CN203982904U - The paint case of enamelling machine overflows and paints protection mechanism - Google Patents
The paint case of enamelling machine overflows and paints protection mechanism Download PDFInfo
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- CN203982904U CN203982904U CN201420340092.3U CN201420340092U CN203982904U CN 203982904 U CN203982904 U CN 203982904U CN 201420340092 U CN201420340092 U CN 201420340092U CN 203982904 U CN203982904 U CN 203982904U
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- paint
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- controller
- pipeline
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Abstract
The paint case that the utility model discloses a kind of enamelling machine overflows and paints protection mechanism.It comprises the paint case (413) being connected with japanning mechanism, the side of paint case (413) is provided with overflow pipe (701), the below of the outlet of overflow pipe (701) is provided with a spill box (702), the below of spill box (702) is provided with a weight sensor (703), and weight sensor (703) is connected with a controller (704); Described paint case (413) connects paint pump (705) through pipeline, and paint pump (705) is connected with paint cylinder (706) through pipeline, and paint pump (705) via line is also connected with controller (704); In described paint case (403), be also provided with a liquid level sensor (707), liquid level sensor (707) is also connected with controller (704).The utility model can be realized paint to freely defeated paint of paint case, and can effectively prevent from painting the case paint that overflows, and result of use is ideal.
Description
Technical field
The utility model relates to a kind of excessive paint of paint case protection mechanism of enamelling machine, belongs to enamelled wire and manufactures field.
Background technology
First enamelled wire will, through the annealing operation of aluminum steel, carry out japanning to aluminum steel in process of production after annealing operation, and the aluminum steel that is painted with paint enters baker dries, and the aluminum steel with enamelled coating after oven dry is enamelled wire.The method of lacquering of existing enamelled wire is mainly to rotate by the paint roller in paint bath, makes aluminium wire adhere to paint, and the paint in paint bath circulates with the paint in paint case.In the time that the paint of paint in case declines, need manually from lacquer cylinder to the defeated paint of paint case, efficiency is low, and easily goes wrong, and also has the machinery from the defeated paint of trend paint case, but in defeated paint process, still exists the overflow problem of paint of paint case, and result of use is unsatisfactory.In addition, the device for painting of existing enamelling machine also exists following problem: 1, existing device for painting generally can only carry out one japanning processing, cannot carry out the japanning of repetition multiple tracks to aluminum steel as required, restriction japanning effect.2, now some enamelled wire according to function need to there is sandwich construction, and the enamelled coating of every one deck is also different, but existing device for painting cannot accomplish to be coated with the functions of the different paints of multiple tracks simultaneously.3, after aluminum steel japanning owing to being attached with thicker paint, need to carry out surperficial wiping to the aluminum steel of band paint with the cotton layer of felt, remove the unnecessary paint in aluminum steel surface, make the aluminum steel surface that enters baking oven with uniform enamelled coating, but due to long-play, the cotton layer of felt can, due to the loss to some extent that rubs, cause the effect of the enamelled coating of removing aluminum steel surface undesirable, and and then causes the hydraulic performance decline of enamelled wire.
Utility model content
The purpose of this utility model is, a kind of excessive paint of paint case protection mechanism of enamelling machine is provided.The utility model can be realized paint cylinder to freely defeated paint of paint case, and can effectively prevent from painting the excessive paint of case, and result of use is ideal.In addition, the utility model can also carry out multiple tracks japanning, has improved operating efficiency and effect; In addition, the utility model can also apply the different paints of multiple tracks simultaneously, has multi-functional advantage.
The technical solution of the utility model: a kind of paint case of enamelling machine overflows and paints protection mechanism, comprise the paint case being connected with japanning mechanism, the side of paint case is provided with overflow pipe, the below of the outlet of overflow pipe is provided with a spill box, the below of spill box is provided with a weight sensor, and weight sensor is connected with a controller; Described paint case connects paint pump through pipeline, and paint pump is connected with paint cylinder through pipeline, and paint pump via line is also connected with controller, in described paint case, is also provided with a liquid level sensor, and liquid level sensor is also connected with controller.
The paint case of above-mentioned enamelling machine overflows in paint protection mechanism, described japanning mechanism comprises frame, the front of frame is provided with directive wheel, the upper left side of frame is provided with 2 groups of upper left roller set of walking crosswise above setting, after the roller set of upper left, be provided with painting installation, felt layers and upper right roller set, between described felt layers and upper right roller set, be provided with baker; The below of upper left roller set is provided with lower-left roller set, and the below of upper right roller set is provided with bottom right roller set; Described painting installation comprises the paint bath being arranged in frame, and one end of paint bath is provided with motor, and the external part of motor is connected with a paint roller being arranged in paint bath; Described paint bath is connected with a paint case through pipeline.
The paint case of aforesaid enamelling machine overflows in paint protection mechanism, and described paint bath is made up of more than 2 the paint bath body being fixed in frame, and the quantity of paint bath body is consistent with the quantity of upper left roller set; Described paint roller is worn paint bath body and mistake; Described paint bath body is connected with a pipeline, is connected with triple valve on pipeline, and another two ports of triple valve are connected with paint case and secondary paint case through pipeline respectively.
The paint case of aforesaid enamelling machine overflows in paint protection mechanism, described felt layers comprises the cotton lower floor being arranged in frame, cotton lower floor top is provided with cotton upper strata, the top on cotton upper strata is provided with a briquetting, briquetting top is provided with hydraulic cylinder, hydraulic cylinder is connected with electro-hydraulic proportional valve by the road, and electro-hydraulic proportional valve is connected with oil pump by the road; Described electro-hydraulic proportional valve is connected with a controller, and controller is connected with skin of paint thickness gauge, and skin of paint thickness gauge is fixed in the frame at baker rear.
Compared with prior art, the utlity model has following beneficial effect:
1, the utility model, in japanning process, when the paint in liquid level sensor detects paint case drops to certain liquid level, signals to controller, makes controller start paint pump forward, drives the paint automatic transport of painting in cylinder to painting in case.In the time that the paint in paint case completely arrives certain altitude, paint overflows to spill box from overflow pipe, weight sensor in spill box has detected that liquid flows into, signal to controller, controller startup paint pump reversion a period of time stops, not only stopping to paint case painting, and by painting pump reversion, make the paint that paints case transfer back paint cylinder sub-fraction paint, effectively prevent from painting the excessive paint of case.
2, be provided with directive wheel in the front of frame, upper left side is provided with 2 groups of upper left roller set of walking crosswise above setting, enamelled wire enters first group of upper left roller set through directive wheel, again after felt layers, baker, upper right roller set, bottom right roller set and lower-left roller set, enter again second group of upper left roller set, upper left roller set arranges several groups of japanning number of times and the numbers of plies that can realize enamelled wire, has realized the machine function of multiple tracks japanning simultaneously.
3, paint bath forms with japanning cell body by 2 that are fixed in frame, and the quantity of paint bath body is consistent with the quantity of upper left roller set, and in the time that needs apply single kind paint, the triple valve of all paint bath bodies is communicated with paint case, now to the single paint of enamelled wire coated with multiple layer.When needs are in the time that enamelled wire applies different layers paint, the triple valve of paint bath body is communicated with pair paint case separately, secondary paint case stores different types of paint on demand, now can realize to the different paints of enamelled wire coated with multiple layer, make enamelled wire possess multiple enamelled coating, several functions, improved production flexibility of the present utility model.
4, be arranged on the skin of paint thickness gauge thickness of paint layer of the enamelled wire of detection after first is dried in real time at baker rear, in the time that thickness of paint layer is not up to standard, skin of paint thickness gauge signals to controller, controller is by controlling electro-hydraulic proportional valve and then controlling hydraulic cylinder, and and then regulate the compaction degree of cotton upper strata He Mian lower floor, finally realize the control of the thickness of paint layer of enamelled wire.
Brief description of the drawings
Fig. 1 is the utility model structural representation;
Fig. 2 is the end view of painting installation;
Fig. 3 is the vertical view of painting installation;
Fig. 4 is made up of the structural representation of paint bath paint bath body;
Fig. 5 is the feedback control principle figure of felt layers;
Fig. 6 is the connection schematic diagram of paint bath body.
Embodiment
Below in conjunction with embodiment, the utility model is described in further detail, but not as to restriction of the present utility model.
Embodiment: the paint case of enamelling machine overflows and paints protection mechanism, as shown in Figure 1, comprise the paint case 413 being connected with japanning mechanism, the side of paint case 413 is provided with overflow pipe 701, the below of the outlet of overflow pipe 701 is provided with a spill box 702, the below of spill box 702 is provided with a weight sensor 703, and weight sensor 703 is connected with a controller 704, and controller can adopt conventional single-chip microcomputer; Described paint case 413 connects paint pump 705 through pipeline, and paint pump 705 is connected with paint cylinder 706 through pipeline, and paint pump 705 via line are also connected with controller 704; In described paint case 413, be also provided with a liquid level sensor 707, liquid level sensor can adopt prevailing floating ball sensor, and liquid level sensor 707 is also connected with controller 704.
As shown in accompanying drawing 2 and Fig. 3, described japanning mechanism comprises frame 401, the front of frame 401 is provided with directive wheel 402, the upper left side of frame 401 is provided with 2 groups of upper left roller set 403 of walking crosswise above setting, the group number of upper left roller set depends on the number of plies that needs japanning, after upper left roller set 403, be provided with painting installation 404, felt layers 405 and upper right roller set 406, the quantity of upper right roller set 406 is consistent with upper left roller set, between the felt layers 405 described in the roller set of upper right and upper right roller set 406, is provided with baker 407; The below of upper left roller set 403 is provided with lower-left roller set 408, and the below of upper right roller set 406 is provided with bottom right roller set 409; Described painting installation 404 comprises the paint bath 410 being arranged in frame 401, one end of paint bath 410 is provided with motor 411, the external part of motor 411 is connected with a paint roller 412 being arranged in paint bath 410, motor drives paint roller to rotate in paint bath, when aluminum steel is walked above paint roller, paint roller strap paint rotates paint is attached on aluminum steel; Described paint bath 410 is connected with a paint case 413 through pipeline.As shown in accompanying drawing 4 and Fig. 6, described paint bath 410 is made up of more than 2 the paint bath body 414 being fixed in frame 401, and the quantity of paint bath body 414 is consistent with the quantity of upper left roller set 403; Described paint roller 412 is worn paint bath body 414 and mistake; Described paint bath body 414 is connected with a pipeline, is connected with triple valve 415 on pipeline, and another two ports of triple valve 415 are connected with paint case 413 and secondary paint case 416 through pipeline respectively.Described felt layers 405 comprises the cotton lower floor 417 being arranged in frame 401, cotton lower floor 417 tops are provided with cotton upper strata 418, aluminum steel passes between cotton lower floor and cotton upper strata, the top on cotton upper strata 418 is provided with a briquetting 419, briquetting 419 tops are provided with hydraulic cylinder 420, as shown in Figure 5, hydraulic cylinder 420 is connected with electro-hydraulic proportional valve 421 by the road, and electro-hydraulic proportional valve 421 is connected with oil pump 422 by the road; Described electro-hydraulic proportional valve 421 is connected with a controller 423, and controller 423 is connected with skin of paint thickness gauge 424, and skin of paint thickness gauge can obtain from market, and skin of paint thickness gauge 424 is fixed in the frame at baker 407 rears.
Claims (4)
1. the paint case of enamelling machine overflows and paints protection mechanism, it is characterized in that: comprise the paint case (413) being connected with japanning mechanism, the side of paint case (413) is provided with overflow pipe (701), the below of the outlet of overflow pipe (701) is provided with a spill box (702), the below of spill box (702) is provided with a weight sensor (703), and weight sensor (703) is connected with a controller (704); Described paint case (413) connects paint pump (705) through pipeline, and paint pump (705) is connected with paint cylinder (706) through pipeline, and paint pump (705) via line is also connected with controller (704); In described paint case (413), be also provided with a liquid level sensor (707), liquid level sensor (707) is also connected with controller (704).
2. the paint case of enamelling machine according to claim 1 overflows and paints protection mechanism, it is characterized in that: described japanning mechanism comprises frame (401), the front of frame (401) is provided with directive wheel (402), the upper left side of frame (401) is provided with 2 groups of upper left roller set (403) of walking crosswise above setting, after upper left roller set (403), be provided with painting installation (404), felt layers (405) and upper right roller set (406), between described felt layers (405) and upper right roller set (406), be provided with baker (407); The below of upper left roller set (403) is provided with lower-left roller set (408), and the below of upper right roller set (406) is provided with bottom right roller set (409); Described painting installation (404) comprises the paint bath (410) being arranged in frame (401), one end of paint bath (410) is provided with motor (411), and the external part of motor (411) is connected with a paint roller (412) being arranged in paint bath (410); Described paint bath (410) is connected with paint case (413) through pipeline.
3. the paint case of enamelling machine according to claim 2 overflows and paints protection mechanism, it is characterized in that: described paint bath (410) is made up of more than 2 the paint bath body (414) being fixed in frame (401), and the quantity of paint bath body (414) is consistent with the quantity of upper left roller set (403); Described paint roller (412) is worn paint bath body (414) and mistake; Described paint bath body (414) is connected with a pipeline, on pipeline, be connected with triple valve (415), another two ports of triple valve (415) are connected with paint case (413) and secondary paint case (416) through pipeline respectively.
4. the paint case of enamelling machine according to claim 3 overflows and paints protection mechanism, it is characterized in that: described felt layers (405) comprises the cotton lower floor (417) being arranged in frame (401), cotton lower floor (417) top is provided with cotton upper strata (418), the top on cotton upper strata (418) is provided with a briquetting (419), briquetting (419) top is provided with hydraulic cylinder (420), hydraulic cylinder (420) is connected with electro-hydraulic proportional valve (421) by the road, and electro-hydraulic proportional valve (421) is connected with oil pump (422) by the road; Described electro-hydraulic proportional valve (421) is connected with a controller (423), controller (423) is connected with skin of paint thickness gauge (424), and skin of paint thickness gauge (424) is fixed in the frame at baker (407) rear.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420340092.3U CN203982904U (en) | 2014-06-24 | 2014-06-24 | The paint case of enamelling machine overflows and paints protection mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420340092.3U CN203982904U (en) | 2014-06-24 | 2014-06-24 | The paint case of enamelling machine overflows and paints protection mechanism |
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| Publication Number | Publication Date |
|---|---|
| CN203982904U true CN203982904U (en) | 2014-12-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420340092.3U Expired - Fee Related CN203982904U (en) | 2014-06-24 | 2014-06-24 | The paint case of enamelling machine overflows and paints protection mechanism |
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| CN (1) | CN203982904U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104021889A (en) * | 2014-06-24 | 2014-09-03 | 湖州天洋线缆有限公司 | Paint box paint-overflow protecting method and mechanism of enameling machine |
-
2014
- 2014-06-24 CN CN201420340092.3U patent/CN203982904U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104021889A (en) * | 2014-06-24 | 2014-09-03 | 湖州天洋线缆有限公司 | Paint box paint-overflow protecting method and mechanism of enameling machine |
| CN104021889B (en) * | 2014-06-24 | 2016-04-20 | 湖州天洋线缆有限公司 | The paint case of enamelling machine overflows and paints guard method and mechanism thereof |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141203 Termination date: 20190624 |
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| CF01 | Termination of patent right due to non-payment of annual fee |