control mechanism; Ventilating control mechanism judges whether that according to detecting data Compressed Gas need to be contacted to circular fabric by gas tube is filled with, to increase the diameter of cylinder knitting.
2. cylinder knitting pine according to claim 1 is piled air heave type mercerizing range, it is characterized in that:
Described examine of diameter mechanism comprises lever oscillating arm mechanisms, Angular Displacement Detecting mechanism, rotary encoder, microprocessor;
Described lever oscillating arm mechanisms is by the rotatable setting of an axis body, and circular fabric contacts with lever oscillating arm mechanisms; When circular fabric diameter changes, the axis body of lever oscillating arm mechanisms is done corresponding rotation;
One end fixed angles displacement detecting mechanism of described axis body, Angular Displacement Detecting mechanism is sent to rotary encoder by the spin data detecting;
Described rotary encoder angle displacement signal carries out sensing and counting, then sends data to microprocessor; Described microprocessor obtains the diameter of circular fabric by calculating.
3. cylinder knitting pine according to claim 2 is piled air heave type mercerizing range, it is characterized in that:
Described lever oscillating arm mechanisms is arranged between gag lever post, gas tube, and circular fabric is pulled movement successively under the constraint of gag lever post, lever oscillating arm mechanisms, two gas tubes, and circular fabric is between two gas tubes.
4. cylinder knitting pine according to claim 2 is piled air heave type mercerizing range, it is characterized in that:
One end of described lever oscillating arm mechanisms is provided with weight.
5. according to the cylinder knitting pine heap air heave type mercerizing range one of claim 1 to 4 Suo Shu, it is characterized in that:
Described lixiviating mechanism comprises one or more heat water-spraying's lixiviating calibrators, the sizing of heat water-spraying's lixiviating
Device comprises spray casing, water tank, circulated sprinkling control module; The main part of described air heave type amplitude-expanding device is arranged in spray casing.
6. cylinder knitting pine according to claim 5 is piled air heave type mercerizing range, it is characterized in that:
Described lever oscillating arm mechanisms is by the rotatable setting of an axis body; The both sides of this axis body are fixed on spray casing by bearing.
7. cylinder knitting pine according to claim 1 is piled air heave type mercerizing range, it is characterized in that:
One side of described gas tube is provided with electromagnetic start valve, and mechanism is connected with ventilating control.
8. cylinder knitting pine according to claim 1 is piled air heave type mercerizing range, it is characterized in that:
Described infiltration mechanism comprises the heap cloth amount controlling organization of feed preparation unit roller, hand beating mechanism, connecting gear, infiltration mechanism; Infiltration mechanism adopts loose formula means of conveyance to substitute compact form machinery driving style, guarantees the abundant infiltration of alkali lye to fabric, eliminates the pressurized folding line on cylinder open width both sides;
Described feed preparation unit roller, hand beating mechanism are arranged at a side top of net belt conveying mechanism, and heap cloth amount controlling organization is arranged at the opposite side top of net belt conveying mechanism.
9. cylinder knitting pine according to claim 8 is piled air heave type mercerizing range, it is characterized in that:
Described loose formula means of conveyance adopt a kind of in net belt type, crawler type, bar grid formula, guide roll type.
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CN201310095874.5A CN104074014A (en) | 2013-03-25 | 2013-03-25 | Slack air expansion mercerizing machine for circular knitted fabric |
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CN201310095874.5A CN104074014A (en) | 2013-03-25 | 2013-03-25 | Slack air expansion mercerizing machine for circular knitted fabric |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106087309A (en) * | 2016-08-11 | 2016-11-09 | 新昌县宇峰印染机械有限公司 | A kind of knitting open width mercerizing range |
CN112831937A (en) * | 2020-12-20 | 2021-05-25 | 宁波玻尔新材料科技有限公司 | Integrated alkali removing equipment for mercerizing textile technology |
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JPH05195417A (en) * | 1992-01-17 | 1993-08-03 | Sando Iron Works Co Ltd | Method for mercerizing round drum knit cloth and appratus therefor |
CN101289797A (en) * | 2007-04-16 | 2008-10-22 | 张琦 | Knitting tubular open width refining rinsing combination machine |
CN201268784Y (en) * | 2008-08-06 | 2009-07-08 | 上海和晓印花有限公司 | Gas expansion type fabric expansion apparatus |
CN201268783Y (en) * | 2008-08-06 | 2009-07-08 | 上海和晓印花有限公司 | Tubular knit mercerizer with gas expansion fabric expansion apparatus |
CN202450281U (en) * | 2012-01-05 | 2012-09-26 | 烟台海联印染机械有限公司 | Circular knit mercerizing machine |
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2013
- 2013-03-25 CN CN201310095874.5A patent/CN104074014A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US4269046A (en) * | 1978-11-08 | 1981-05-26 | Lindauer Dornier Gesellschaft Mbh | Externally held cylindrical spreading means for tubular fabric |
JPH05195417A (en) * | 1992-01-17 | 1993-08-03 | Sando Iron Works Co Ltd | Method for mercerizing round drum knit cloth and appratus therefor |
CN101289797A (en) * | 2007-04-16 | 2008-10-22 | 张琦 | Knitting tubular open width refining rinsing combination machine |
CN201268784Y (en) * | 2008-08-06 | 2009-07-08 | 上海和晓印花有限公司 | Gas expansion type fabric expansion apparatus |
CN201268783Y (en) * | 2008-08-06 | 2009-07-08 | 上海和晓印花有限公司 | Tubular knit mercerizer with gas expansion fabric expansion apparatus |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106087309A (en) * | 2016-08-11 | 2016-11-09 | 新昌县宇峰印染机械有限公司 | A kind of knitting open width mercerizing range |
CN112831937A (en) * | 2020-12-20 | 2021-05-25 | 宁波玻尔新材料科技有限公司 | Integrated alkali removing equipment for mercerizing textile technology |
CN112831937B (en) * | 2020-12-20 | 2022-11-01 | 宁波玻尔新材料科技有限公司 | Integrated alkali removing equipment for mercerizing textile technology |
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Application publication date: 20141001 |