CN104033310B - A kind of method being adjusted coke-oven gas engine ignition advance angle by composition detection - Google Patents

A kind of method being adjusted coke-oven gas engine ignition advance angle by composition detection Download PDF

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CN104033310B
CN104033310B CN201410261606.0A CN201410261606A CN104033310B CN 104033310 B CN104033310 B CN 104033310B CN 201410261606 A CN201410261606 A CN 201410261606A CN 104033310 B CN104033310 B CN 104033310B
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carbon monoxide
methane
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advance angle
volume fraction
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陈科平
吴锋
姚栋伟
何海斌
刘晓晨
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Zhejiang University ZJU
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Abstract

本发明公开了一种由成分检测来调整焦炉气发动机点火提前角的方法。当焦炉气组分改变时,基于甲烷传感器和一氧化碳传感器确定燃气中氢气、甲烷、一氧化碳的体积分数,当氢气、甲烷和一氧化碳的体积分数满足一定条件时,通过增量式PID控制器调整点火提前角,并通过自学习模块更新带电可擦写可编程只读存储器中氢气、甲烷和一氧化碳的体积分数。本发明是以传感器测量得到的燃料成分与存储于控制单元初值的差值为输入,通过三个增量式PID控制器的共同作用,以修正焦炉气发动机的点火提前角。

The invention discloses a method for adjusting the ignition advance angle of a coke oven gas engine through component detection. When the composition of the coke oven gas changes, the volume fraction of hydrogen, methane, and carbon monoxide in the gas is determined based on the methane sensor and the carbon monoxide sensor. When the volume fraction of hydrogen, methane, and carbon monoxide meets certain conditions, the ignition is adjusted through the incremental PID controller Advance the angle, and update the volume fraction of hydrogen, methane and carbon monoxide in the charged erasable programmable read-only memory through the self-learning module. The invention uses the difference between the fuel composition measured by the sensor and the initial value stored in the control unit as input, and through the joint action of three incremental PID controllers, the ignition advance angle of the coke oven gas engine is corrected.

Description

一种由成分检测来调整焦炉气发动机点火提前角的方法A Method for Adjusting the Ignition Advance Angle of a Coke Oven Gas Engine Based on Composition Detection

技术领域technical field

本发明属于发动机工程技术领域,涉及一种由成分检测来调整焦炉气发动机点火提前角的方法。适用于目前由汽油机改装的焦炉气发动机,可以实现当焦炉气成分变化时,焦炉气发动机点火提前角快速而准确的自适应控制。The invention belongs to the technical field of engine engineering, and relates to a method for adjusting the ignition advance angle of a coke oven gas engine through component detection. It is suitable for coke oven gas engines modified from gasoline engines at present, and can realize fast and accurate self-adaptive control of ignition advance angle of coke oven gas engines when the components of coke oven gas change.

背景技术Background technique

随着汽车工业的快速发展,其巨大的能源消耗已威胁到国家的能源供应安全,同时,排放的大量尾气也直接威胁到了生态环境和人类健康。清洁车用代用燃料已成为各国研究的重要课题,其中醇类燃料和气体燃料是应用最广的代用燃料,但相比于醇类燃料,气体燃料在资源、经济、排放、安全等诸多方面占有巨大优势,是目前汽车的首选代用燃料。结合我国国情,焦炉气是一种理想的清洁代用燃料。With the rapid development of the automobile industry, its huge energy consumption has threatened the country's energy supply security, and at the same time, a large amount of exhaust gas has also directly threatened the ecological environment and human health. Alternative fuels for clean vehicles have become an important research topic in various countries. Alcohol fuel and gaseous fuel are the most widely used alternative fuels. Huge advantages, it is the preferred alternative fuel for cars at present. Combined with my country's national conditions, coke oven gas is an ideal clean alternative fuel.

目前,焦炉气发动机是在汽油机的基础上直接改造的,保留了汽油机的控制策略。然而,炼焦气通过净化装置后的焦炉气成分是复杂多变的(汽油成分认为是固定的),55-60%氢气、23-28%甲烷和5-8%一氧化碳的可燃成分,3-5%氮气、1-3%二氧化碳和3-4%其他气体的不可燃成分,一般认为焦炉气的可燃成分的体积分数为90%,焦炉气的这种特性决定了焦炉气发动机在有些控制方面进行调整,尤其是对于点火提前角的控制,点火提前角直接影响发动机输出功率,燃料消耗量、汽车驱动性能和燃烧生成的有害排放物。对于汽油机,其点火提前角由基本点火提前角和修正点火提前角组成:其中修正点火提前角包括暖机修正、怠速稳定性修正、空燃比反馈修正、过热修正、爆燃修正等;而对于焦炉气发动机,在汽油机点火控制策略的基础上,势必需要增加由焦炉气气体成分变化产生的点火提前角修正。At present, the coke oven gas engine is directly transformed on the basis of the gasoline engine, and the control strategy of the gasoline engine is retained. However, the composition of coke oven gas after coking gas passes through the purification device is complex and changeable (gasoline composition is considered to be fixed), 55-60% hydrogen, 23-28% methane and 5-8% carbon monoxide combustible components, 3- 5% nitrogen, 1-3% carbon dioxide and 3-4% non-combustible components of other gases. It is generally believed that the volume fraction of combustible components of coke oven gas is 90%. This characteristic of coke oven gas determines that the coke oven gas engine is Some control aspects are adjusted, especially for the control of ignition advance angle, which directly affects engine output power, fuel consumption, vehicle driving performance and harmful emissions generated by combustion. For gasoline engines, the ignition advance angle is composed of the basic ignition advance angle and the corrected ignition advance angle: the corrected ignition advance angle includes warm-up correction, idle speed stability correction, air-fuel ratio feedback correction, overheat correction, deflagration correction, etc.; while for coke oven Gas engine, on the basis of gasoline engine ignition control strategy, it is necessary to increase the ignition advance angle correction caused by the change of coke oven gas gas composition.

发明内容Contents of the invention

本发明的目的是提出一种通过焦炉气成分检测来调整焦炉气发动机点火提前角的方法。当焦炉气组分改变时,基于甲烷传感器和一氧化碳传感器确定燃气中氢气、甲烷、一氧化碳的体积分数,当氢气、甲烷和一氧化碳的体积分数满足一定条件时,通过增量式PID控制器调整点火提前角,并通过自学习模块更新带电可擦写可编程只读存储器(EEPROM)中氢气、甲烷和一氧化碳的体积分数。The object of the present invention is to propose a method for adjusting the ignition advance angle of a coke oven gas engine by detecting coke oven gas components. When the composition of coke oven gas changes, the volume fraction of hydrogen, methane, and carbon monoxide in the gas is determined based on the methane sensor and carbon monoxide sensor. When the volume fraction of hydrogen, methane, and carbon monoxide meets certain conditions, the ignition is adjusted through the incremental PID controller Advance the angle, and update the volume fraction of hydrogen, methane and carbon monoxide in the charged erasable programmable read-only memory (EEPROM) through the self-learning module.

本发明的技术方案:本发明是通过焦炉气成分检测来调整焦炉气发动机点火提前角的方法,其步骤是:Technical scheme of the present invention: the present invention is the method for adjusting the ignition advance angle of coke oven gas engine by coke oven gas composition detection, and its steps are:

第一步:甲烷传感器探测燃气中甲烷成分,确定燃气中甲烷体积分数 Step 1: The methane sensor detects the methane composition in the gas and determines the methane volume fraction in the gas

第二步:一氧化碳传感器探测燃气中一氧化碳成分,确定一氧化碳体积分数 Step 2: The carbon monoxide sensor detects the carbon monoxide component in the gas and determines the carbon monoxide volume fraction

第三步:得到燃气中实时的甲烷体积分数一氧化碳体积分数和氢气体积分数对比带电可擦写可编程只读存储器中的三种成分的初值,进而得到误差值 Step 3: Obtain the real-time methane volume fraction in the gas carbon monoxide volume fraction and hydrogen gas fraction Compare the initial values of the three components in the charged erasable programmable read-only memory, and then get the error value and

第四步:将分别作为增量式PID控制器的输入参数,计算点火提前角修正值ΔθigStep 4: Put and They are respectively used as input parameters of the incremental PID controller to calculate the ignition advance angle correction value Δθ ig .

第五步:更新写入带电可擦写可编程只读存储器。Step Five: Update and Write to the Chargeable Erasable Programmable Read-Only Memory.

本发明的有益效果在于:The beneficial effects of the present invention are:

(1)本发明的优点在于根据甲烷传感器和一氧化碳传感器测出燃气中甲烷体积分数、一氧化碳体积分数和氢气体积分数,当三种可燃成分与存储于控制单元初值的插值满足一定条件时,通过增量式PID控制器对焦炉气发动机的点火提前角进行修正,提高燃气成分改变时发动机自适应控制的速度。(1) The present invention has the advantages of measuring methane volume fraction, carbon monoxide volume fraction and hydrogen gas integral number in the gas according to the methane sensor and the carbon monoxide sensor. The incremental PID controller corrects the ignition advance angle of the coke oven gas engine to increase the speed of engine adaptive control when the gas composition changes.

(2)本发明是以传感器测量得到的燃料成分与存储于控制单元初值的差值为输入,通过三个增量式PID控制器的共同作用,以修正焦炉气发动机的点火提前角。增量式PID控制具有较高的控制精度,且不会给点火提前角造成较大的波动,保证了发动机工作的平顺性。同时,增量式PID控制具有较高的鲁棒性,采用增量式PID控制作为修正方法可以提高发动机系统的鲁棒性。(2) The present invention uses the difference between the fuel composition measured by the sensor and the initial value stored in the control unit as input, and through the joint action of three incremental PID controllers, to correct the ignition advance angle of the coke oven gas engine. Incremental PID control has high control precision, and will not cause large fluctuations to the ignition advance angle, ensuring smooth operation of the engine. At the same time, incremental PID control has high robustness, and using incremental PID control as a correction method can improve the robustness of the engine system.

(3)本发明还具自学习模块。当燃气成分与存储于控制单元的初值持续存在一定误差时,可自动更新带电可擦写可编程只读存储器中燃气成分的初值,以提高控制速度,并保证焦炉气发动机运行的各项性能。(3) The present invention also has a self-learning module. When there is a certain error between the gas composition and the initial value stored in the control unit, the initial value of the gas composition in the charged erasable programmable read-only memory can be automatically updated to improve the control speed and ensure the operation of the coke oven gas engine. item performance.

附图说明Description of drawings

图1是采用本发明的焦炉气发动机控制框图。Fig. 1 is a control block diagram of a coke oven gas engine adopting the present invention.

图2是基于甲烷传感器和一氧化碳传感器的焦炉气发动机燃气成分点火提前角修正算法模块结构原理图。Fig. 2 is a structural schematic diagram of the ignition advance angle correction algorithm module of the coke oven gas engine gas composition based on the methane sensor and the carbon monoxide sensor.

图3是基于甲烷传感器和一氧化碳传感器的焦炉气发动机燃气成分点火提前角修正算法的主流程图。Fig. 3 is the main flow chart of the ignition advance angle correction algorithm of the gas composition of the coke oven gas engine based on the methane sensor and the carbon monoxide sensor.

具体实施方式Detailed ways

以下结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.

图1是采用本发明的焦炉气发动机控制框图。Fig. 1 is a control block diagram of a coke oven gas engine adopting the present invention.

焦炉气发动机是在汽油机的基础上改进而来的,增加供气轨道,主要部件包括气瓶、加压阀和传感器等。焦炉气发动机在点火提前角的控制方面,在保持汽油机原有控制策略的基础上,即通过采集各类信号确定发动机工况以确定的基本点火提前角和暖机修正、怠速稳定性修正、空燃比反馈修正、过热修正、爆燃修正等各项点火提前角修正值,再附加由受燃气成分影响的的点火提前角修正值。The coke oven gas engine is improved on the basis of the gasoline engine, and the gas supply track is added. The main components include gas cylinders, pressure valves and sensors. In terms of ignition advance angle control of coke oven gas engines, on the basis of maintaining the original control strategy of gasoline engines, that is, by collecting various signals to determine the engine operating conditions to determine the basic ignition advance angle and warm-up correction, idle speed stability correction, Various ignition advance angle correction values such as air-fuel ratio feedback correction, overheat correction, knock correction, etc., and the ignition advance angle correction value affected by the gas composition is added.

本控制框图即在原控制策略的基础上增加了基于甲烷传感器和一氧化碳传感器的焦炉气发动机受燃气成分影响的点火提前角修正算法模块,以提高焦炉气发动机在缸内燃烧上的各项指标,保证了发动机运行的各项性能。This control block diagram adds the ignition advance angle correction algorithm module of the coke oven gas engine based on the methane sensor and carbon monoxide sensor, which is affected by the gas composition, on the basis of the original control strategy, so as to improve the combustion indicators of the coke oven gas engine in the cylinder , to ensure the performance of the engine operation.

图2是基于甲烷传感器和一氧化碳传感器的焦炉气发动机燃气成分点火提前角修正算法模块结构原理图。Fig. 2 is a structural schematic diagram of the ignition advance angle correction algorithm module of the coke oven gas engine gas composition based on the methane sensor and the carbon monoxide sensor.

对焦炉气发动机燃气成分的确定,主要是指对其可燃成分的确定,即甲烷、一氧化碳和氢气,而由于这三种可燃成分势必变化在一定范围,因此通过三个增量式PID控制器分别对甲烷、一氧化碳和氢气的量进行修正,最终表现在对于焦炉气发动机点火提前角的控制上。The determination of the gas composition of the coke oven gas engine mainly refers to the determination of its combustible components, namely methane, carbon monoxide and hydrogen. Since these three combustible components are bound to change within a certain range, three incremental PID controllers The amount of methane, carbon monoxide and hydrogen is corrected separately, and finally reflected in the control of the ignition advance angle of the coke oven gas engine.

图3是基于甲烷传感器和一氧化碳传感器的焦炉气发动机燃气成分点火提前角修正算法的主流程图。Fig. 3 is the main flow chart of the ignition advance angle correction algorithm of the gas composition of the coke oven gas engine based on the methane sensor and the carbon monoxide sensor.

本方法的具体步骤是:The concrete steps of this method are:

第一步:甲烷传感器探测燃气中甲烷成分,确定燃气中甲烷体积分数 Step 1: The methane sensor detects the methane composition in the gas and determines the methane volume fraction in the gas

第二步:一氧化碳传感器探测燃气中一氧化碳成分,确定一氧化碳体积分数 Step 2: The carbon monoxide sensor detects the carbon monoxide component in the gas and determines the carbon monoxide volume fraction

第三步:得到燃气中实时的甲烷体积分数一氧化碳体积分数和氢气体积分数对比带电可擦写可编程只读存储器中的三种成分的初值,进而得到误差值 Step 3: Obtain the real-time methane volume fraction in the gas carbon monoxide volume fraction and hydrogen gas fraction Compare the initial values of the three components in the charged erasable programmable read-only memory, and then get the error value and

第四步:将分别作为增量式PID控制器的输入参数,计算点火提前角修正值ΔθigStep 4: Put and As the input parameters of the incremental PID controller, calculate the ignition advance angle correction value Δθ ig :

ΔθΔθ ii gg == [[ ΔθΔθ CHCH 44 ++ ΔθΔθ CC Oo ++ ΔθΔθ Hh 22 ]]

其中, a 1 = K P ( 1 + T T I + T D T ) , a 2 = - K P ( 1 + 2 T D T ) , a 3 = K P T D T , []表示取整,上标表示连续不同次采样值,Kp表示比例系数;TI表示积分时间,单位为秒;TD表示微分时间,单位为秒;T表示采样周期,单位为秒。in, a 1 = K P ( 1 + T T I + T D. T ) , a 2 = - K P ( 1 + 2 T D. T ) , a 3 = K P T D. T , [ ] indicates rounding, superscript indicates different consecutive sampling values, K p indicates proportional coefficient; T I indicates integration time, unit is second; T D indicates differential time, unit is second; T indicates sampling period, unit is second.

第五步:更新写入带电可擦写可编程只读存储器。Step Five: Update and Write to the Chargeable Erasable Programmable Read-Only Memory.

Claims (1)

1.一种由成分检测来调整焦炉气发动机点火提前角的方法,其特征在于包括以下步骤:1. A method for adjusting the ignition advance angle of coke oven gas engine by composition detection, is characterized in that comprising the following steps: 第一步:甲烷传感器探测燃气中甲烷成分,确定燃气中甲烷体积分数 Step 1: The methane sensor detects the methane composition in the gas and determines the methane volume fraction in the gas 第二步:一氧化碳传感器探测燃气中一氧化碳成分,确定一氧化碳体积分数 Step 2: The carbon monoxide sensor detects the carbon monoxide component in the gas and determines the carbon monoxide volume fraction 第三步:得到燃气中实时的甲烷体积分数一氧化碳体积分数和氢气体积分数对比带电可擦写可编程只读存储器中的三种成分的初值,进而得到误差值 Step 3: Obtain the real-time methane volume fraction in the gas carbon monoxide volume fraction and hydrogen gas fraction Compare the initial values of the three components in the charged erasable programmable read-only memory, and then get the error value and 第四步:将分别作为增量式PID控制器的输入参数,计算点火提前角修正值ΔθigStep 4: Put and As the input parameters of the incremental PID controller, calculate the ignition advance angle correction value Δθ ig : ΔθΔθ ii gg == [[ ΔθΔθ CHCH 44 ++ ΔθΔθ CC Oo ++ ΔθΔθ Hh 22 ]] 其中 in aa 11 == KK PP (( 11 ++ TT TT II ++ TT DD. TT )) ,, aa 22 == -- KK PP (( 11 ++ 22 TT DD. TT )) ,, aa 33 == KK PP TT DD. TT ;; [ ]表示取整,上标1,2,3分别表示连续三次采样值,Kp表示比例系数;TI表示积分时间,单位为秒;TD表示微分时间,单位为秒;T表示采样周期,单位为秒;[ ] indicates rounding, the superscripts 1, 2, and 3 respectively indicate three consecutive sampling values, K p indicates the proportional coefficient; T I indicates the integration time, the unit is second; T D indicates the differential time, the unit is second; T indicates the sampling period , the unit is second; 第五步:更新写入带电可擦写可编程只读存储器。Step Five: Update and Write to the Chargeable Erasable Programmable Read-Only Memory.
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