CN104036882B - The method of lacquering of enamelling machine and device thereof - Google Patents
The method of lacquering of enamelling machine and device thereof Download PDFInfo
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- CN104036882B CN104036882B CN201410287477.2A CN201410287477A CN104036882B CN 104036882 B CN104036882 B CN 104036882B CN 201410287477 A CN201410287477 A CN 201410287477A CN 104036882 B CN104036882 B CN 104036882B
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Abstract
The invention discloses a kind of method of lacquering and device thereof of enamelling machine.Aluminum steel after annealing is repeated japanning and oven dry by the method, realizes japanning number of times and the number of plies of enamelled wire, achieves the function of machine multiple tracks japanning simultaneously.The present invention can carry out the insulating varnish compound japanning of different cultivars simultaneously, improves product quality and operating efficiency; In addition, the present invention can also apply different-thickness paint film simultaneously, has multi-functional advantage.
Description
Technical field
The present invention relates to a kind of method of lacquering and device thereof of enamelling machine, belong to enamelled wire and manufacture field.
Background technology
First enamelled wire through the annealing operation of aluminum steel, will paint to aluminum steel in process of production after annealing operation, and the aluminum steel being painted with paint enters baker dries, and namely the aluminum steel of the band enamelled coating after oven dry is enamelled wire.The japanning mechanism of existing enamelled wire also exists following problem: 1, existing japanning mechanism generally can only carry out one japanning process, cannot carry out the different compound of planting of painting as required and paint, the development of restriction aluminium enamel-covered wire kind to aluminum steel.2, now some enamelled wire according to function need there is sandwich construction, and the enamelled coating of every one deck is also different, but existing japanning mechanism cannot accomplish go up the different function painted of multiple tracks simultaneously.3, aluminum steel japanning after owing to being attached with thicker paint, need to carry out surface wipes with the aluminum steel of the cotton layer of felt to band paint, remove the paint of aluminum steel excess surface, make the aluminum steel surface entering baking oven with uniform enamelled coating, but due to long-play, the cotton layer of felt can, due to the loss to some extent that rubs, cause the effect of the enamelled coating removing aluminum steel surface undesirable, and and then causes the hydraulic performance decline of enamelled wire.
Summary of the invention
The object of the invention is to, a kind of method of lacquering and device thereof of enamelling machine is provided.The present invention can carry out the insulating varnish compound japanning of different cultivars simultaneously, improves product quality and operating efficiency; In addition, the present invention can also apply different-thickness paint film simultaneously, has multi-functional advantage.
Technical scheme of the present invention: a kind of method of lacquering of enamelling machine, the aluminum steel after annealing is repeated japanning and oven dry by the method, realizes japanning number of times and the number of plies of enamelled wire, achieves the function of machine multiple tracks japanning simultaneously.
Realize the device for painting of the method for lacquering of above-mentioned enamelling machine, comprise frame, the front of frame is provided with directive wheel, the upper left side of frame is provided with the upper left roller set that more than 2 groups are walked crosswise setting, be provided with japanning mechanism, felt layers and upper right roller set after the roller set of upper left, between described felt layers and upper right roller set, be provided with baker; The below of upper left roller set is provided with lower-left roller set, and the below of upper right roller set is provided with bottom right roller set; Described japanning mechanism comprises the paint bath be arranged in frame, and one end of paint bath is provided with motor, and the external part of motor is connected with one and is arranged on paint roller in paint bath; Described paint bath is connected with a paint case through pipeline.
In the device for painting of above-mentioned enamelling machine, described paint bath is made up of more than 2 the paint bath bodies be fixed in frame, and the quantity of paint bath body is consistent with the quantity of upper left roller set; Described paint roller wears paint bath body and mistake; Described paint bath body is connected with a pipeline, and pipeline is connected with triple valve, and another two ports of triple valve are connected with paint case and secondary paint case through pipeline respectively.
In the device for painting of aforesaid enamelling machine, described felt layers comprises the cotton lower floor be arranged in frame, cotton upper strata is provided with above cotton lower floor, the top on cotton upper strata is provided with a briquetting, hydraulic cylinder is provided with above briquetting, hydraulic cylinder is connected with electro-hydraulic proportional valve by the road, and electro-hydraulic proportional valve is connected with oil pump by the road; Described electro-hydraulic proportional valve is connected with a controller, and controller is connected with skin of paint thickness gauge, and skin of paint thickness gauge is fixed in the frame at baker rear.
Compared with prior art, the present invention has following beneficial effect:
1, directive wheel is provided with in the front of frame, upper left side is provided with the upper left roller set that more than 2 groups are walked crosswise setting, enamelled wire enters first group of upper left roller set through directive wheel, again after felt layers, baker, upper right roller set, bottom right roller set and lower-left roller set, enter second group of upper left roller set again, upper left roller set arranges japanning number of times and the number of plies that several groups can realize enamelled wire, achieves the function of machine multiple tracks japanning simultaneously.
2, paint bath is made up of more than 2 the paint bath bodies be fixed in frame, and the quantity of paint bath body is consistent with the quantity of upper left roller set, and when needs coating single paint, the triple valve of all paint bath bodies is communicated with paint case, now to the single paint of enamelled wire coated with multiple layer.When needs are at enamelled wire coating different layers paint, the triple valve of paint bath body is communicated with respective pair paint case, secondary paint case stores different types of paint on demand, now can realize to enamelled wire coated with multiple layer difference paint, make enamelled wire possess multiple enamelled coating, several functions, improve production chains of the present invention.
3, the skin of paint thickness gauge being arranged on baker rear detects the thickness of paint layer of the enamelled wire after first is dried in real time, when thickness of paint layer is not up to standard, skin of paint thickness gauge signals to controller, controller is by controlling electro-hydraulic proportional valve and then hydraulic control cylinder, and and then regulate the compaction degree of cotton upper strata and cotton lower floor, finally realize the control of the thickness of paint layer of enamelled wire.
Accompanying drawing explanation
Fig. 1 is end view of the present invention;
Fig. 2 is vertical view of the present invention;
Fig. 3 forms the structural representation of paint bath by paint bath body;
Fig. 4 is the feedback control principle figure of felt layers;
Fig. 5 is the connection schematic diagram of paint bath body.
Embodiment
Below in conjunction with embodiment, the present invention is described in further detail, but not as limitation of the present invention.
Embodiment: a kind of method of lacquering of enamelling machine, the aluminum steel after annealing is repeated japanning and oven dry by the method, realizes japanning number of times and the number of plies of enamelled wire, achieves the function of machine multiple tracks japanning simultaneously.Realize the device for painting of the enamelling machine of the method, as shown in Figures 1 and 2, comprise frame 401, the front of frame 401 is provided with directive wheel 402, the upper left side of frame 401 is provided with the upper left roller set 403 that more than 2 groups are walked crosswise setting, the group number of upper left roller set depends on the number of plies needing japanning, japanning mechanism 404, felt layers 405 and upper right roller set 406 is provided with after upper left roller set 403, the quantity of upper right roller set 406 is consistent with upper left roller set, is provided with baker 407 between the felt layers 405 described in upper right roller set and upper right roller set 406; The below of upper left roller set 403 is provided with lower-left roller set 408, and the below of upper right roller set 406 is provided with bottom right roller set 409; Described japanning mechanism 404 comprises the paint bath 410 be arranged in frame 401, one end of paint bath 410 is provided with motor 411, the external part of motor 411 is connected with one and is arranged on paint roller 412 in paint bath 410, motor drives paint roller to rotate in paint bath, when aluminum steel is walked above paint roller, paint roller strap paint rotates and makes paint be attached on aluminum steel; Described paint bath 410 is connected with a paint case 413 through pipeline.As shown in accompanying drawing 3 and Fig. 5, described paint bath 410 is made up of more than 2 the paint bath bodies 414 be fixed in frame 401, and the quantity of paint bath body 414 is consistent with the quantity of upper left roller set 403; Described paint roller 412 wears paint bath body 414 and mistake; Described paint bath body 414 is connected with a pipeline, pipeline is connected with triple valve 415, and another two ports of triple valve 415 are connected with paint case 413 and secondary paint case 416 through pipeline respectively.Described felt layers 405 comprises the cotton lower floor 417 be arranged in frame 401, cotton upper strata 418 is provided with above cotton lower floor 417, aluminum steel passes between cotton lower floor and cotton upper strata, the top on cotton upper strata 418 is provided with a briquetting 419, hydraulic cylinder 420 is provided with above briquetting 419, as shown in Figure 4, hydraulic cylinder 420 is connected with electro-hydraulic proportional valve 421 by the road, and electro-hydraulic proportional valve 421 is connected with oil pump 422 by the road; Described electro-hydraulic proportional valve 421 is connected with a controller 423, and controller 423 is connected with skin of paint thickness gauge 424, and skin of paint thickness gauge can obtain from market, and skin of paint thickness gauge 424 is fixed in the frame at baker 407 rear.
Claims (2)
1. the method for lacquering of enamelling machine, is characterized in that: the aluminum steel after annealing is repeated japanning and oven dry by the method, realizes japanning number of times and the number of plies of enamelled wire, achieves the function of machine multiple tracks japanning simultaneously;
Realize the device for painting of the method for lacquering of above-mentioned enamelling machine, comprise frame (401), the front of frame (401) is provided with directive wheel (402), the upper left side of frame (401) is provided with the upper left roller set (403) that more than 2 groups are walked crosswise setting, be provided with japanning mechanism (404), felt layers (405) and upper right roller set (406) after upper left roller set (403), between described felt layers (405) and upper right roller set (406), be provided with baker (407); The below of upper left roller set (403) is provided with lower-left roller set (408), and the below of upper right roller set (406) is provided with bottom right roller set (409); Described japanning mechanism (404) comprises the paint bath (410) be arranged in frame (401), one end of paint bath (410) is provided with motor (411), and the external part of motor (411) is connected with one and is arranged on paint roller (412) in paint bath (410); Described paint bath (410) is connected with a paint case (413) through pipeline; Described felt layers (405) comprises the cotton lower floor (417) be arranged in frame (401), cotton lower floor (417) top is provided with cotton upper strata (418), the top of cotton upper strata (418) is provided with a briquetting (419), briquetting (419) top is provided with hydraulic cylinder (420), hydraulic cylinder (420) is connected with electro-hydraulic proportional valve (421) by the road, and electro-hydraulic proportional valve (421) is connected with oil pump (422) by the road; Described electro-hydraulic proportional valve (421) is connected with a controller (423), controller (423) is connected with skin of paint thickness gauge (424), and skin of paint thickness gauge (424) is fixed in the frame at baker (407) rear.
2. the method for lacquering of enamelling machine according to claim 1, it is characterized in that: described paint bath (410) is made up of more than 2 the paint bath bodies (414) be fixed in frame (401), and the quantity of paint bath body (414) is consistent with the quantity of upper left roller set (403); Described paint roller (412) wears paint bath body (414) and mistake; Described paint bath body (414) is connected with a pipeline, pipeline is connected with triple valve (415), another two ports of triple valve (415) are connected with paint case (413) and secondary paint case (416) through pipeline respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410287477.2A CN104036882B (en) | 2014-06-24 | 2014-06-24 | The method of lacquering of enamelling machine and device thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410287477.2A CN104036882B (en) | 2014-06-24 | 2014-06-24 | The method of lacquering of enamelling machine and device thereof |
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| Publication Number | Publication Date |
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| CN104036882A CN104036882A (en) | 2014-09-10 |
| CN104036882B true CN104036882B (en) | 2016-04-20 |
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| CN201410287477.2A Active CN104036882B (en) | 2014-06-24 | 2014-06-24 | The method of lacquering of enamelling machine and device thereof |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108766674A (en) * | 2018-06-05 | 2018-11-06 | 湖北腾洋铜业有限公司 | Double glass fiber covered enamelled wire production line containing type of oven |
| CN111341503B (en) * | 2020-03-06 | 2021-03-30 | 上海崇明特种电磁线厂 | Production process of 155-grade polyester enameled copper wire |
| CN114367404A (en) * | 2021-12-23 | 2022-04-19 | 江苏协诚智能设备有限公司 | Roller-spraying integrated intelligent coating production line |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4905626A (en) * | 1987-08-21 | 1990-03-06 | Mag Maschinen Und Apparatebau Gesellschaft M.B.H. | Wire intake device for a wire enameling machine |
| CN202120685U (en) * | 2011-07-13 | 2012-01-18 | 浙江洪波科技股份有限公司 | Painting device suitable for multi-coating enameled wire production |
| CN202258566U (en) * | 2011-10-17 | 2012-05-30 | 宁德市三富机电有限公司 | Horizontal painting device of enamelling machine |
-
2014
- 2014-06-24 CN CN201410287477.2A patent/CN104036882B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4905626A (en) * | 1987-08-21 | 1990-03-06 | Mag Maschinen Und Apparatebau Gesellschaft M.B.H. | Wire intake device for a wire enameling machine |
| CN202120685U (en) * | 2011-07-13 | 2012-01-18 | 浙江洪波科技股份有限公司 | Painting device suitable for multi-coating enameled wire production |
| CN202258566U (en) * | 2011-10-17 | 2012-05-30 | 宁德市三富机电有限公司 | Horizontal painting device of enamelling machine |
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| CN104036882A (en) | 2014-09-10 |
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Inventor after: Peng Lixi Inventor before: Shen Enrong Inventor before: Shen Yinuo |
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Effective date of registration: 20170428 Address after: 515157 Guangdong Province, Shantou city Chaoyang District Longgang town Patentee after: Shantou Shenzhen Electrical Industry Co., Ltd. Address before: 313009 Nanxun Economic Development Zone, Zhejiang City, St. drive bridge village Patentee before: Huzhou Tian Yang cable Co., Ltd |