CN104070710A - Wood-plastic composite board and manufacturing method thereof - Google Patents
Wood-plastic composite board and manufacturing method thereof Download PDFInfo
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- CN104070710A CN104070710A CN201410246688.1A CN201410246688A CN104070710A CN 104070710 A CN104070710 A CN 104070710A CN 201410246688 A CN201410246688 A CN 201410246688A CN 104070710 A CN104070710 A CN 104070710A
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Abstract
The invention provides a wood-plastic composite board and a manufacturing method of the wood-plastic composite board, belonging to the field of decorative boards. The decorative board is of a composite structure and comprises a wood-plastic base material, a bonding layer and a PVC (polyvinyl chloride) composite layer. The wood-plastic composite board has excellent mechanical performance, good abrasion resistance, excellent ageing resistance, good toughness, light weight, long service life, and good environment-protection, sanitary and energy-saving effects through rational ingredient ratios of all layers, and can be widely applied to the fields of decorative plates, indoor and outdoor floors and wall boards.
Description
Technical field
The invention belongs to dalle technical field, what relate generally to is a kind of wood-plastic clad plate and manufacture method thereof.
Background technology
Profit wood plastic composite includes plastics, thereby has good elastic modelling quantity.In addition, due to including fiber and through fully mixing with plastics, thereby there is the resistance to compression suitable with hardwood, the physical and mechanical properties such as counter-bending, and its durability is obviously better than normal wood material.Case hardness is high, is generally 2-5 times of timber.Be widely used in that wood is moulded interior door, skirting, integral cabinet, wardrobe, exterior wall cladding, furred ceiling, decorative wall panels, outdoor flooring, fence upright, plastic-steel wayside pavilion, gardens guardrail, balcony guardrail, enclosed garden fence, leisure bench, Shu Chi, flower stand, flower case air conditoner support, Air conditioner cover, shutter, road marking board, conveying tray etc.
Wood-plastic clad plate can be used for floor, wall and other decorative panels but existing wood is moulded the shortcomings such as plate wears no resistance, easily warpage, service life be short, therefore, need to develop a kind of weatherability, toughness, the good dalle of wearability.
Summary of the invention
The object of the invention is to overcome weak point of the prior art, a kind of wood-plastic clad plate is provided, it is characterized in that this wood-plastic clad plate comprises wooden molding base, adhesive layer and PVC composite bed.
In the present invention, wooden molding base is that PVC wood is moulded plate or PE wood is moulded plate or PP wood is moulded plate, PVC wood is moulded plate and is comprised polyvinyl chloride (PVC) resin, wood powder or powder of straw or other plant fiber, anti-impact modifier, activated Calcium carbonate, calcium-zinc composite stabilizing agent, AC blowing agent, sodium acid carbonate, foaming control agent and lubricant, and concrete component and weight portion are:
PE wood is moulded plate and is comprised polyethylene (PE) resin, wood powder or powder of straw or other plant fiber, coupling agent, blowing agent and lubricant, and concrete component and weight portion are:
PP wood is moulded plate and has been used polypropylene (PP) resin, wood powder or powder of straw or other plant fiber, coupling agent, blowing agent and lubricant, and concrete component and weight portion are:
In the present invention, PVC composite bed is to have used PVC calendared sheet, PVC decorative pattern film and the compound thermal embossing of PVC transparent wear sheet or with forming through the ultraviolet curing of UV oil film after automatic recombination line composite embossed.
In the present invention, adhesive layer in order to be coated with, cold pressing or PUR hot pressing forms by environment-protective adhesive.
The manufacture method of wood-plastic clad plate of the present invention is:
(1) wooden molding base preparation:
1. PVC wood is moulded plate
Mould and after plate prescription ratio is weighed, add together that high-speed mixer heat is mixed to be stirred to 110-120 DEG C and to put into cold mixed stirring and be cooled to 40 DEG C according to PVC wood, add PVC wood to mould that conical double-screw is extruded line extrusion foaming, cooling and shaping, traction cutting forms PVC wood and moulds plate, extruder temperature is: 150-180 DEG C, cooling water temperature≤40 DEG C of cooling use.
2. PE wood is moulded plate
Mould after plate prescription ratio is weighed and add together high-speed mixer to stir 10min according to PE wood, add PE wood to mould single Screw Extrusion line extrusion foaming, cooling and shaping, traction cutting forms PE wood and moulds plate, extruder temperature is: 160-200 DEG C, cooling water temperature≤40 DEG C of cooling use.
3. PP wood is moulded plate
Mould after plate prescription ratio is weighed and add together high-speed mixer to stir 10min according to PP wood, add PP wood to mould single Screw Extrusion line extrusion foaming, cooling and shaping, traction cutting forms PP wood and moulds plate, extruder temperature is: 160-200 DEG C, cooling water temperature≤40 DEG C of cooling use.
(2) PVC composite bed preparation:
By vulcanizing press logical steam 140-160 DEG C, 2-5MPa hot pressing 15-30min for PVC calendared sheet, PVC decorative pattern film, PVC transparent wear sheet, graining board, water-cooled is dried but prepares PVC composite bed semi-finished product afterwards; Or by PVC calendared sheet, PVC decorative pattern film, the dry preparation of automatic recombination line 180-220 DEG C composite embossed water cooling PVC composite bed semi-finished product for PVC transparent wear sheet, after the ultraviolet curing of PVC composite bed semi-finished product film UV oil, through the dry preparation of 90-140 DEG C of tempering water-cooled PVC composite bed.
(2) gluing is compound
By glue spreader coating adhesive 40-120g/m2 for wooden molding base, after laminating PVC composite bed, within 6-8 hour, make wood-plastic clad plate with the compacting of press 2-8MPa pressure normal temperature; Or the PVC composite bed of fitting after hot coated heat melten gel on wooden molding base with hot melt adhesive machine 120-150 DEG C, places after 1-3MPa roll-in and within 8-12 hour, makes wood-plastic clad plate.
The invention has the beneficial effects as follows: relatively have with existing decorative plastic sheet material that excellent mechanical performance, anti-wear performance, ageing resistace, good toughness, quality are light, a long service life, energy-saving clean environmental protection.Can be widely used in: dalle and indoor and outdoor floor, wallboard field.
Brief description of the drawings
For content of the present invention is more likely to be clearly understood, below in conjunction with accompanying drawing, the present invention is further detailed explanation, wherein,
Fig. 1 is the structural representation of wood-plastic clad plate of the present invention.
In figure, Reference numeral is expressed as: 1-wood molding base, 2-adhesive layer, 3-PVC composite bed.
Detailed description of the invention
embodiment 1
A kind of wood-plastic clad plate, it is characterized in that this wood-plastic clad plate comprises wooden molding base, adhesive layer, PVC composite bed, wherein wooden molding base is that PVC wood is moulded plate, formula: 100 parts of polyvinyl chloride (PVC) resins, wood powder or powder of straw or other plant fiber 5-50 part, anti-impact modifier 4-10 part, activated Calcium carbonate 0-50 part, calcium-zinc composite stabilizing agent 5-6 part, AC blowing agent 0-2.5 part, foaming control agent 0-8 part, lubricant 1.0-2.0 part.Produce wood-plastic clad plate by above-mentioned manufacture method, wood-plastic clad plate has that anti-aging weather resistance is excellent, quality is light, wear-resisting, pliability good, good decorative property, energy-saving clean environmental protection.The advantages such as long service life.
embodiment 2
A kind of wood-plastic clad plate, it is characterized in that this wood-plastic clad plate comprises wooden molding base, adhesive layer, PVC composite bed, wherein wooden molding base is that PE wood is moulded plate, formula: 100 parts of polyethylene (PE) resins, wood powder or powder of straw or other plant fiber 5-100 part, compatilizer 1-2 part, coupling agent 1-4 part, blowing agent 0-2.2 part, lubricant 1.0-2.0 part.Produce wood-plastic clad plate by above-mentioned manufacture method, wood-plastic clad plate has the advantages such as anti-aging weather resistance is excellent, quality is light, wear-resisting, pliability good, good decorative property, energy-saving clean environmental protection, long service life.
embodiment 3
A kind of wood-plastic clad plate, it is characterized in that this wood-plastic clad plate comprises wooden molding base, adhesive layer, PVC composite bed, wherein wooden molding base is that PP wood is moulded plate, formula: 100 parts of polypropylene (PP) resins, wood powder or powder of straw or other plant fiber 5-80 part, compatilizer 1-2 part, coupling agent 1-6 part, blowing agent 0-1.8 part, lubricant 1.0-2.0 part.Produce wood-plastic clad plate by above-mentioned manufacture method, wood-plastic clad plate has the advantages such as anti-aging weather resistance is excellent, quality is light, wear-resisting, pliability good, good decorative property, energy-saving clean environmental protection, long service life.
embodiment 4
The manufacture method of the wood-plastic clad plate of embodiment 1,2,3 is:
(1) wooden molding base preparation:
4. PVC wood is moulded plate
Mould and after plate prescription ratio is weighed, add together that high-speed mixer heat is mixed to be stirred to 110-120 DEG C and to put into cold mixed stirring and be cooled to 40 DEG C according to PVC wood, add PVC wood to mould that conical double-screw is extruded line extrusion foaming, cooling and shaping, traction cutting forms PVC wood and moulds plate, extruder temperature is: 150-180 DEG C, cooling water temperature≤40 DEG C of cooling use.
5. PE wood is moulded plate
Mould after plate prescription ratio is weighed and add together high-speed mixer to stir 10min according to PE wood, add PE wood to mould single Screw Extrusion line extrusion foaming, cooling and shaping, traction cutting forms PE wood and moulds plate, extruder temperature is: 160-200 DEG C, cooling water temperature≤40 DEG C of cooling use.
6. PP wood is moulded plate
Mould after plate prescription ratio is weighed and add together high-speed mixer to stir 10min according to PP wood, add PP wood to mould single Screw Extrusion line extrusion foaming, cooling and shaping, traction cutting forms PP wood and moulds plate, extruder temperature is: 160-200 DEG C, cooling water temperature≤40 DEG C of cooling use.
(2) PVC composite bed preparation:
By vulcanizing press logical steam 140-160 DEG C, 2-5MPa hot pressing 15-30min for PVC calendared sheet, PVC decorative pattern film, PVC transparent wear sheet, graining board, water-cooled is dried but prepares PVC composite bed semi-finished product afterwards; Or by PVC calendared sheet, PVC decorative pattern film, the dry preparation of automatic recombination line 180-220 DEG C composite embossed water cooling PVC composite bed semi-finished product for PVC transparent wear sheet, after the ultraviolet curing of PVC composite bed semi-finished product film UV oil, through the dry preparation of 90-140 DEG C of tempering water-cooled PVC composite bed.
(3) gluing is compound
By glue spreader coating adhesive 40-120g/m2 for wooden molding base, after laminating PVC composite bed, within 6-8 hour, make wood-plastic clad plate with the compacting of press 2-8MPa pressure normal temperature; Or the PVC composite bed of fitting after hot coated heat melten gel on wooden molding base with hot melt adhesive machine 120-150 DEG C, places after 1-3MPa roll-in and within 8-12 hour, makes wood-plastic clad plate.
Claims (4)
1. a wood-plastic clad plate, it has wooden molding base, adhesive layer and PVC composite bed; It is characterized in that described wooden molding base is that PVC wood is moulded plate or PE wood is moulded plate or PP wood is moulded the one in plate, described PVC wood is moulded plate prescription mass parts and is consisted of:
Described PE wood is moulded plate prescription mass parts and is consisted of:
Described PP wood is moulded plate prescription mass parts and is consisted of:
2. wood-plastic clad plate as claimed in claim 1, is characterized in that: PVC composite bed is by PVC calendared sheet, PVC decorative pattern film and the compound thermal embossing of PVC transparent wear sheet or with forming through the ultraviolet curing of UV oil film after automatic recombination line composite embossed.
3. wood-plastic clad plate as claimed in claim 1 or 2, is characterized in that: adhesive layer in order to be coated with, cold pressing or PUR hot pressing forms by environment-protective adhesive.
4. by the manufacture method of a kind of wood-plastic clad plate one of claim 1-3 Suo Shu be:
(1) wooden molding base preparation:
1. PVC wood is moulded plate
Mould and after plate prescription ratio is weighed, add together that high-speed mixer heat is mixed to be stirred to 110-120 DEG C and to put into cold mixed stirring and be cooled to 40 DEG C according to PVC wood, add PVC wood to mould that conical double-screw is extruded line extrusion foaming, cooling and shaping, traction cutting forms PVC wood and moulds plate, extruder temperature is: 150-180 DEG C, cooling water temperature≤40 DEG C of cooling use;
2. PE wood is moulded plate
Mould after plate prescription ratio is weighed and add together high-speed mixer to stir 10min according to PE wood, add PE wood to mould single Screw Extrusion line extrusion foaming, cooling and shaping, traction cutting forms PE wood and moulds plate, extruder temperature is: 160-200 DEG C, cooling water temperature≤40 DEG C of cooling use;
3. PP wood is moulded plate
Mould after plate prescription ratio is weighed and add together high-speed mixer to stir 10min according to PP wood, add PP wood to mould single Screw Extrusion line extrusion foaming, cooling and shaping, traction cutting forms PP wood and moulds plate, extruder temperature is: 160-200 DEG C, cooling water temperature≤40 DEG C of cooling use.
(2) PVC composite bed preparation:
By vulcanizing press logical steam 140-160 DEG C, 2-5MPa hot pressing 15-30min for PVC calendared sheet, PVC decorative pattern film, PVC transparent wear sheet, graining board, water-cooled is dried but prepares PVC composite bed semi-finished product afterwards; Or by PVC calendared sheet, PVC decorative pattern film, the dry preparation of automatic recombination line 180-220 DEG C composite embossed water cooling PVC composite bed semi-finished product for PVC transparent wear sheet, after the ultraviolet curing of PVC composite bed semi-finished product film UV oil, through the dry preparation of 90-140 DEG C of tempering water-cooled PVC composite bed.
(3) gluing is compound
By adhesive 40-120g/m2 on glue spreader for wooden molding base, after laminating PVC composite bed, within 6-8 hour, make wood-plastic clad plate with the compacting of press 2-8MPa pressure normal temperature; Or place and within 8-12 hour, make wood-plastic clad plate after the PVC composite bed 1-3MPa roll-in of fitting after being coated with PUR with hot melt adhesive machine 120-150 DEG C on wooden molding base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410246688.1A CN104070710A (en) | 2014-06-06 | 2014-06-06 | Wood-plastic composite board and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410246688.1A CN104070710A (en) | 2014-06-06 | 2014-06-06 | Wood-plastic composite board and manufacturing method thereof |
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| CN104070710A true CN104070710A (en) | 2014-10-01 |
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| CN201410246688.1A Pending CN104070710A (en) | 2014-06-06 | 2014-06-06 | Wood-plastic composite board and manufacturing method thereof |
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Cited By (24)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104527179A (en) * | 2014-12-30 | 2015-04-22 | 江苏普奥新型装饰材料有限公司 | Straw-plastic decoration plate and production method thereof |
| CN104612366A (en) * | 2014-12-30 | 2015-05-13 | 泰州市华丽塑料有限公司 | Shock absorption and noise reduction lock catch wood-plastic floor and production method thereof |
| CN104895285A (en) * | 2015-05-29 | 2015-09-09 | 桐城市诚信木塑科技材料有限公司 | PVC wood-plastic composite floor |
| CN104985787A (en) * | 2015-05-20 | 2015-10-21 | 安徽韩华建筑新材料有限公司 | Production technology for wood-plastic flooring veneer |
| CN105001556A (en) * | 2015-07-28 | 2015-10-28 | 苏州市相城区明达复合材料厂 | High-heat-resistance plastic-wood composite board |
| US20160200034A1 (en) * | 2015-12-03 | 2016-07-14 | Jiangsu Poptop New Decoration Material Co., Ltd. | Pvc board and method of manufacture |
| CN105906994A (en) * | 2016-06-30 | 2016-08-31 | 芜湖三刀材料科技有限公司 | PVC (polyvinyl chloride) foamed wood-plastic flooring material and preparation method thereof |
| CN106366511A (en) * | 2016-08-31 | 2017-02-01 | 高亚莉 | Light degradable PVC sheet containing anhydrous sodium sulphate and making method thereof |
| CN107286503A (en) * | 2017-06-09 | 2017-10-24 | 安徽赛澳生物工程有限公司 | A kind of stalk pet dog house wood-plastic board |
| CN107297940A (en) * | 2017-06-21 | 2017-10-27 | 海盐四通管件制造有限公司 | A kind of production technology of integrated wall plate |
| CN107932884A (en) * | 2017-12-15 | 2018-04-20 | 浙江丽尚建材科技有限公司 | A kind of plastics sucking moulding processing method of Wood plastic wall board |
| CN107953568A (en) * | 2017-11-30 | 2018-04-24 | 上海龙瑞包装材料有限公司 | A kind of bathing surfing sump liner processing technology and method |
| CN108248271A (en) * | 2018-02-05 | 2018-07-06 | 河南工学院 | A kind of multicolor woodcut and its making material |
| CN108612257A (en) * | 2016-12-12 | 2018-10-02 | 汉森有限公司 | Assembly type bathroom mixing wallboard constructing structure |
| CN108842989A (en) * | 2018-06-25 | 2018-11-20 | 安徽优胜美塑胶有限公司 | The decorative mute plastic floor of the PP wood moulding of UV coating and its production technology |
| CN109181150A (en) * | 2018-08-01 | 2019-01-11 | 吉林爱尔得板材科技有限公司 | A kind of expansion type stone plastic wood sheet and preparation method thereof |
| CN109955577A (en) * | 2017-12-26 | 2019-07-02 | 上海劲嘉建材科技有限公司 | The preparation method of PVC plastic decorative panel |
| CN110206269A (en) * | 2019-06-25 | 2019-09-06 | 大块建材开发(江苏)有限公司 | It is a kind of to subtract compound stone plastic floor of sound and preparation method thereof with porous structure |
| CN110545981A (en) * | 2017-04-24 | 2019-12-06 | 克雷芬集团公司 | Method for forming stress-free multilayer PVC sheets |
| CN111479690A (en) * | 2017-12-20 | 2020-07-31 | 大日本印刷株式会社 | Decorative material and method for producing decorative material |
| CN112356209A (en) * | 2020-11-25 | 2021-02-12 | 浙江天博新材料有限公司 | Wood-plastic board drawing device |
| CN113291012A (en) * | 2021-03-24 | 2021-08-24 | 湖北亚飞新材料有限公司 | High-strength composite board |
| CN113910518A (en) * | 2021-09-17 | 2022-01-11 | 江苏肯帝亚木业有限公司 | Production process of biomass molded floor |
| CN115139613A (en) * | 2022-07-07 | 2022-10-04 | 广州溢科复合新材科技有限公司 | PE wood-plastic wallboard and preparation method thereof |
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| CN1911997A (en) * | 2006-07-15 | 2007-02-14 | 庄广盛 | Wear-resistant wood plastic floor and its production technology |
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| CN104612366A (en) * | 2014-12-30 | 2015-05-13 | 泰州市华丽塑料有限公司 | Shock absorption and noise reduction lock catch wood-plastic floor and production method thereof |
| CN104527179A (en) * | 2014-12-30 | 2015-04-22 | 江苏普奥新型装饰材料有限公司 | Straw-plastic decoration plate and production method thereof |
| CN104985787A (en) * | 2015-05-20 | 2015-10-21 | 安徽韩华建筑新材料有限公司 | Production technology for wood-plastic flooring veneer |
| CN104895285A (en) * | 2015-05-29 | 2015-09-09 | 桐城市诚信木塑科技材料有限公司 | PVC wood-plastic composite floor |
| CN105001556A (en) * | 2015-07-28 | 2015-10-28 | 苏州市相城区明达复合材料厂 | High-heat-resistance plastic-wood composite board |
| US20160200034A1 (en) * | 2015-12-03 | 2016-07-14 | Jiangsu Poptop New Decoration Material Co., Ltd. | Pvc board and method of manufacture |
| US10407906B2 (en) * | 2015-12-03 | 2019-09-10 | Jiangsu Poptop New Decoration Material Co., Ltd | PVC board and method of manufacture |
| CN105906994A (en) * | 2016-06-30 | 2016-08-31 | 芜湖三刀材料科技有限公司 | PVC (polyvinyl chloride) foamed wood-plastic flooring material and preparation method thereof |
| CN106366511A (en) * | 2016-08-31 | 2017-02-01 | 高亚莉 | Light degradable PVC sheet containing anhydrous sodium sulphate and making method thereof |
| CN108612257A (en) * | 2016-12-12 | 2018-10-02 | 汉森有限公司 | Assembly type bathroom mixing wallboard constructing structure |
| CN110545981A (en) * | 2017-04-24 | 2019-12-06 | 克雷芬集团公司 | Method for forming stress-free multilayer PVC sheets |
| CN107286503A (en) * | 2017-06-09 | 2017-10-24 | 安徽赛澳生物工程有限公司 | A kind of stalk pet dog house wood-plastic board |
| CN107297940A (en) * | 2017-06-21 | 2017-10-27 | 海盐四通管件制造有限公司 | A kind of production technology of integrated wall plate |
| CN107297940B (en) * | 2017-06-21 | 2019-09-10 | 海盐创通技术服务有限公司 | A kind of production technology of integrated wall plate |
| CN107953568A (en) * | 2017-11-30 | 2018-04-24 | 上海龙瑞包装材料有限公司 | A kind of bathing surfing sump liner processing technology and method |
| CN107932884A (en) * | 2017-12-15 | 2018-04-20 | 浙江丽尚建材科技有限公司 | A kind of plastics sucking moulding processing method of Wood plastic wall board |
| CN111479690A (en) * | 2017-12-20 | 2020-07-31 | 大日本印刷株式会社 | Decorative material and method for producing decorative material |
| CN109955577A (en) * | 2017-12-26 | 2019-07-02 | 上海劲嘉建材科技有限公司 | The preparation method of PVC plastic decorative panel |
| CN108248271B (en) * | 2018-02-05 | 2020-03-27 | 河南工学院 | Multicolor woodcut and manufacturing material thereof |
| CN108248271A (en) * | 2018-02-05 | 2018-07-06 | 河南工学院 | A kind of multicolor woodcut and its making material |
| CN108842989A (en) * | 2018-06-25 | 2018-11-20 | 安徽优胜美塑胶有限公司 | The decorative mute plastic floor of the PP wood moulding of UV coating and its production technology |
| CN109181150A (en) * | 2018-08-01 | 2019-01-11 | 吉林爱尔得板材科技有限公司 | A kind of expansion type stone plastic wood sheet and preparation method thereof |
| CN110206269A (en) * | 2019-06-25 | 2019-09-06 | 大块建材开发(江苏)有限公司 | It is a kind of to subtract compound stone plastic floor of sound and preparation method thereof with porous structure |
| CN112356209A (en) * | 2020-11-25 | 2021-02-12 | 浙江天博新材料有限公司 | Wood-plastic board drawing device |
| CN112356209B (en) * | 2020-11-25 | 2022-03-04 | 浙江天博新材料有限公司 | Wood-plastic board drawing device |
| CN113291012A (en) * | 2021-03-24 | 2021-08-24 | 湖北亚飞新材料有限公司 | High-strength composite board |
| CN113910518A (en) * | 2021-09-17 | 2022-01-11 | 江苏肯帝亚木业有限公司 | Production process of biomass molded floor |
| CN115139613A (en) * | 2022-07-07 | 2022-10-04 | 广州溢科复合新材科技有限公司 | PE wood-plastic wallboard and preparation method thereof |
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Application publication date: 20141001 |