CN104048552B - For cooling tower anti-wall flow shower nozzle - Google Patents

For cooling tower anti-wall flow shower nozzle Download PDF

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CN104048552B
CN104048552B CN201410269171.4A CN201410269171A CN104048552B CN 104048552 B CN104048552 B CN 104048552B CN 201410269171 A CN201410269171 A CN 201410269171A CN 104048552 B CN104048552 B CN 104048552B
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nozzle
shower nozzle
cooling tower
wall flow
splash
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CN104048552A (en
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章立新
陈永保
刘婧楠
高明
邹艳芳
薛梅
沈艳
魏中
金锐
张超
刘峰
张聪
李鑫
赵怀超
姬翔宇
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SHANGHAI TONGCHI HEAT EXCHANGE EQUIPMENT TECHNOLOGY CO LTD
ZHEJIANG JINLING REFRIGERATING ENGINEERING Co Ltd
University of Shanghai for Science and Technology
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SHANGHAI TONGCHI HEAT EXCHANGE EQUIPMENT TECHNOLOGY CO LTD
ZHEJIANG JINLING REFRIGERATING ENGINEERING Co Ltd
University of Shanghai for Science and Technology
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Abstract

本发明涉及一种用于冷却塔防壁流喷头,固定套筒上半部分与布水分管道固定连接,下半部分与喷头主体上端的进水口定位固定连接,喷头主体的圆锥形导流通道上设有背部挡水板,且在背部挡水板中部从上至下依次设有四块溅水板,每块溅水板上设有溅水板锯齿状边缘。该喷头喷洒区域为半圆,在冷却塔填料边缘的正上方布置一圈防壁流喷头,固定喷头位置,使喷洒区域全部落在填料上,两种喷头配合使用,可以有效的减小壁流的产生,同时可以避免由于喷头流量的变化导致填料出现有些区域无喷淋水的问题。本发明能避免壁流的出现,即使流量发生变化也不会出现壁流,无喷淋水区域出现的可能性大大减小,整体喷淋更加均匀,塔的冷却能力得到明显的提高。

The invention relates to a nozzle for cooling tower wall-defense flow. The upper part of the fixed sleeve is fixedly connected with the water distribution pipe, and the lower part is positioned and fixedly connected with the water inlet at the upper end of the nozzle main body. There is a back water baffle, and in the middle of the back water baffle, four splash boards are sequentially arranged from top to bottom, and each splash board is provided with a sawtooth edge of the splash board. The spraying area of the nozzle is semicircle, and a circle of anti-wall flow nozzles is arranged directly above the edge of the cooling tower packing, and the position of the nozzle is fixed so that the spraying area falls on the packing. The combination of the two nozzles can effectively reduce the generation of wall flow , At the same time, it can avoid the problem of no spray water in some areas of the filler due to the change of the flow rate of the nozzle. The invention can avoid the occurrence of wall flow, even if the flow rate changes, there will be no wall flow, the possibility of no spray water area is greatly reduced, the overall spray is more uniform, and the cooling capacity of the tower is obviously improved.

Description

用于冷却塔防壁流喷头For cooling tower wall flow sprinkler

技术领域technical field

本发明涉及一种冷却塔喷头,具体是一种防壁流的喷头。The invention relates to a spray head of a cooling tower, in particular to a spray head for preventing wall flow.

背景技术Background technique

冷却塔行业在中国发展良好,在国民生活和工业生产中得到了广泛应用,按冷却水与空气的接触方式可分为开式冷却塔和闭式冷却塔,简称开塔和闭塔,不管是开塔还是闭塔主要的散热方式包括接触散热和蒸发散热,其中蒸发散热占主导地位。The cooling tower industry has developed well in China and has been widely used in national life and industrial production. According to the contact mode between cooling water and air, it can be divided into open cooling tower and closed cooling tower, referred to as open tower and closed tower, whether it is The main heat dissipation methods of open tower or closed tower include contact heat dissipation and evaporative heat dissipation, among which evaporative heat dissipation is dominant.

喷淋效果的好坏是决定冷却塔冷却能力的重要因素,壁流的产生会降低冷却塔的冷却效果,沿着壁面的这部分喷淋水不参与填料的散热散质,基本上没有得到冷却,而且在往复循环的过程中还要消耗泵的功率,从而会导致冷却塔整体效率降低。The quality of the spraying effect is an important factor determining the cooling capacity of the cooling tower. The generation of wall flow will reduce the cooling effect of the cooling tower. The spray water along the wall does not participate in the heat dissipation of the filler, and basically does not get cooled. , and the power of the pump is consumed during the reciprocating cycle, which will reduce the overall efficiency of the cooling tower.

喷头由于其结构简单,安装方便,喷洒效果良好,在冷却塔行业得到了广泛的应用,而板溅式喷头具有喷淋面积大,喷洒均匀等特点更是得到了用户的青睐。专利号为201320019328.9的专利文献公布了一种三层喷溅喷头,三层溅水板依次将喷淋水洒开,达到均匀喷洒的效果,喷头还包括固定螺纹套,用于与冷却塔的布水管相连。但冷却塔存在壁流的情形。Because of its simple structure, easy installation and good spraying effect, the nozzle has been widely used in the cooling tower industry, and the plate splash nozzle has the characteristics of large spraying area and uniform spraying, which is favored by users. Patent No. 201320019328.9 discloses a three-layer splash nozzle. The three-layer splash boards spread the spray water sequentially to achieve uniform spraying effect. Water pipes are connected. But there is a wall flow situation in the cooling tower.

发明内容Contents of the invention

本发明是要解决冷却塔存在壁流的技术问题,而提供一种用于冷却塔防壁流喷头,安装防壁流喷头后,可有效防止壁流的产生,同时可以减少喷头喷淋盲区的出现,在整个喷淋区域内喷淋更加均匀,该喷头使用方便,防壁流效果明显。The present invention aims to solve the technical problem of wall flow in cooling towers, and provides a wall flow nozzle for cooling towers. After installing the wall flow nozzle, it can effectively prevent the generation of wall flow, and at the same time reduce the occurrence of blind spots in the nozzle. The spraying is more uniform in the whole spraying area, the nozzle is easy to use, and the anti-wall flow effect is obvious.

本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:

一种用于冷却塔防壁流喷头,由固定套筒和喷头主体组成,其特点是: 固定套筒上半部分与布水分管道固定连接,下半部分与喷头主体上端的进水口定位固定连接,喷头主体的圆锥形导流通道上设有喷头背部挡水板,且在背部挡水板中部从上至下依次设有四块溅水板,每块溅水板外柱面上设有溅水板锯齿状边缘。A nozzle for cooling tower wall-defense flow, which is composed of a fixed sleeve and a nozzle main body. Its characteristics are: the upper part of the fixed sleeve is fixedly connected with the water distribution pipeline, and the lower part is fixedly connected with the water inlet at the upper end of the nozzle main body. The conical diversion channel of the main body of the nozzle is provided with a water shield on the back of the nozzle, and in the middle of the back water shield, there are four splash boards in sequence from top to bottom, and each splash board is equipped with a water splash on the outer cylindrical surface. Board jagged edges.

固定套筒下半部分设有导销槽和固定孔,喷头主体的进水口侧面设有固定插销,喷头主体通过固定插销插入固定套筒上的固定孔与固定套筒定位固定连接。The lower part of the fixing sleeve is provided with a guide pin groove and a fixing hole, and the water inlet side of the nozzle main body is provided with a fixing bolt, and the nozzle main body is inserted into the fixing hole on the fixing sleeve through the fixing bolt to be fixedly connected with the fixing sleeve.

固定套筒通过其上的联接口与布水分管道连接。喷头背部挡水板中心设有半圆锥形导流通道,半圆锥形导流通道直到第四层溅水板截止。溅水板中心位置高,边缘位置低,从中心到临近边缘位置有一坡度,其坡度角α=10~30度。The fixed sleeve is connected with the water distribution pipeline through the coupling port on it. The center of the water baffle on the back of the nozzle is provided with a semi-conical diversion channel, and the semi-conical diversion channel reaches the end of the fourth splash plate. The center position of the splash board is high, and the edge position is low. There is a slope from the center to the edge position, and the slope angle is α=10~30 degrees.

本发明的有益效果是:本发明几乎能够防止壁流出现,同时冷却塔喷淋会更加均匀,能够有效的改善冷却塔冷却能力,采用插销配合固定的方式,能够有效固定喷头,安装和更换更加简单方便。The beneficial effects of the present invention are: the present invention can almost prevent the occurrence of wall flow, and at the same time, the spraying of the cooling tower will be more uniform, and the cooling capacity of the cooling tower can be effectively improved. easy and convenient.

附图说明Description of drawings

图1a是本发明的结构立体示意图;Fig. 1a is a schematic perspective view of the structure of the present invention;

图1b是本发明的左视图;Fig. 1 b is the left view of the present invention;

图2a是背部挡水板的俯视图;Figure 2a is a top view of the back water shield;

图2b是背部挡水板的立体示意图;Fig. 2b is a three-dimensional schematic diagram of the back water shield;

图3是固定插销主视图;Fig. 3 is a front view of the fixed bolt;

图4a是固定套筒主视图;Figure 4a is a front view of the fixing sleeve;

图4b是固定套筒立体示意图;Fig. 4b is a three-dimensional schematic diagram of a fixed sleeve;

图5a是溅水板的主视图;Figure 5a is a front view of the splash board;

图5b是溅水板的俯视图;Figure 5b is a top view of the splash board;

图6是喷头喷淋区域示意图。Fig. 6 is a schematic diagram of the spraying area of the shower head.

具体实施方式detailed description

下面结合附图与实施例对本发明作详细的说明.Below in conjunction with accompanying drawing and embodiment the present invention is described in detail.

如图1a、1b所示,用于冷却塔防壁流喷头,由喷头主体和固定套筒两个部分组成。喷头主体包括进水口1,固定插销3,圆锥形中心导流通道2,喷头背部挡水板4,第一层溅水板5,第二层溅水板6,第三层溅水板7,第四层溅水板8,边缘锯齿9。As shown in Figures 1a and 1b, the spray head used for cooling tower wall flow is composed of two parts: the main body of the spray head and the fixed sleeve. The main body of the sprinkler head includes a water inlet 1, a fixed pin 3, a conical central diversion channel 2, a splash plate 4 on the back of the sprinkler head, a first layer splash plate 5, a second layer splash plate 6, a third layer splash plate 7, The fourth floor splash board 8, edge sawtooth 9.

如图4a,4b所示,固定套筒包括与布水分管道联接的联接口13,手柄10,导销槽11,固定孔12。As shown in FIGS. 4 a and 4 b , the fixing sleeve includes a connection port 13 connected with the water distribution pipe, a handle 10 , a guide pin slot 11 , and a fixing hole 12 .

固定套筒为圆筒状,总长45~60mm,分为上下两个部分,上半部分长为L,其长度L与布水分管管径有关,由式(1)计算,其壁厚2~3mm,与布水分管道采用热熔胶热熔方式连接,下半部分长25~35mm,内径为33.4mm,壁厚2~3mm,带有插销槽11和固定孔12。The fixed sleeve is cylindrical, with a total length of 45~60mm. It is divided into two parts, the upper part and the upper part. 3mm, connected with the water distribution pipe by hot melt adhesive, the lower part is 25~35mm long, 33.4mm inner diameter, 2~3mm thick, with pin groove 11 and fixing hole 12.

(1) (1)

式中:D1—布水分管道的外径;In the formula: D 1 —the outer diameter of the water distribution pipe;

d—套筒上半部分外径;d—the outer diameter of the upper half of the sleeve;

喷头主体进水口1外径33.4mm,壁厚2~3mm,其上有固定插销3(图3),它与插销槽11及固定孔12配合后,喷头的位置及朝向就固定了。The water inlet 1 of the main body of the nozzle has an outer diameter of 33.4mm and a wall thickness of 2~3mm. There is a fixed pin 3 on it (Figure 3). After it cooperates with the pin groove 11 and the fixed hole 12, the position and orientation of the nozzle are fixed.

喷头主体从中心线位置分成两半,一半部分有四层半圆形溅水板(图5a,5b),水被这四层溅水板一层一层的溅洒开来,另一半部分是中间带有半圆锥形导流通道的喷头背部挡水板4(图2a,2b),喷头背部挡水板4与四层溅水板配合成中心圆锥形通孔的喷头主体。The main body of the sprinkler head is divided into two halves from the centerline. One half has four layers of semicircular splash plates (Fig. 5a, 5b). The water is splashed layer by layer by these four layers of splash plates. The other half is There is a water shield 4 on the back of the nozzle with a semi-conical diversion channel in the middle (Figure 2a, 2b). The water shield 4 on the back of the nozzle cooperates with the four-layer splash plate to form the main body of the nozzle with a central conical through hole.

喷淋水在下落的过程中遇到的第一块溅水板为第一层溅水板5,依次排序,第一层溅水板5直径80~100mm,中心通孔的直径20~22mm,它到出水口的垂直距离为25~35mm,第一层溅水板5分配水量约占喷头总水量的50%。The first splash board encountered by the spray water in the process of falling is the first splash board 5, which is arranged in sequence. The diameter of the first splash board 5 is 80~100mm, and the diameter of the central through hole is 20~22mm. Its vertical distance to the water outlet is 25 ~ 35mm, and the water distribution of the first layer of splash plate 5 accounts for about 50% of the total water flow of the nozzle.

第二层溅水板6直径50~60mm,中心通孔直径13~15mm,它到第一层溅水板5的垂直距离为25~35mm,第二层溅水板6分配水量约占喷头总水量的25%。The diameter of the second splash board 6 is 50~60mm, the diameter of the central through hole is 13~15mm, the vertical distance from it to the first splash board 5 is 25~35mm, and the water distribution of the second splash board 6 accounts for about 25% of the water volume.

第三层溅水板7直径20~25mm,中心通孔直径5~7mm,它到第二层溅水板6的垂直距离为25~35mm,第三层溅水板7分配水量约占喷头总水量的20%。The diameter of the third splash board 7 is 20~25mm, and the diameter of the central through hole is 5~7mm. The vertical distance from it to the second splash board 6 is 25~35mm. 20% of the water volume.

第四层溅水板8直径3~5mm,中心无通孔,它到第三层溅水板7的垂直距离为10~15mm,第四层溅水板8分配水量约占喷头总水量的5%。The diameter of the fourth splash board 8 is 3~5mm, and there is no through hole in the center. The vertical distance from it to the third splash board 7 is 10~15mm. %.

溅水板中间高,边缘低,形成坡度为α的角,从第一层到第四层溅水板坡度角逐渐增大,α一般取10~30°。The middle of the splashboard is high and the edge is low, forming an angle with a slope of α. The slope angle of the splashboard gradually increases from the first floor to the fourth floor, and α is generally 10~30°.

溅水板边缘为锯齿状,锯齿齿高为3~6mm,锯齿对应的圆心角为β,根据各个不同层溅水板的大小,圆心角取值各不相同,但两齿中心之间的圆心角始终为2β。The edge of the splashboard is serrated, the tooth height of the sawtooth is 3~6mm, and the central angle corresponding to the serration is β. According to the size of the splashboard of different layers, the value of the central angle is different, but the center of the circle between the centers of the two teeth The angle is always 2β.

以下实施例以方塔为例。The following embodiments take a square tower as an example.

安装时,固定套筒安装在布水分管道上,固定套筒的固定孔朝向与临近的冷却塔壁面平行,这样能够保证防壁流喷头喷洒的全部半圆区域都在填料上。During installation, the fixing sleeve is installed on the water distribution pipe, and the fixing hole of the fixing sleeve is oriented parallel to the wall of the adjacent cooling tower, so as to ensure that all the semicircular areas sprayed by the anti-wall flow nozzle are on the filler.

如图6所示,在总喷洒区域C内喷头采用中心交叉式布置,即一个喷头的喷淋区域外径过相邻喷头喷淋区域的圆心,虚线区域内布置常规喷头20。单个常规喷头喷洒区域A的直径为D1,防壁流喷头21与临近常规喷头20距离为1.1~1.2D1,这样能够保证喷淋水量在设计流量一定范围内波动时,常规喷头20喷淋水也不会喷淋到壁面上去,有效的防止壁流的产生。防壁流喷头21安装在填料边缘的正上方,它的喷洒区域B的直径为1.1~1.2D1。防壁流喷头21与常规喷头20有相同的喷淋量,喷头主体背部挡板的圆锥形导流通道起到导流作用,如图2b所示。当喷淋水以流速V1垂直流下,在圆锥导流通道的作用下,V1会逐渐增大,继续下落的过程中一部分水与第一层溅水板发生非弹性碰撞,由于溅水板有一定的坡度,发生的是斜碰,根据非弹性斜碰原理,动量守恒,喷淋水水平速度V=V1,则喷淋水离开溅水板的水平流速V会比常规喷头大,由式(2)可知喷洒区域直径D2更大。As shown in FIG. 6 , the nozzles in the total spraying area C are arranged in a center-crossing manner, that is, the outer diameter of the spraying area of one nozzle passes through the center of the spraying area of the adjacent nozzle, and the conventional nozzles 20 are arranged in the dotted line area. The diameter of the spraying area A of a single conventional nozzle is D 1 , and the distance between the anti-wall flow nozzle 21 and the adjacent conventional nozzle 20 is 1.1~1.2D 1 , which can ensure that when the spraying water volume fluctuates within a certain range of design flow, the conventional nozzle 20 sprays water It will not spray onto the wall, effectively preventing the generation of wall flow. The anti-wall flow nozzle 21 is installed directly above the edge of the packing, and the diameter of its spraying area B is 1.1~1.2D 1 . The anti-wall flow nozzle 21 has the same spray volume as the conventional nozzle 20, and the conical diversion channel on the back baffle of the nozzle body plays a role of diversion, as shown in Figure 2b. When the spray water flows down vertically at the flow rate V 1 , V 1 will gradually increase under the action of the conical diversion channel, and a part of the water will inelastically collide with the first layer of splash plate during the process of continuing to fall. There is a certain slope, and oblique impact occurs. According to the principle of inelastic oblique impact, momentum is conserved, and the horizontal velocity of spray water V=V 1 , the horizontal flow velocity V of spray water leaving the splash plate will be greater than that of conventional sprinklers. Equation (2) shows that the diameter of the spraying area D 2 is larger.

(2) (2)

式中:V—喷淋水水平方向上的速度;In the formula: V—the velocity in the horizontal direction of the spray water;

H—溅水板到填料的垂直距离;H—vertical distance from splash plate to filler;

g—重力加速度;g—gravitational acceleration;

喷淋水被第一层溅水板捕获后,以水平速度V沿着溅水板边缘均匀的分散开来,喷淋水在离开锯齿边缘时会有一个粘滞力对部分淋水产生阻碍作用,这部分水流度会减小,由(2)式可知,喷淋区域直径D2减小,从而使淋水达到更好的分散效果。After the spray water is captured by the first layer of splash plate, it is evenly dispersed along the edge of the splash plate at a horizontal velocity V. When the spray water leaves the sawtooth edge, there will be a viscous force that hinders part of the spray water. , the fluidity of this part of the water will decrease, and it can be seen from formula ( 2 ) that the diameter D2 of the spraying area will decrease, so that the spraying water can achieve a better dispersion effect.

第二、三、四层的溅水板与第一层产生同样的效果,喷淋水在下落的过程中被一层一层的溅水板捕获,再由该层溅水板分散,使喷淋水在喷洒区域内喷洒更均匀,提高冷却塔的冷却能力。The second, third, and fourth layers of splash boards have the same effect as the first layer. The spray water is captured by the layer-by-layer splash boards in the process of falling, and then dispersed by the layer of splash boards, so that the spray water The spray water is sprayed more evenly in the spray area, which improves the cooling capacity of the cooling tower.

本发明采用固定插销和插销槽、固定孔配合,保证了喷头固定朝向的同时,安装和更换更为简单方便。The present invention adopts the cooperation of the fixed bolt, the bolt groove and the fixed hole, which ensures the fixed direction of the nozzle and makes the installation and replacement more simple and convenient.

本发明适用于管式布水的冷却塔,喷头主体采用玻纤增强尼龙材质,耐高温,不易变形,能够保证喷洒的均匀性和稳定性。The invention is suitable for a cooling tower with pipe-type water distribution. The main body of the nozzle is made of glass fiber reinforced nylon, which is high temperature resistant, not easy to deform, and can ensure the uniformity and stability of spraying.

Claims (4)

1., for a cooling tower anti-wall flow shower nozzle, it is made up of fixing sleeve and nozzle body, it is characterised in that: described fixing Sleeve top half is connected with water distributor by connector (13), and the latter half is fixing with the water inlet location of nozzle body upper end Connecting, nozzle body position of center line is split into two halves, and wherein there are four layers of semicircle splash board, every piece of splash board outer cylinder in half portion Being provided with splash board jagged edge (9), second half is the middle shower nozzle back water fender with half cone-shaped flow-guiding channel (2) (4), shower nozzle back water fender (4) and four layers of splash board fit in the nozzle body of center circle conical through-hole.
It is the most according to claim 1 for cooling tower anti-wall flow shower nozzle, it is characterised in that: described fixing sleeve the latter half Being provided with pilot pin groove (11) and fixing hole (12), water inlet (1) side of described nozzle body is provided with Fixed latches (3), shower nozzle master Body inserts the fixing hole (12) on fixing sleeve by Fixed latches (3) and positions fixing connection with fixing sleeve.
It is the most according to claim 1 for cooling tower anti-wall flow shower nozzle, it is characterised in that: described shower nozzle back water fender (4) center is provided with half cone-shaped flow-guiding channel, and half cone-shaped flow-guiding channel is until the 4th layer of splash board (8) is ended.
It is the most according to claim 1 for cooling tower anti-wall flow shower nozzle, it is characterised in that: described splash board center Height, margin location sets low, and is equipped with a gradient from center to closing on margin location, its angle of gradient α=10 ~ 30 degree.
CN201410269171.4A 2014-06-17 2014-06-17 For cooling tower anti-wall flow shower nozzle Active CN104048552B (en)

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106918263A (en) 2015-12-28 2017-07-04 上海艾客制冷科技有限公司 A kind of wide cut changeable flow water distribution system
CN106918266A (en) * 2015-12-28 2017-07-04 上海艾客制冷科技有限公司 Variable-flow shower nozzle is spread in a kind of drainage

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2212181Y (en) * 1994-09-21 1995-11-08 王腊华 Water jet for cooling tower
CN201407950Y (en) * 2009-04-29 2010-02-17 王伯成 Down spraying nozzle for cooling tower
CN103234381A (en) * 2013-05-13 2013-08-07 海门市大生水处理设备(厂)有限公司 Circulating water sprinkling shower nozzle
CN203908388U (en) * 2014-06-17 2014-10-29 上海理工大学 Anti-wall-flow cooling tower sprinkle nozzle

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2212181Y (en) * 1994-09-21 1995-11-08 王腊华 Water jet for cooling tower
CN201407950Y (en) * 2009-04-29 2010-02-17 王伯成 Down spraying nozzle for cooling tower
CN103234381A (en) * 2013-05-13 2013-08-07 海门市大生水处理设备(厂)有限公司 Circulating water sprinkling shower nozzle
CN203908388U (en) * 2014-06-17 2014-10-29 上海理工大学 Anti-wall-flow cooling tower sprinkle nozzle

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