CN104036883B - The disconnected paint alarm method of enamelling machine - Google Patents
The disconnected paint alarm method of enamelling machine Download PDFInfo
- Publication number
- CN104036883B CN104036883B CN201410287661.7A CN201410287661A CN104036883B CN 104036883 B CN104036883 B CN 104036883B CN 201410287661 A CN201410287661 A CN 201410287661A CN 104036883 B CN104036883 B CN 104036883B
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- paint
- controller
- case
- liquid level
- roller set
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- 239000003973 paint Substances 0.000 title claims abstract description 238
- 238000000034 method Methods 0.000 title claims description 21
- 239000007788 liquid Substances 0.000 claims abstract description 50
- 238000010422 painting Methods 0.000 claims description 25
- 229920000742 Cotton Polymers 0.000 claims description 18
- 238000009434 installation Methods 0.000 claims description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 14
- 229910052782 aluminium Inorganic materials 0.000 description 14
- 229910000831 Steel Inorganic materials 0.000 description 13
- 239000010959 steel Substances 0.000 description 13
- 239000011248 coating agent Substances 0.000 description 8
- 238000000576 coating method Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000137 annealing Methods 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- Coating Apparatus (AREA)
Abstract
The invention discloses a kind of disconnected paint alarm mechanism of enamelling machine.It comprises the paint case (413) be connected with japanning mechanism, the side of paint case (413) is provided with overflow pipe (701), the below of the outlet of overflow pipe (701) is provided with a spill box (702), the below of spill box (702) is provided with a weight sensor (703), and weight sensor (703) is connected with a controller (704); Described paint case (413) connects paint pump (705) through pipeline, and paint pump (705) is connected with paint cylinder (706) through pipeline, and paint pump (705) via line is also connected with controller (704); Also be provided with a touch-up paint liquid level sensor (707) in described paint case (403), touch-up paint liquid level sensor (707) is also connected with controller (704); Touch-up paint liquid level sensor lower position in paint case (413) is also provided with a low alarm liquid level sensor (708), low alarm liquid level sensor (708) via line is connected with controller (704), and controller (704) is connected with an alarm (709).
Description
Technical field
The present invention relates to a kind of disconnected paint alarm method and mechanism thereof of enamelling machine, especially the disconnected paint alarm mechanism of enamelling machine and the integrated system of japanning mechanism, belong to enamelled wire and manufacture field.
Background technology
First enamelled wire through the annealing operation of aluminum steel, will paint to aluminum steel in process of production after annealing operation, and the aluminum steel being painted with paint enters baker dries, and namely the aluminum steel of the band enamelled coating after oven dry is enamelled wire.The method of lacquering of existing enamelled wire is mainly rotated by the paint roller in paint bath, makes aluminium wire adhere to paint, and the paint in paint bath circulates with the paint in paint case.When the paint in paint case cannot provide effective alarm function down to during minimum liquid level, there is paint and be finished the situation causing enamelled wire not have enamelled coating, even oil pump burning, use also dangerous.In addition, the device for painting of existing enamelling machine also also exists following problem: 1, existing device for painting generally can only carry out one japanning process, cannot carry out repetition multiple tracks japanning as required to aluminum steel, restriction japanning effect.2, now some enamelled wire according to function need there is sandwich construction, and the enamelled coating of every one deck is also different, but existing device for painting cannot accomplish the function being simultaneously coated with multiple tracks difference paint.3, aluminum steel japanning after owing to being attached with thicker paint, need to carry out surface wipes with the aluminum steel of the cotton layer of felt to band paint, remove the paint of aluminum steel excess surface, make the aluminum steel surface entering baking oven with uniform enamelled coating, but due to long-play, the cotton layer of felt can, due to the loss to some extent that rubs, cause the effect of the enamelled coating removing aluminum steel surface undesirable, and and then causes the hydraulic performance decline of enamelled wire.
Summary of the invention
The object of the invention is to, a kind of disconnected paint alarm method and mechanism thereof of enamelling machine is provided.The present invention can realize painting cylinder to paint case freely defeated paint, and both can notify workman at once painting case paint arrival low level liquid level alarm device, can accomplish that again effectively preventing paint case from overflowing paints, safe and reliable.In addition, the present invention can also carry out multiple tracks japanning, improves operating efficiency and effect; In addition, the present invention can also apply multiple tracks difference paint simultaneously, has multi-functional advantage.
Technical scheme of the present invention: the disconnected paint alarm method of enamelling machine, the method is in enamelling machine lacquering process, when the paint that touch-up paint liquid level sensor detects in paint case drops to certain liquid level, signal to controller, make controller start paint pump to rotate forward, the paint automatic transport in driving paint cylinder is in paint case; When the paint liquid level in paint case drops to the liquid level of low alarm liquid level sensor, low alarm liquid level sensor signals to controller, and controller signals to alarm, makes the warning messages such as alarm sounding light; When painting the paint in case and completely arriving certain altitude, paint overflows to spill box from overflow pipe, weight sensor in spill box has detected that liquid flows into, signal to controller, controller starts paint pump a period of time of reversing and stops, and not only stops to paint case painting, and by the reversion of paint pump, make the paint painting case transfer back paint cylinder sub-fraction paint, effectively prevent paint case from overflowing and paint.
Realize the mechanism of the disconnected paint alarm method of above-mentioned enamelling machine, comprise the paint case be connected with japanning mechanism, the side of paint case is provided with overflow pipe, and the below of the outlet of overflow pipe is provided with a spill box, the below of spill box is provided with a weight sensor, and weight sensor is connected with a controller; Described paint case connects paint pump through pipeline, and paint pump is connected with paint cylinder through pipeline, and paint pump via line is also connected with controller; Also be provided with a touch-up paint liquid level sensor in described paint case, touch-up paint liquid level sensor is also connected with controller; Touch-up paint liquid level sensor lower position in paint case is also provided with a low alarm liquid level sensor, and low alarm liquid level sensor via line is connected with controller, and controller is connected with an alarm.
In the disconnected paint alarm mechanism of above-mentioned enamelling machine, described japanning mechanism comprises frame, the front of frame is provided with directive wheel, the front upper of frame is provided with the upper left roller set that more than 2 groups are walked crosswise setting, be provided with painting installation, felt layers and upper right roller set after the roller set of upper left, between described felt layers and upper right roller set, be provided with baker; The below of upper left roller set is provided with lower-left roller set, and the below of upper right roller set is provided with bottom right roller set; Described painting installation comprises the paint bath be arranged in frame, and one end of paint bath is provided with motor, and the external part of motor is connected with one and is arranged on paint roller in paint bath; Described paint bath is connected with a paint case through pipeline.
In the disconnected paint alarm mechanism of aforesaid enamelling machine, described paint bath is made up of more than 2 the paint bath bodies be fixed in frame, and the quantity of paint bath body is consistent with the quantity of upper left roller set; Described paint roller wears paint bath body and mistake; Described paint bath body is connected with a pipeline, and pipeline is connected with triple valve, and another two ports of triple valve are connected with paint case and secondary paint case through pipeline respectively.
In the disconnected paint alarm mechanism of aforesaid enamelling machine, described felt layers comprises the cotton lower floor be arranged in frame, cotton upper strata is provided with above cotton lower floor, the top on cotton upper strata is provided with a briquetting, hydraulic cylinder is provided with above briquetting, hydraulic cylinder is connected with electro-hydraulic proportional valve by the road, and electro-hydraulic proportional valve is connected with oil pump by the road; Described electro-hydraulic proportional valve is connected with another controller, and this another controller is connected with skin of paint thickness gauge, and skin of paint thickness gauge is fixed in the frame at baker rear.
Compared with prior art, the present invention has following beneficial effect:
1, the present invention is in lacquering process, when the paint that touch-up paint liquid level sensor detects in paint case drops to certain liquid level, signals to controller, and make controller start paint pump and rotate forward, the paint automatic transport in driving paint cylinder is in paint case.When the paint liquid level in paint case drops to the liquid level of low alarm liquid level sensor, low alarm liquid level sensor signals to controller, and controller signals to alarm, makes the warning messages such as alarm sounding light.When painting the paint in case and completely arriving certain altitude, paint overflows to spill box from overflow pipe, weight sensor in spill box has detected that liquid flows into, signal to controller, controller starts paint pump a period of time of reversing and stops, and not only stops to paint case painting, and by the reversion of paint pump, make the paint painting case transfer back paint cylinder sub-fraction paint, effectively prevent paint case from overflowing and paint.
2, directive wheel is provided with in the front of frame, upper left side is provided with the upper left roller set that more than 2 groups are walked crosswise setting, enamelled wire enters first group of upper left roller set through directive wheel, again after felt layers, baker, upper right roller set, bottom right roller set and lower-left roller set, enter second group of upper left roller set again, upper left roller set arranges japanning number of times and the number of plies that several groups can realize enamelled wire, achieves the function of machine multiple tracks japanning simultaneously.
3, paint bath is made up of more than 2 the paint bath bodies be fixed in frame, and the quantity of paint bath body is consistent with the quantity of upper left roller set, and when needs coating single paint, the triple valve of all paint bath bodies is communicated with paint case, now to the single paint of enamelled wire coated with multiple layer.When needs are at enamelled wire coating different layers paint, the triple valve of paint bath body is communicated with respective pair paint case, secondary paint case stores different types of paint on demand, now can realize to enamelled wire coated with multiple layer difference paint, make enamelled wire possess multiple enamelled coating, several functions, improve production chains of the present invention.
4, the skin of paint thickness gauge being arranged on baker rear detects the thickness of paint layer of the enamelled wire after first is dried in real time, when thickness of paint layer is not up to standard, skin of paint thickness gauge signals to controller, controller is by controlling electro-hydraulic proportional valve and then hydraulic control cylinder, and and then regulate the compaction degree of cotton upper strata and cotton lower floor, finally realize the control of the thickness of paint layer of enamelled wire.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the end view of painting installation;
Fig. 3 is the vertical view of painting installation;
Fig. 4 forms the structural representation of paint bath by paint bath body;
Fig. 5 is the feedback control principle figure of felt layers;
Fig. 6 is the connection schematic diagram of paint bath body.
Embodiment
Below in conjunction with embodiment, the present invention is described in further detail, but not as limitation of the present invention.
Embodiment: the disconnected paint alarm method of enamelling machine, the method, in enamelling machine lacquering process, when the paint that touch-up paint liquid level sensor detects in paint case drops to certain liquid level, signals to controller, make controller start paint pump to rotate forward, the paint automatic transport in driving paint cylinder is in paint case; When the paint liquid level in paint case drops to the liquid level of low alarm liquid level sensor, low alarm liquid level sensor signals to controller, and controller signals to alarm, makes the warning messages such as alarm sounding light; When painting the paint in case and completely arriving certain altitude, paint overflows to spill box from overflow pipe, weight sensor in spill box has detected that liquid flows into, signal to controller, controller starts paint pump a period of time of reversing and stops, and not only stops to paint case painting, and by the reversion of paint pump, make the paint painting case transfer back paint cylinder sub-fraction paint, effectively prevent paint case from overflowing and paint.
Realize the mechanism of the disconnected paint alarm method of above-mentioned enamelling machine, as shown in Figure 1, comprise the paint case 413 be connected with japanning mechanism, the side of paint case 413 is provided with overflow pipe 701, the below of the outlet of overflow pipe 701 is provided with a spill box 702, the below of spill box 702 is provided with a weight sensor 703, and weight sensor 703 is connected with a controller 704, and controller can adopt conventional single-chip microcomputer; Described paint case 413 connects paint pump 705 through pipeline, and paint pump 705 is connected with paint cylinder 706 through pipeline, and paint pump 705 via line is also connected with controller 704; Also be provided with a touch-up paint liquid level sensor 707 in described paint case 413, touch-up paint liquid level sensor 707 is also connected with controller 704; Touch-up paint liquid level sensor lower position in paint case 413 is also provided with a low alarm liquid level sensor 708, and low alarm liquid level sensor 708 via line is connected with controller 704, and controller 704 is connected with an alarm 709.
As shown in accompanying drawing 2 and Fig. 3, described japanning mechanism comprises frame 401, the front of frame 401 is provided with directive wheel 402, the front upper of frame 401 is provided with the upper left roller set 403 that more than 2 groups are walked crosswise setting, the group number of upper left roller set depends on the number of plies needing japanning, painting installation 404, felt layers 405 and upper right roller set 406 is provided with after upper left roller set 403, the quantity of upper right roller set 406 is consistent with upper left roller set, is provided with baker 407 between the felt layers 405 described in upper right roller set and upper right roller set 406; The below of upper left roller set 403 is provided with lower-left roller set 408, and the below of upper right roller set 406 is provided with bottom right roller set 409; Described device for painting 404 comprises the paint bath 410 be arranged in frame 401, one end of paint bath 410 is provided with motor 411, the external part of motor 411 is connected with one and is arranged on paint roller 412 in paint bath 410, motor drives paint roller to rotate in paint bath, when aluminum steel is walked above paint roller, paint roller strap paint rotates and makes paint be attached on aluminum steel; Described paint bath 410 is connected with a paint case 413 through pipeline.As shown in accompanying drawing 4 and Fig. 6, described paint bath 410 is made up of more than 2 the paint bath bodies 414 be fixed in frame 401, and the quantity of paint bath body 414 is consistent with the quantity of upper left roller set 403; Described paint roller 412 wears paint bath body 414 and mistake; Described paint bath body 414 is connected with a pipeline, pipeline is connected with triple valve 415, and another two ports of triple valve 415 are connected with paint case 413 and secondary paint case 416 through pipeline respectively.Described felt layers 405 comprises the cotton lower floor 417 be arranged in frame 401, cotton upper strata 418 is provided with above cotton lower floor 417, aluminum steel passes between cotton lower floor and cotton upper strata, the top on cotton upper strata 418 is provided with a briquetting 419, hydraulic cylinder 420 is provided with above briquetting 419, as shown in Figure 5, hydraulic cylinder 420 is connected with electro-hydraulic proportional valve 421 by the road, and electro-hydraulic proportional valve 421 is connected with oil pump 422 by the road; Described electro-hydraulic proportional valve 421 is connected with another controller 423, and this another controller 423 is connected with skin of paint thickness gauge 424, and skin of paint thickness gauge can obtain from market, and skin of paint thickness gauge 424 is fixed in the frame at baker 407 rear.
Claims (2)
1. the disconnected paint alarm method of enamelling machine, it is characterized in that: the method is in enamelling machine lacquering process, when the paint that touch-up paint liquid level sensor detects in paint case drops to certain liquid level, signal to controller, make controller start paint pump to rotate forward, the paint automatic transport in driving paint cylinder is in paint case; When the paint liquid level in paint case drops to the liquid level of low alarm liquid level sensor, low alarm liquid level sensor signals to controller, and controller signals to alarm, makes alarm sounding light warning message; When painting the paint in case and completely arriving certain altitude, paint overflows to spill box from overflow pipe, weight sensor in spill box has detected that liquid flows into, signal to controller, controller starts paint pump a period of time of reversing and stops, and not only stops to paint case painting, and by the reversion of paint pump, make the paint painting case transfer back paint cylinder sub-fraction paint, effectively prevent paint case from overflowing and paint;
Realize the mechanism of the disconnected paint alarm method of above-mentioned enamelling machine, comprise the paint case (413) be connected with japanning mechanism, the side of paint case (413) is provided with overflow pipe (701), the below of the outlet of overflow pipe (701) is provided with a spill box (702), the below of spill box (702) is provided with a weight sensor (703), and weight sensor (703) is connected with a controller (704); Described paint case (413) connects paint pump (705) through pipeline, and paint pump (705) is connected with paint cylinder (706) through pipeline, and paint pump (705) via line is also connected with controller (704); Also be provided with a touch-up paint liquid level sensor (707) in described paint case (413), touch-up paint liquid level sensor (707) is also connected with controller (704); Touch-up paint liquid level sensor lower position in paint case (413) is also provided with a low alarm liquid level sensor (708), low alarm liquid level sensor (708) via line is connected with controller (704), and controller (704) is connected with an alarm (709); Described japanning mechanism comprises frame (401), the front of frame (401) is provided with directive wheel (402), the front upper of frame (401) is provided with the upper left roller set (403) that more than 2 groups are walked crosswise setting, be provided with painting installation (404), felt layers (405) and upper right roller set (406) after upper left roller set (403), between described felt layers (405) and upper right roller set (406), be provided with baker (407); The below of upper left roller set (403) is provided with lower-left roller set (408), and the below of upper right roller set (406) is provided with bottom right roller set (409); Described painting installation (404) comprises the paint bath (410) be arranged in frame (401), one end of paint bath (410) is provided with motor (411), and the external part of motor (411) is connected with one and is arranged on paint roller (412) in paint bath (410); Described paint bath (410) is connected with paint case (413) through pipeline; Described paint bath (410) is made up of more than 2 the paint bath bodies (414) be fixed in frame (401), and the quantity of paint bath body (414) is consistent with the quantity of upper left roller set (403); Described paint roller (412) wears paint bath body (414) and mistake; Described paint bath body (414) is connected with a pipeline, pipeline is connected with triple valve (415), another two ports of triple valve (415) are connected with paint case (413) and secondary paint case (416) through pipeline respectively.
2. the disconnected paint alarm method of enamelling machine according to claim 1, it is characterized in that: described felt layers (405) comprises the cotton lower floor (417) be arranged in frame (401), cotton lower floor (417) top is provided with cotton upper strata (418), the top of cotton upper strata (418) is provided with a briquetting (419), briquetting (419) top is provided with hydraulic cylinder (420), hydraulic cylinder (420) is connected with electro-hydraulic proportional valve (421) by the road, and electro-hydraulic proportional valve (421) is connected with oil pump (422) by the road; Described electro-hydraulic proportional valve (421) is connected with another controller (423), this another controller (423) is connected with skin of paint thickness gauge (424), and skin of paint thickness gauge (424) is fixed in the frame at baker (407) rear.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410287661.7A CN104036883B (en) | 2014-06-24 | 2014-06-24 | The disconnected paint alarm method of enamelling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410287661.7A CN104036883B (en) | 2014-06-24 | 2014-06-24 | The disconnected paint alarm method of enamelling machine |
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| Publication Number | Publication Date |
|---|---|
| CN104036883A CN104036883A (en) | 2014-09-10 |
| CN104036883B true CN104036883B (en) | 2016-04-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410287661.7A Expired - Fee Related CN104036883B (en) | 2014-06-24 | 2014-06-24 | The disconnected paint alarm method of enamelling machine |
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| CN (1) | CN104036883B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108091451B (en) * | 2017-12-19 | 2020-11-17 | 苏州市吴江神州双金属线缆有限公司 | Paint liquid level control system and method for enameled wire painting processing |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3727976C1 (en) * | 1987-08-21 | 1988-12-15 | Mag Maschinen Und Appbau Ges M | Wire drawing device for a wire coating machine |
| CN202217550U (en) * | 2010-09-02 | 2012-05-09 | 江西铜业股份有限公司 | Automatic paint adding device of enamelling machine |
| CN201807512U (en) * | 2010-09-03 | 2011-04-27 | 龙宇电子(梅州)有限公司 | Coating gluing trough of copper-clad plate gluing machine for preventing glue soluting from overflowing |
| CN202120685U (en) * | 2011-07-13 | 2012-01-18 | 浙江洪波科技股份有限公司 | Painting device suitable for multi-coating enameled wire production |
| CN202258566U (en) * | 2011-10-17 | 2012-05-30 | 宁德市三富机电有限公司 | Horizontal painting device of enamelling machine |
| CN203910352U (en) * | 2014-06-24 | 2014-10-29 | 湖州天洋线缆有限公司 | Paint lack alarm mechanism for enameling machine |
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- 2014-06-24 CN CN201410287661.7A patent/CN104036883B/en not_active Expired - Fee Related
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| CN104036883A (en) | 2014-09-10 |
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Inventor after: Yin Hongqiu Inventor before: Shen Enrong Inventor before: Shen Yinuo |
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Effective date of registration: 20170315 Address after: 300000 Tianjin city Wuqing District Cha Gu Gang Zhen Gao Wang Jiang Road on the eastern side of Shengyuan No. 6 -4-502 Patentee after: Yin Hongqiu Address before: 313009 Nanxun Economic Development Zone, Zhejiang City, St. drive bridge village Patentee before: Huzhou Tian Yang cable Co., Ltd |
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Granted publication date: 20160420 Termination date: 20180624 |