CN104072042A - High-wear-resistance heavy-load terrace material as well as preparation and construction methods thereof - Google Patents
High-wear-resistance heavy-load terrace material as well as preparation and construction methods thereof Download PDFInfo
- Publication number
- CN104072042A CN104072042A CN201410315317.4A CN201410315317A CN104072042A CN 104072042 A CN104072042 A CN 104072042A CN 201410315317 A CN201410315317 A CN 201410315317A CN 104072042 A CN104072042 A CN 104072042A
- Authority
- CN
- China
- Prior art keywords
- weight
- parts
- weight parts
- heavy duty
- high abrasion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Floor Finish (AREA)
Abstract
The invention relates to a high-wear-resistance heavy-load terrace material as well as preparation and construction methods thereof, belonging to the field of building terrace materials. The high-wear-resistance heavy-load terrace material is composed of 66 parts by weight of super-hardness rust-free metal aggregate and 34 parts by weight of auxiliary materials, wherein the super-hardness rust-free metal aggregate is composed of 100 parts by weight of iron alloy, 0.05 part by weight of rare earth, 3 parts by weight of rust inhibitor and 5 parts by weight of foaming agent; the auxiliary materials include 20 parts by weight of silica fume, 50 parts by weight of cement and 3 parts by weight of intermediate agent, and high-temperature treatment is carried out twice during a preparation process. During construction, the high-wear-resistance heavy-load terrace material is spread on concrete by means of the aggregate grading of aggregate particles with different particle sizes according to different ground bearing loads. The material disclosed by the invention is high in strength and high in toughness, and has heavy-load high-wear-resistance impact resistance; and by using the material disclosed by the invention, construction period can be shortened and construction cost can be reduced.
Description
Technical field
The invention belongs to building site terrace material field, be specifically related to a kind of high abrasion heavy duty floor material and preparation and constructional method.
Background technology
Heavy duty floor material starts America and Europe universal rapidly from the phase at the end of the eighties in last century, become the perfect substitute products of terrazzo abrasion-proof terrace, the first-selection of Ye Shi developed country in Wear-resisting terrace material.In recent years, along with the development of China's manufacturing industry, between each large car, the place such as logistics center is more and more higher to heavily loaded Wear-resisting terrace material demand, the load-carrying to material itself and wear resistance also have very high requirement.And the existing floor material of China also cannot meet this requirement, seriously restrict the development of relevant industries, be a problem demanding prompt solution.
Summary of the invention
The object of the invention is in order to overcome the deficiencies in the prior art, a kind of high abrasion heavy duty floor material and preparation and constructional method are provided.
The technical scheme that the present invention solves the problems of the technologies described above is as follows: this high abrasion heavy duty floor material is made up of the exceptional hardness non-corrosive metal aggregate of 66 weight parts and the auxiliary material of 34 weight parts; Exceptional hardness non-corrosive metal aggregate is made up of the iron alloy of 100 weight parts, rare earth, the rust inhibitor of 3 weight parts and the whipping agent of 5 weight parts of 0.05 weight part; Auxiliary material is made up of SILICA FUME, the cement of 50 weight parts and the intermediate agent of 3 weight parts of 20 weight parts;
Above-mentioned high abrasion heavy duty floor material prepares as follows:
In the iron alloy that A, ferrosilicon that to sort weight ratio be by hand 1: 1 and ferromanganese mix, impurity sifts out;
B, the iron alloy obtaining in A step is crushed to the following particle of-200 order with turning beater grinder, then uses magnetic separator magnetic separation, remove impurity, then screen with vibratory screening apparatus, obtain the iron alloy of-200 orders left and right;
C, the ferroalloy particles obtaining in B step is packed in sintering tank and sends in High Temperature Furnaces Heating Apparatus and be warming up to 1050 DEG C, add whipping agent and rare earth to carry out roasting foaming 36 hours, then while being cooled to room temperature, be crushed to 120 order left and right particles again through pulverizer, after foaming, specific volume is controlled at 3.8T/m
3;
D, to pour the particle obtaining in C step into concentration be in 7% sodium silicate solution, soaks 30min, then use oven for drying, is placed on clean iron plate;
E, by the particle obtaining in D step, send into roasting furnace temperature elevation to 800-1000 DEG C, add rare earth to mix, reaction 4h, when roasting, add rare gas element to carry out corrosion protection, after calcination, be cooled to room temperature, after pulverizer is pulverized, select-6 order～+ 100 order particles with Vibration Screen and obtain exceptional hardness non-corrosive metal aggregate;
F, add successively SILICA FUME, intermediate agent, rust inhibitor and cement to the exceptional hardness non-corrosive metal aggregate of gained in E step, after evenly mixing with mixer, obtain high abrasion heavy duty floor material.
Preferably, described whipping agent is carbonic acid silicon, and described rust inhibitor is Sodium Nitrite, and described intermediate agent is bodied ferric sulfate.
In addition, the constructional method of high abrasion of the present invention heavy duty floor material is the difference according to ground load, adopt different-grain diameter particle grading of aggregate mode mix, then spreading is on concrete.The mode of spreading is also because the difference of the weight of load-carrying is adjusted.
Grading of aggregate refers to the distribution situation of each particles in aggregate, and briefly namely oarse-grained in aggregate have how many, medium grain have how many, short grained have how many.Only have size particles content suitable, just can make hole less.The object of grating makes concrete mix as far as possible closely knit exactly.
Compared with prior art, the invention has the beneficial effects as follows: by adding exceptional hardness non-corrosive metal aggregate, make that the strength of materials of the present invention is high, toughness is strong, there is heavily loaded high abrasion shock resistance; Specific volume is little, can improve the mixedness of aggregate and auxiliary material, improves aggregate accounting, and terrace performance energy maximum strength is played a role; Specific surface area is large, and anti-permeability performance is good, rust protection; In the course of processing through dual antirust processing and passivation, to there being its rust-proof effect of place of goods of corrosion and corrosive medium more remarkable; When construction and concrete synchronous construction, can on base concrete, form one deck densification, high-intensity heavily loaded high abrasion surface layer, shorten construction period, reduce construction cost.
The raw material of wanting required for the present invention can obtain by being purchased on market, and wherein iron alloy is produced by Changping County, Beijing mechanical workout factory, is to be main body base-material as special high abrasion metal in the present invention, has heavy duty, the advantages such as high abrasion; Whipping agent is produced by Zhu Cheng company limited of BeiJing ZhongKe, plays in the present invention foaming, steady bubble, improves material hardness; Rare earth is to be produced by Gansu rare earth company limited, and middle-weight rare earths change metal metallurgical structure of the present invention makes it have the effect of high abrasion; Rust inhibitor is to be produced by new millennium east, Beijing material of construction company limited, plays in the present invention rust protection effect; SILICA FUME is produced by Chengdu four directions SILICA FUME factory, works in the present invention to improve resistance to compression, anti-folding, impervious, anticorrosion, shock resistance and wear resisting property; Cement is that effluent north Wan Rui Chemical Co., Ltd. produces, and plays in the present invention solidification; Bodied ferric sulfate is that effluent north Wan Rui Chemical Co., Ltd. produces, and plays in the present invention curing, dehydration; Rare gas element is provided by Beijing Century tide carrier trade company limited, plays in the present invention anti-oxidant rustless property in the time of roasting.
Embodiment
Below principle of the present invention and feature are described, example, only for explaining the present invention, is not intended to limit scope of the present invention.
Embodiment 1
A kind of preparation of high abrasion heavy duty floor material:
In the iron alloy that A, ferrosilicon that to sort weight ratio be by hand 1: 1 and ferromanganese mix, impurity sifts out;
B, the iron alloy obtaining in A step is crushed to the following particle of-200 order with turning beater grinder, then uses magnetic separator magnetic separation, remove impurity, then screen with vibratory screening apparatus, obtain the iron alloy of-200 orders left and right;
C, the ferroalloy particles obtaining in B step is packed in sintering tank and sends in High Temperature Furnaces Heating Apparatus and be warming up to 1050 DEG C, add whipping agent and rare earth to carry out roasting foaming 36 hours, then while being cooled to room temperature, be crushed to 120 order left and right particles again through pulverizer, after foaming, specific volume is controlled at 3.8T/m
3;
D, to pour the particle obtaining in C step into concentration be in 7% sodium silicate solution, soaks 30min, then use oven for drying, is placed on clean iron plate;
E, by the particle obtaining in D step, send into roasting furnace temperature elevation to 800-1000 DEG C, add rare earth to mix, reaction 4h, when roasting, add rare gas element to carry out corrosion protection, after calcination, be cooled to room temperature, after pulverizer is pulverized, select-6 order～+ 100 order particles with Vibration Screen and obtain exceptional hardness non-corrosive metal aggregate;
F, add successively SILICA FUME, intermediate agent, rust inhibitor and cement to the exceptional hardness non-corrosive metal aggregate of gained in E step, after evenly mixing with mixer, obtain high abrasion heavy duty floor material.
The invention process 1 high abrasion heavy duty floor material is carried out to performance measurement, and each test result of gained is as shown in table 1:
Table 1: high abrasion heavy duty floor material property indices of the present invention
Application Example:
The high abrasion heavy duty floor material obtaining in embodiment 1 is got respectively to 10-12 object particles of aggregates, 12-16 object particles of aggregates, 16-20 object particles of aggregates, 20-35 object particles of aggregates, 35-100 object particles of aggregates according to size, adopt different grating methods to construct according to load-bearing load in workyard is different, specifically refer to table 2:
Table 2: high abrasion heavy duty floor material Application Example of the present invention
The above; only for preferably embodiment of the present invention, but protection scope of the present invention is not limited to this, is anyly familiar with in technical scope that those skilled in the art disclose in the present invention; the variation that can expect easily or replacement, within all should being encompassed in protection scope of the present invention.
Claims (3)
1. a high abrasion heavy duty floor material, is characterized in that, this high abrasion heavy duty floor material is made up of the exceptional hardness non-corrosive metal aggregate of 66 weight parts and the auxiliary material of 34 weight parts; Described exceptional hardness non-corrosive metal aggregate is made up of the iron alloy of 100 weight parts, rare earth, the rust inhibitor of 3 weight parts and the whipping agent of 5 weight parts of 0.05 weight part; Described auxiliary material is made up of SILICA FUME, the cement of 50 weight parts and the intermediate agent of 3 weight parts of 20 weight parts;
Above-mentioned high abrasion heavy duty floor material prepares as follows:
In the iron alloy that A, ferrosilicon that to sort weight ratio be by hand 1: 1 and ferromanganese mix, impurity sifts out;
B, the iron alloy obtaining in A step is crushed to the following particle of-200 order with turning beater grinder, then uses magnetic separator magnetic separation, remove impurity, then screen with vibratory screening apparatus, obtain the iron alloy of-200 orders left and right;
C, the ferroalloy particles obtaining in B step is packed in sintering tank and sends in High Temperature Furnaces Heating Apparatus and be warming up to 1050 DEG C, add whipping agent and rare earth to carry out roasting foaming 36 hours, then while being cooled to room temperature, be crushed to 120 order left and right particles again through pulverizer, after foaming, specific volume is controlled at 3.8T/m
3;
D, to pour the particle obtaining in C step into concentration be in 7% sodium silicate solution, soaks 30min, then use oven for drying, is placed on clean iron plate;
E, by the particle obtaining in D step, send into roasting furnace temperature elevation to 800-1000 DEG C, add rare earth to mix, reaction 4h, when roasting, add rare gas element to carry out corrosion protection, after calcination, be cooled to room temperature, after pulverizer is pulverized, select-6 order～+ 100 order particles with Vibration Screen and obtain exceptional hardness non-corrosive metal aggregate;
F, add successively SILICA FUME, rust inhibitor, intermediate agent and cement to the exceptional hardness non-corrosive metal aggregate of gained in E step, after evenly mixing with mixer, obtain high abrasion heavy duty floor material.
2. high abrasion heavy duty floor material according to claim 1, is characterized in that: described whipping agent is carbonic acid silicon, and described rust inhibitor is Sodium Nitrite, and described intermediate agent is bodied ferric sulfate.
3. a constructional method for high abrasion as claimed in claim 1 or 2 heavy duty floor material, is characterized in that the difference according to ground load, adopt different-grain diameter particle grading of aggregate mode mix, then spreading is on concrete.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410315317.4A CN104072042A (en) | 2014-07-04 | 2014-07-04 | High-wear-resistance heavy-load terrace material as well as preparation and construction methods thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410315317.4A CN104072042A (en) | 2014-07-04 | 2014-07-04 | High-wear-resistance heavy-load terrace material as well as preparation and construction methods thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104072042A true CN104072042A (en) | 2014-10-01 |
Family
ID=51593703
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410315317.4A Pending CN104072042A (en) | 2014-07-04 | 2014-07-04 | High-wear-resistance heavy-load terrace material as well as preparation and construction methods thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104072042A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104694814A (en) * | 2015-01-26 | 2015-06-10 | 北京金科复合材料有限责任公司 | Anti-explosion terrace coating material and preparation method thereof |
| CN105219231A (en) * | 2015-10-22 | 2016-01-06 | 南安市铂克装饰工程有限公司 | A kind of corrosion-resistant terrace and constructional method thereof |
| CN110328360A (en) * | 2019-08-14 | 2019-10-15 | 河北海云天新型建材有限公司 | A kind of alloy metal material and preparation method thereof of the cut-off explosion ignition source of flooring |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103396025A (en) * | 2013-08-01 | 2013-11-20 | 北京金科复合材料有限责任公司 | Metal rustproof non-ignition anti-static wear-resistant and anti-impact floor material and preparation method thereof |
-
2014
- 2014-07-04 CN CN201410315317.4A patent/CN104072042A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103396025A (en) * | 2013-08-01 | 2013-11-20 | 北京金科复合材料有限责任公司 | Metal rustproof non-ignition anti-static wear-resistant and anti-impact floor material and preparation method thereof |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104694814A (en) * | 2015-01-26 | 2015-06-10 | 北京金科复合材料有限责任公司 | Anti-explosion terrace coating material and preparation method thereof |
| WO2016119434A1 (en) * | 2015-01-26 | 2016-08-04 | 北京金科复合材料有限责任公司 | Anti-explosion terrace material and manufacturing method therefor |
| EP3252183A4 (en) * | 2015-01-26 | 2018-08-15 | Beijing Jinwanke Decorative Engineering Company Limited | Anti-explosion terrace material and manufacturing method therefor |
| CN104694814B (en) * | 2015-01-26 | 2019-02-01 | 北京金万科装饰工程有限公司 | A kind of anti-antiknock floor material and preparation method thereof |
| US10378219B2 (en) | 2015-01-26 | 2019-08-13 | BeiJing Jinwanke decorative Engineering Company Limited | Anti-explosion terrace material and manufacturing method therefor |
| CN105219231A (en) * | 2015-10-22 | 2016-01-06 | 南安市铂克装饰工程有限公司 | A kind of corrosion-resistant terrace and constructional method thereof |
| CN105219231B (en) * | 2015-10-22 | 2017-08-25 | 南安市铂克装饰工程有限公司 | A kind of corrosion-resistant terrace and its construction method |
| CN110328360A (en) * | 2019-08-14 | 2019-10-15 | 河北海云天新型建材有限公司 | A kind of alloy metal material and preparation method thereof of the cut-off explosion ignition source of flooring |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104529213B (en) | A kind of preparation method of slag composite powder quality concrete admixture | |
| CN102850011B (en) | Technological process for preparing active powder concrete by using iron tailing | |
| CN100406404C (en) | Formulating weight concrete using steel dregs as aggregate | |
| CN104310919B (en) | A kind of Wear-resisting terrace material and preparation method thereof | |
| CN104556921B (en) | A kind of nickel ground-slag and flyash is utilized to mix the method preparing concrete again | |
| CN105399349B (en) | A kind of high activity steel ground-slag and preparation method thereof | |
| CN105622006A (en) | Low-temperature early-strength high-strength underwater grouting material | |
| CN105777008A (en) | Autoclaving-free prestressed high-strength tube pile concrete and tube pile manufacturing method | |
| CN106904923A (en) | A kind of large volume eco-concrete and its construction method suitable for torrid areas | |
| CN101182138A (en) | Steel slag property optimized handling method | |
| CN102482149A (en) | Heavy concrete composition using slag by-products | |
| CN103396025B (en) | A kind of metal rust preventing is misfired anti-static wearable shock resistance earth material and preparation thereof | |
| CN104072042A (en) | High-wear-resistance heavy-load terrace material as well as preparation and construction methods thereof | |
| CN103896532B (en) | A kind of high-strength, high-ductility, high impact-resistant, high abrasion cement-base composite material and casting method thereof | |
| CN102206942B (en) | Well cover | |
| CN102295443A (en) | Early strength grouting material for installing super-heavy and super-large equipment and construction method of early strength grouting material | |
| CN111848069B (en) | Construction method of fiber-reinforced carborundum wear-resistant ground | |
| CN106319205A (en) | Novel additive for improving tumbler strength of vanadium-titanium magnet sintered ore | |
| CN102173687B (en) | Sulfate-corrosion-resistance concrete additive and preparation method thereof | |
| CN102366829A (en) | Casting-penetrating method of Al2O3 particle surface reinforced steel-base composite material | |
| CN101413046A (en) | Homogeneous slag bridge for converter tapping | |
| Tikkanen et al. | Freeze–thaw resistance of normal strength powder concretes | |
| CN103332899A (en) | Building concrete with high compressive strength | |
| CN106007501A (en) | Pump concrete and preparation method thereof | |
| CN104985689A (en) | Multipurpose shaftless homogenizer |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20160817 Address after: 102206 West Industrial Zone, Shahe Town, Beijing, Changping District Applicant after: Beijing golden Vanke Decoration Engineering Co., Ltd. Address before: 102208 2, building 14, building 502, Longxi two district, Changping District, Beijing, Huilongguan Applicant before: Beijing Jinke Composites Co., Ltd. |
|
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20141001 |
|
| RJ01 | Rejection of invention patent application after publication |