CN104036882A - Lacquering method and lacquering device of enameling machine - Google Patents
Lacquering method and lacquering device of enameling machine Download PDFInfo
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- CN104036882A CN104036882A CN201410287477.2A CN201410287477A CN104036882A CN 104036882 A CN104036882 A CN 104036882A CN 201410287477 A CN201410287477 A CN 201410287477A CN 104036882 A CN104036882 A CN 104036882A
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Abstract
The invention discloses a lacquering method and a lacquering device of an enameling machine. The lacquering method includes that an annealed aluminum wire is repeatedly lacquered and dried, the number of times of lacquering and the number of layers of lacquering of an enameled wire are realized, and a function of lacquering of multiple lines at the same time through one machine is realized. By the lacquering method and the lacquering device, composite lacquering of insulating varnish of different varieties can be performed, so that product quality and working efficiency are improved. In addition, the lacquering method and the lacquering device have the advantages that varnish films different in thickness can be coated at the same time, and multifunctionality is realized.
Description
Technical field
The present invention relates to a kind of method of lacquering and device thereof of enamelling machine, belong to enamelled wire and manufacture field.
Background technology
First enamelled wire will, through the annealing operation of aluminum steel, paint to aluminum steel in process of production after annealing operation, and the aluminum steel that is painted with paint enters baker dries, and the aluminum steel with enamelled coating after oven dry is enamelled wire.The japanning mechanism of existing enamelled wire exists following problem: 1, existing japanning mechanism generally can only carry out one japanning processing, cannot be as required carry out the compound japannings of different paints kind, the development of restriction aluminium enamel-covered wire kind to aluminum steel.2, now some enamelled wire according to function need to there is sandwich construction, and the enamelled coating of every one deck is also different, but the different functions of painting of multiple tracks cannot be accomplished go up simultaneously by existing japanning mechanism.3, after aluminum steel japanning owing to being attached with thicker paint, need to carry out surperficial wiping to the aluminum steel of band paint with the cotton layer of felt, remove the unnecessary paint in aluminum steel surface, make the aluminum steel surface that enters baking oven with uniform enamelled coating, but due to long-play, the cotton layer of felt can, due to the loss to some extent that rubs, cause the effect of the enamelled coating of removing aluminum steel surface undesirable, and and then causes the hydraulic performance decline of enamelled wire.
Summary of the invention
The object of the invention is to, a kind of method of lacquering and device thereof of enamelling machine is provided.The present invention can carry out the compound japanning of insulating varnish of different cultivars simultaneously, has improved product quality and operating efficiency; In addition, the present invention can also apply different-thickness paint film simultaneously, has multi-functional advantage.
Technical scheme of the present invention: a kind of method of lacquering of enamelling machine, the aluminum steel after annealing is repeated japanning and oven dry by the method, realizes japanning number of times and the number of plies of enamelled wire, realized the function of a machine multiple tracks japanning simultaneously.
Realize the device for painting of the method for lacquering of above-mentioned enamelling machine, comprise frame, the front of frame is provided with directive wheel, the upper left side of frame is provided with 2 groups of upper left roller set of walking crosswise above setting, after the roller set of upper left, be provided with japanning mechanism, felt layers and upper right roller set, between described felt layers and upper right roller set, be provided with baker; The below of upper left roller set is provided with lower-left roller set, and the below of upper right roller set is provided with bottom right roller set; Described japanning mechanism comprises the paint bath being arranged in frame, and one end of paint bath is provided with motor, and the external part of motor is connected with a paint roller being arranged in paint bath; Described paint bath is connected with a paint case through pipeline.
In the device for painting of above-mentioned enamelling machine, described paint bath is made up of more than 2 the paint bath body being fixed in frame, and the quantity of paint bath body is consistent with the quantity of upper left roller set; Described paint roller is worn paint bath body and mistake; Described paint bath body is connected with a pipeline, is connected with triple valve on pipeline, and another two ports of triple valve are connected with paint case and secondary paint case through pipeline respectively.
In the device for painting of aforesaid enamelling machine, described felt layers comprises the cotton lower floor being arranged in frame, cotton lower floor top is provided with cotton upper strata, the top on cotton upper strata is provided with a briquetting, briquetting top is provided with hydraulic cylinder, hydraulic cylinder is connected with electro-hydraulic proportional valve by the road, and electro-hydraulic proportional valve is connected with oil pump by the road; Described electro-hydraulic proportional valve is connected with a controller, and controller is connected with skin of paint thickness gauge, and skin of paint thickness gauge is fixed in the frame at baker rear.
Compared with prior art, the present invention has following beneficial effect:
1, be provided with directive wheel in the front of frame, upper left side is provided with 2 groups of upper left roller set of walking crosswise above setting, enamelled wire enters first group of upper left roller set through directive wheel, again after felt layers, baker, upper right roller set, bottom right roller set and lower-left roller set, enter again second group of upper left roller set, upper left roller set arranges several groups of japanning number of times and the numbers of plies that can realize enamelled wire, has realized the function of a machine multiple tracks japanning simultaneously.
2, paint bath is made up of more than 2 the paint bath body being fixed in frame, and the quantity of paint bath body is consistent with the quantity of upper left roller set, and in the time that needs apply single kind paint, the triple valve of all paint bath bodies is communicated with paint case, now to the single paint of enamelled wire coated with multiple layer.When needs are in the time that enamelled wire applies different layers paint, the triple valve of paint bath body is communicated with pair paint case separately, secondary paint case stores different types of paint on demand, now can realize to the different paints of enamelled wire coated with multiple layer, make enamelled wire possess multiple enamelled coating, several functions, improved production flexibility of the present invention.
3, be arranged on the skin of paint thickness gauge thickness of paint layer of the enamelled wire of detection after first is dried in real time at baker rear, in the time that thickness of paint layer is not up to standard, skin of paint thickness gauge signals to controller, controller is by controlling electro-hydraulic proportional valve and then controlling hydraulic cylinder, and and then regulate the compaction degree of cotton upper strata He Mian lower floor, finally realize the control of the thickness of paint layer of enamelled wire.
Brief description of the drawings
Fig. 1 is end view of the present invention;
Fig. 2 is vertical view of the present invention;
Fig. 3 is made up of the structural representation of paint bath paint bath body;
Fig. 4 is the feedback control principle figure of felt layers;
Fig. 5 is the connection schematic diagram of paint bath body.
Embodiment
Below in conjunction with embodiment, the present invention is described in further detail, but not as limitation of the present invention.
Embodiment: a kind of method of lacquering of enamelling machine, the aluminum steel after annealing is repeated japanning and oven dry by the method, realizes japanning number of times and the number of plies of enamelled wire, realized the function of a machine multiple tracks japanning simultaneously.Realize the device for painting of the enamelling machine of the method, as shown in Figures 1 and 2, comprise frame 401, the front of frame 401 is provided with directive wheel 402, the upper left side of frame 401 is provided with 2 groups of upper left roller set 403 of walking crosswise above setting, the group number of upper left roller set depends on the number of plies that needs japanning, after upper left roller set 403, be provided with japanning mechanism 404, felt layers 405 and upper right roller set 406, the quantity of upper right roller set 406 is consistent with upper left roller set, between the felt layers 405 described in the roller set of upper right and upper right roller set 406, is provided with baker 407; The below of upper left roller set 403 is provided with lower-left roller set 408, and the below of upper right roller set 406 is provided with bottom right roller set 409; Described japanning mechanism 404 comprises the paint bath 410 being arranged in frame 401, one end of paint bath 410 is provided with motor 411, the external part of motor 411 is connected with a paint roller 412 being arranged in paint bath 410, motor drives paint roller to rotate in paint bath, when aluminum steel is walked above paint roller, paint roller strap paint rotates paint is attached on aluminum steel; Described paint bath 410 is connected with a paint case 413 through pipeline.As shown in accompanying drawing 3 and Fig. 5, described paint bath 410 is made up of more than 2 the paint bath body 414 being fixed in frame 401, and the quantity of paint bath body 414 is consistent with the quantity of upper left roller set 403; Described paint roller 412 is worn paint bath body 414 and mistake; Described paint bath body 414 is connected with a pipeline, is connected with triple valve 415 on pipeline, and another two ports of triple valve 415 are connected with paint case 413 and secondary paint case 416 through pipeline respectively.Described felt layers 405 comprises the cotton lower floor 417 being arranged in frame 401, cotton lower floor 417 tops are provided with cotton upper strata 418, aluminum steel passes between cotton lower floor and cotton upper strata, the top on cotton upper strata 418 is provided with a briquetting 419, briquetting 419 tops are provided with hydraulic cylinder 420, as shown in Figure 4, hydraulic cylinder 420 is connected with electro-hydraulic proportional valve 421 by the road, and electro-hydraulic proportional valve 421 is connected with oil pump 422 by the road; Described electro-hydraulic proportional valve 421 is connected with a controller 423, and controller 423 is connected with skin of paint thickness gauge 424, and skin of paint thickness gauge can obtain from market, and skin of paint thickness gauge 424 is fixed in the frame at baker 407 rears.
Claims (4)
1. the method for lacquering of enamelling machine, is characterized in that: the aluminum steel after annealing is repeated japanning and oven dry by the method, realizes japanning number of times and the number of plies of enamelled wire, has realized the function of a machine multiple tracks japanning simultaneously.
2. realize the device for painting of the method for lacquering of above-mentioned enamelling machine, it is characterized in that: comprise frame (401), the front of frame (401) is provided with directive wheel (402), the upper left side of frame (401) is provided with 2 groups of upper left roller set (403) of walking crosswise above setting, after upper left roller set (403), be provided with japanning mechanism (404), felt layers (405) and upper right roller set (406), between described felt layers (405) and upper right roller set (406), be provided with baker (407); The below of upper left roller set (403) is provided with lower-left roller set (408), and the below of upper right roller set (406) is provided with bottom right roller set (409); Described japanning mechanism (404) comprises the paint bath (410) being arranged in frame (401), one end of paint bath (410) is provided with motor (411), and the external part of motor (411) is connected with a paint roller (412) being arranged in paint bath (410); Described paint bath (410) is connected with a paint case (413) through pipeline.
3. the device for painting of enamelling machine according to claim 2, it is characterized in that: described paint bath (410) is made up of more than 2 the paint bath body (414) being fixed in frame (401), and the quantity of paint bath body (414) is consistent with the quantity of upper left roller set (403); Described paint roller (412) is worn paint bath body (414) and mistake; Described paint bath body (414) is connected with a pipeline, on pipeline, be connected with triple valve (415), another two ports of triple valve (415) are connected with paint case (413) and secondary paint case (416) through pipeline respectively.
4. according to the device for painting of the enamelling machine described in claim 2 or 3, it is characterized in that: described felt layers (405) comprises the cotton lower floor (417) being arranged in frame (401), cotton lower floor (417) top is provided with cotton upper strata (418), the top on cotton upper strata (418) is provided with a briquetting (419), briquetting (419) top is provided with hydraulic cylinder (420), hydraulic cylinder (420) is connected with electro-hydraulic proportional valve (421) by the road, and electro-hydraulic proportional valve (421) is connected with oil pump (422) by the road; Described electro-hydraulic proportional valve (421) is connected with a controller (423), controller (423) is connected with skin of paint thickness gauge (424), and skin of paint thickness gauge (424) is fixed in the frame at baker (407) rear.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410287477.2A CN104036882B (en) | 2014-06-24 | 2014-06-24 | The method of lacquering of enamelling machine and device thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410287477.2A CN104036882B (en) | 2014-06-24 | 2014-06-24 | The method of lacquering of enamelling machine and device thereof |
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| Publication Number | Publication Date |
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| CN104036882A true CN104036882A (en) | 2014-09-10 |
| CN104036882B CN104036882B (en) | 2016-04-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410287477.2A Active CN104036882B (en) | 2014-06-24 | 2014-06-24 | The method of lacquering of enamelling machine and device thereof |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108766674A (en) * | 2018-06-05 | 2018-11-06 | 湖北腾洋铜业有限公司 | Double glass fiber covered enamelled wire production line containing type of oven |
| CN111341503A (en) * | 2020-03-06 | 2020-06-26 | 上海崇明特种电磁线厂 | Production process of 155-grade polyester enameled copper wire |
| CN115138521A (en) * | 2021-12-23 | 2022-10-04 | 江苏协诚智能设备有限公司 | Roller-spraying integrated intelligent coating production line |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4905626A (en) * | 1987-08-21 | 1990-03-06 | Mag Maschinen Und Apparatebau Gesellschaft M.B.H. | Wire intake device for a wire enameling machine |
| CN202120685U (en) * | 2011-07-13 | 2012-01-18 | 浙江洪波科技股份有限公司 | Painting device suitable for multi-coating enameled wire production |
| CN202258566U (en) * | 2011-10-17 | 2012-05-30 | 宁德市三富机电有限公司 | Horizontal painting device of enamelling machine |
-
2014
- 2014-06-24 CN CN201410287477.2A patent/CN104036882B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4905626A (en) * | 1987-08-21 | 1990-03-06 | Mag Maschinen Und Apparatebau Gesellschaft M.B.H. | Wire intake device for a wire enameling machine |
| CN202120685U (en) * | 2011-07-13 | 2012-01-18 | 浙江洪波科技股份有限公司 | Painting device suitable for multi-coating enameled wire production |
| CN202258566U (en) * | 2011-10-17 | 2012-05-30 | 宁德市三富机电有限公司 | Horizontal painting device of enamelling machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108766674A (en) * | 2018-06-05 | 2018-11-06 | 湖北腾洋铜业有限公司 | Double glass fiber covered enamelled wire production line containing type of oven |
| CN111341503A (en) * | 2020-03-06 | 2020-06-26 | 上海崇明特种电磁线厂 | Production process of 155-grade polyester enameled copper wire |
| CN115138521A (en) * | 2021-12-23 | 2022-10-04 | 江苏协诚智能设备有限公司 | Roller-spraying integrated intelligent coating production line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104036882B (en) | 2016-04-20 |
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Inventor after: Peng Lixi Inventor before: Shen Enrong Inventor before: Shen Yinuo |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170428 Address after: 515157 Guangdong Province, Shantou city Chaoyang District Longgang town Patentee after: Shantou Shenzhen Electrical Industry Co., Ltd. Address before: 313009 Nanxun Economic Development Zone, Zhejiang City, St. drive bridge village Patentee before: Huzhou Tian Yang cable Co., Ltd |