[summary of the invention]
In view of above-mentioned condition, be necessary to provide a kind of cable semi-automatic winding device, the problem labour intensity that can effectively solve current existence is large, the problem that production efficiency is low, productive costs is high.
A cable semi-automatic winding device, it comprises:
Control box, is built-in with control circuit;
Coiling electric motor, be arranged on the top of described control box, on the axle drive shaft of described coiling electric motor, be arranged with regularly a rotating disk, and described coiling electric motor can drive described dial rotation, the periphery of described rotating disk offers a plurality of spaced position-limited troughs, and from the periphery of described rotating disk, the diameter along described rotating disk extends towards middle part described position-limited trough;
Winding bracket, is placed on the top of described control box, and described winding bracket is provided with pulley, by described pulley, can drag described winding bracket to move;
Positioning mounting, is arranged on the top of described control box, and described positioning mounting is used for locating described winding bracket, described winding bracket is fixed on the top of described control box;
Coiling rotating cylinder, its one end is connected with described winding bracket, and described coiling rotating cylinder is free to rotate around self rotating shaft, and the end face of the other end is provided with limited post;
Machine governor, is arranged on the side of described control box, and described machine governor is for regulating the rotating speed of described coiling electric motor; And
Wire-sending device, for cable being wrapped in to described coiling rotating cylinder, described wire-sending device comprises:
Base;
Screw mandrel, is installed on described base;
Mobile platform, is located on described base slidably, and described mobile platform is used for wearing cable, and described mobile platform is provided with screw, and described screw mandrel is through described screw, and with described screw screw thread fit;
Line sending motor, its axle drive shaft is fixedly connected with described screw mandrel, makes described line sending motor drive described screw mandrel to rotate;
Two sensors, the two ends of corresponding described screw mandrel arrange respectively, and described sensor is for the position of mobile platform on described screw mandrel described in sensing; And
Two fabric wheels, are installed on described mobile platform, and described cable clamp is held between described two fabric wheels, for smoothing out with the fingers along smoothing out with the fingers straight described cable;
Wherein, the axle drive shaft of described line sending motor can forward and reversely rotate, thereby drives the forward and reverse rotation of described screw mandrel; Described screw mandrel matches with the screw of described mobile platform, thereby drives described mobile platform to slidably reciprocate with respect to described screw mandrel, and then makes to be wound around back and forth on wire spool through the described cable of described mobile platform; When the limited post of described coiling rotating cylinder is inserted into described in one of them in position-limited trough accordingly, the rotating cylinder that winds the line described in described driven by rotary disc rotates, and described cable is automatically wrapped on described coiling rotating cylinder.
Wherein, when the limited post of described coiling rotating cylinder is inserted into described in one of them in position-limited trough accordingly, the rotating cylinder that winds the line described in described driven by rotary disc rotates, and cable is automatically wrapped on described coiling rotating cylinder.
With respect to traditional cable Winder, above-mentioned cable semi-automatic winding device at least has the following advantages:
(1) coiling electric motor of above-mentioned cable semi-automatic winding device rotates by the driven by rotary disc rotating cylinder that winds the line, and the rotating cylinder that makes to wind the line winds the line automatically, reaches the object of automatic winding; And, by machine governor, regulate the rotating speed of coiling electric motor, to control the threading speed of coiling rotating cylinder.Therefore, above-mentioned cable semi-automatic winding device can automatic winding, improves the efficiency of coiling, reduces the manufacturing cost of cable.
(2) when needs move the complete coiling rotating cylinder of coiling, can directly the coiling rotating cylinder of winding bracket and winding cable be dragged away in the lump by the pulley of winding bracket, it moves more for convenience.
In an embodiment, described winding bracket is bent to form by a Metallic rod, and described winding bracket comprises therein:
U-shaped handle portion;
Two poles, vertically bend extension from the two ends of described U-shaped handle portion towards the same side of described U-shaped handle portion; And
Two pins, are parallel to respectively the bending of described U-shaped handle portion and extend from described two poles one end relative with described U-shaped handle portion, and described U-shaped handle portion and described two pins are positioned at the same side of described two poles;
Wherein, described pulley is arranged on the junction of described pin and described pole, and the free end of described pin is bent to form support portion.
In an embodiment, described positioning mounting comprises therein:
Adjusting base, its two ends are respectively equipped with long and narrow position-limited trough;
Two limiting stoppers, are located on described adjusting base, and space arranges and jointly forms a positioning groove; And
A plurality of threaded fasteners, through described position-limited trough, and are spirally connected with described limiting stopper, described threaded fasteners in described position-limited trough slidably, to regulate the spacing between described two limiting stoppers;
Wherein, the periphery of described pin and described coiling rotating cylinder can be held in described positioning groove, thereby locates described winding bracket and described coiling rotating cylinder.
In an embodiment, also comprise quick clip therein, described quick clip is arranged on the top of described control box, for clamping described pin, to fix described winding bracket.
In an embodiment, also comprise motor case body therein, described motor case body is arranged on the top of described control box, and covers on described coiling electric motor.
In an embodiment, also comprise motor run indicator therein, described motor run indicator is arranged on the side of described control box, for showing the state of described coiling electric motor running.
In an embodiment, also comprise the indicator lamp that shuts down therein, described in the indicator lamp that shuts down be arranged on the side of described control box, for showing the whether normally operation of described coiling electric motor.
In an embodiment, also comprise a plurality of fixed feet therein, described a plurality of fixed feet are arranged on four corners of the bottom of described control box, and described fixed feet is Height Adjustable.
In an embodiment, also comprise the control interface of cutting out line apparatus for connecting therein, described control interface is arranged on the side of described control box.
In an embodiment, also comprise the starting switch and the emergency stop switch that are arranged on described control box side therein, described starting switch is used for controlling described coiling electric motor starts working, and described emergency stop switch is used for controlling described coiling electric motor emergent stopping.
[specific embodiment]
For the ease of understanding the present invention, below with reference to relevant drawings, the present invention is described more fully.In accompanying drawing, provided preferred embodiment of the present invention.But the present invention can realize in many different forms, be not limited to embodiment described herein.On the contrary, providing the object of these embodiment is to make to the understanding of disclosure of the present invention more thoroughly comprehensively.
It should be noted that, when element is called as " being fixed on " another element, can directly can there is element placed in the middle in it on another element or also.When an element is considered to " connection " another element, it can be directly connected to another element or may have centering elements simultaneously.Term as used herein " vertical ", " level ", " left side ", " right side " and similar statement are just for illustrative purposes.
Unless otherwise defined, all technology of using are herein identical with the implication that belongs to the common understanding of those skilled in the art of the present invention with scientific terminology.The term using in specification sheets of the present invention herein, just in order to describe the object of specific embodiment, is not intended to be restriction the present invention.Term as used herein " and/or " comprise one or more relevant Listed Items arbitrarily with all combinations.
Refer to Fig. 1 to Fig. 4 and Fig. 8, the cable semi-automatic winding device 100 of embodiment of the present invention, comprises control box 110, coiling electric motor 120, winding bracket 130, positioning mounting 140, coiling rotating cylinder 150, machine governor 160, wire-sending device 180.Coiling rotating cylinder 150 is mainly used in cable and wire on rotating cylinder.Rotating disk is mainly used in driving coiling rotating cylinder 150 to rotate.Control box 110 is mainly used in supporting the fixing of coiling rotating cylinder 150 and coiling electric motor 120, and controls coiling electric motor 120 etc.Machine governor 160 is mainly used in controlling coiling electric motor 120 rotative speeds.
Control box 110 is built-in with control circuit (not shown).Specifically, in illustrated embodiment, control box 110 comprises the casing of rectangle, and control circuit is arranged in casing.
Further, cable semi-automatic winding device 100 also comprises a plurality of fixed feet 111, and a plurality of fixed feet 111 are arranged on four corners of the bottom of control box 110, and fixed feet 111 is Height Adjustable.When operating personal need to be adjusted cable semi-automatic winding device 100 according to the height of self, can adjust by fixed feet 111 height of control box 110, thereby make control box 110 be adjusted to suitable operation height.
Coiling electric motor 120 is arranged on the top of control box 110.On the axle drive shaft of coiling electric motor 120, be arranged with regularly a rotating disk 121, and coiling electric motor 120 can drive rotating disk 121 to rotate.The periphery of rotating disk 121 offers a plurality of spaced position-limited trough 121a, and the periphery of position-limited trough 121a autorotation disk 121 extends towards middle part along the diameter of rotating disk 121.
Specifically, in illustrated embodiment, cable semi-automatic winding device 100 also comprises motor case body 123, and motor case body 123 is arranged on the top of control box 110, and covers on coiling electric motor 120.Owing to adopting motor case body 123 to protect coiling electric motor 120, can play dustproof, safing effect.
Winding bracket 130 is placed on the top of control box 110, and winding bracket 130 is provided with pulley 132, by pulley 132, can drag winding bracket 130 motions.When needs drag on the coiling rotating cylinder 150 that is wound with cable, can directly by this pulley 132, move, convenient, laborsaving; When needs are wound around cable, winding bracket 130 is promoted towards coiling electric motor 120, now, pulley 132, in the top slide of control box 110, is convenient to contraposition.
Specifically, in illustrated embodiment, winding bracket 130 is bent to form by a Metallic rod, and winding bracket 130 comprises U-shaped handle portion 131, two poles 133 and two pins 135.Two poles 133 vertically bend extension from the two ends of U-shaped handle portion 131 towards the same side of U-shaped handle portion 131.Two pins 135 are parallel to respectively 131 bendings of U-shaped handle portion and extend from two pole 133 one end relative with U-shaped handle portion 131, and U-shaped handle portion 131 and two pins 135 are positioned at the same side of two poles 133.Wherein, pulley 132 is arranged on the junction of pin 135 and pole 133, and the free end of pin 135 is bent to form support portion 135a.Because winding bracket 130 can adopt a Metallic rod one-body molded, it manufactures simple, convenient, thereby has reduced the manufacturing cost of cable semi-automatic winding device 100.The support portion 135a of two pins 135 supports whole winding bracket 130 and coiling rotating cylinder 150 together with pulley 132, plays equilibrium activity, and when needs drag winding bracket 130, inclination winding bracket 130 lifts the support portion 135a of two pins 135.
Positioning mounting 140 is arranged on the top of control box 110, and positioning mounting 140, for locating winding bracket 130, is fixed on winding bracket 130 on the top of control box 110.Refer to Fig. 5 to Fig. 7, specifically in illustrated embodiment, positioning mounting 140 comprises adjusting base 141, two limiting stoppers 143 and a plurality of threaded fasteners 145.The two ends of adjusting base 141 are respectively equipped with long and narrow position-limited trough 141a.Two limiting stoppers 143 are located on adjusting base 141, and space arranges and jointly forms a positioning groove.A plurality of threaded fasteners 145, through position-limited trough 141a, and are spirally connected with limiting stopper 143, threaded fasteners 145 in position-limited trough 141a slidably, to regulate two spacing between limiting stopper 143.Wherein, the periphery of pin 135 and coiling rotating cylinder 150 can be held in the positioning groove of positioning mounting 140, thus location winding bracket 130 and coiling rotating cylinder 150.Because two limiting stoppers 143 can relative sliding, and threaded fasteners 145 can lock two limiting stoppers 143 again, makes two limiting stoppers 143 to change the spacing between the two according to dissimilar winding bracket 130 and wire-wound rotary disc 121.Therefore, the applicable dissimilar winding bracket 130 of above-mentioned positioning mounting 140 and coiling rotating cylinder 150.
Certainly, in the present invention, positioning mounting 140 is not limited to said structure, also can be other structures, for example, positioning mounting 140 comprises U-shaped base and screw thread locations, the edge of the pin 135 of winding bracket 130 and coiling rotating cylinder 150 can be placed in U-shaped base, screw thread locations is through one of them sidewall of U-shaped base, and be screwed with the sidewall of this U-shaped base, the free end of screw thread locations is corresponding with the another one sidewall of U-shaped base, for the pin 135 of butt winding bracket 130 and the edge of coiling rotating cylinder 150, thereby clamp the pin 135 of winding bracket 130 and the edge of coiling rotating cylinder 150.Because screw thread locations clamps the edge of winding bracket 130 or coiling rotating cylinder 150, thereby firmly locate winding bracket 130 or coiling rotating cylinder 150, and can use dissimilar winding bracket 130 or coiling rotating cylinder 150.In addition, due to the fixation of screw thread locations, therefore, can reduce the quantity of positioning mounting 140, can adopt positioning mounting 140 tightly to locate the pin 135 of winding bracket 130, or location coiling rotating cylinder 150.
One end of coiling rotating cylinder 150 is connected with winding bracket 130, and the rotating cylinder 150 that winds the line is free to rotate around self rotating shaft, and the end face of the other end is provided with limited post 151.Wherein, when the limited post 151 of coiling rotating cylinder 150 is inserted in one of them position-limited trough 121a of rotating disk 121 accordingly, rotating disk 121 drives coiling rotating cylinders 150 to rotate, and cable is automatically wrapped on coiling rotating cylinder 150.
Wire-sending device 180 is for being wrapped in cable coiling rotating cylinder 150.Refer to Fig. 8, specifically in the present embodiment, wire-sending device 180 comprises base 181, screw mandrel 182, mobile platform 183, line sending motor 184, two sensor (not shown) and two fabric wheels 185.Screw mandrel 182 is installed on described base 181.Mobile platform 183 is located on base 181 slidably, and mobile platform 183 is for wearing cable, and mobile platform 183 is provided with screw, and screw mandrel 182 is through screw, and with screw screw thread fit.Line sending motor 184 its axle drive shafts are fixedly connected with screw mandrel 182, make line sending motor 184 drive screw mandrel 182 to rotate.Two sensors arrange at the two ends of corresponding screw mandrel 182 respectively, and sensor is for the position of sensing movement platform 183 on screw mandrel 182.Two fabric wheels 185 are installed on mobile platform 183, and cable clamp is held between two fabric wheels 185, for smoothing out with the fingers along smoothing out with the fingers straight cable line.Wherein, the axle drive shaft of line sending motor 184 can forward and reversely rotate, thereby drives the forward and reverse rotation of screw mandrel 182; Screw mandrel 182 matches with the screw of mobile platform 183, thereby drives mobile platform 183 to slidably reciprocate with respect to screw mandrel 182, and then makes to be wound around back and forth on wire spool through the cable of mobile platform 183;
In an embodiment, wire-sending device 180 also comprises two slide blocks and a slide rail therein, and slide rail is located on base 181, and be parallel to screw mandrel 182 setting, along slide block slidably, slide rail is provided with scale to two slide blocks, and two sensors are installed on respectively on two slide blocks.
Therein in an embodiment, wire-sending device 180 also comprises two pilot bars, and two pilot bars are installed on base 181, and is parallel to screw mandrel 182 settings, screw mandrel 182 is between two pilot bars, and mobile platform 183 is provided with respectively for two two pilot holes that pilot bar passes.
In an embodiment, wire-sending device 180 also comprises two centers bearing pilot bearing therein, and two centers bearing pilot bearing are sheathed on respectively on two pilot bars, and are individually fixed in two pilot holes.
Machine governor 160 is arranged on the side of control box 110, and machine governor 160 is for regulating the rotating speed of coiling electric motor 120.When needs adjustment coiling density, can regulate machine governor 160 to regulate the rotating speed of coiling electric motor 120, thereby adjust threading speed.
Further, cable semi-automatic winding device 100 also comprises quick clip (not shown), and quick clip is arranged on the top of control box, for clamping pin 135, with fixing winding bracket 130.Quick clip can be located winding bracket 130 further, prevents that winding bracket 130 is in the vibration of coiling process, and the precision of impact coiling.
Further, cable semi-automatic winding device 100 also comprises motor run indicator 171, and motor run indicator 171 is arranged on the side of control box 110, for showing the state of coiling electric motor 120 runnings.
Whether normally further, cable semi-automatic winding device 100 also comprises the indicator lamp 173 that shuts down, and the indicator lamp 173 that shuts down is arranged on the side of control box 110, for showing coiling electric motor 120 operation.
Further, cable semi-automatic winding device 100 also comprises the control interface 175 of cutting out line apparatus for connecting, and control interface 175 is arranged on the side of control box 110.By for connecting the control interface 175 of cutting out line apparatus, can control simultaneously and cut out the complete cable of line apparatus cut-out winding.
Further, cable semi-automatic winding device 100 also comprises starting switch 191 and the emergency stop switch 193 being arranged on control box 110 sides, starting switch 191 is started working for controlling coiling electric motor 120, and emergency stop switch 193 is for controlling coiling electric motor 120 emergent stoppings.For example,, when the coiling of coiling rotating cylinder 150 occurs when abnormal, can checking rapidly coiling electric motor 120 by emergency stop switch 193.
With respect to traditional cable Winder, above-mentioned cable semi-automatic winding device 100 at least has the following advantages:
(1) coiling electric motor 120 of above-mentioned cable semi-automatic winding device 100 drives coiling rotating cylinder 150 to rotate by rotating disk 121, and the rotating cylinder 150 that makes to wind the line winds the line automatically, reaches the object of automatic winding; And, by the rotating speed of machine governor 160 adjusting coiling electric motors 120, to control the threading speed of coiling rotating cylinder 150.Therefore, above-mentioned cable semi-automatic winding device 100 can automatic winding, improves the efficiency of coiling, reduces the manufacturing cost of cable.
(2) when needs move the complete coiling rotating cylinder 150 of coiling, can directly the coiling rotating cylinder 150 of winding bracket 130 and winding cable be dragged away in the lump by the pulley 132 of winding bracket 130, it moves more for convenience.
(3) two limiting stoppers 143 of above-mentioned cable semi-automatic winding device can relative sliding, and threaded fasteners 145 can be locked two limiting stoppers 143 again, make two limiting stoppers 143 to change the spacing between the two according to dissimilar winding bracket 130 and wire-wound rotary disc 121, to be suitable for dissimilar winding bracket 130 and coiling rotating cylinder 150.
The above embodiment has only expressed several embodiment of the present invention, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.