CN104030089B - A kind of have the tube sorting and packing machine distinguishing spool color function - Google Patents

A kind of have the tube sorting and packing machine distinguishing spool color function Download PDF

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Publication number
CN104030089B
CN104030089B CN201410255680.1A CN201410255680A CN104030089B CN 104030089 B CN104030089 B CN 104030089B CN 201410255680 A CN201410255680 A CN 201410255680A CN 104030089 B CN104030089 B CN 104030089B
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China
Prior art keywords
basket
fortune
tube
frame
conveyer
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CN201410255680.1A
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CN104030089A (en
Inventor
蔡文超
薛伟
佟飞
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BEIJING DAHENG IMAGE VISION Co Ltd
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BEIJING DAHENG IMAGE VISION Co Ltd
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Abstract

The invention provides a kind of tube sorting and packing machine having and distinguishing spool color function, it is characterised in that include Chu Guan mechanism (1), go-on-go inversion tube mechanism (2), frame (4) and shell (5).Described Chu Guan mechanism (1) includes that elevator (1.1), lift block group (1.2) and adapter case (1.4), described go-on-go inversion tube mechanism (2) include sample pipe support (2.1), vision sensor (2.4), excessively tube passage (2.5), fortune pipe conveyer (2.6), useless tube passage (2.7), fall tube passage mechanism (2.8) and go-on-go push bracket (2.9).May also include automatic basket replacing device structure (3).The tube sorting and packing machine with differentiation spool color function of the present invention directly carries out go-on-go color and arranges contrast, has automatic basket replacing device structure, it is not necessary to manual operation, simple in construction, processing and manufacturing low cost.

Description

A kind of have the tube sorting and packing machine distinguishing spool color function
Technical field
The present invention relates to field of textile machinery, be specifically related to a kind of reason pipe for automatically being made in order by spool Machine.
Background technology
The spool that cotton mill bobbin-winding machine is finished is all mixed and disorderly without mixing of opening, it is necessary to by its combing After, supply spinning frame is reused again.And existing cotton mill multiplex different colours spool is distinguished not Homogenous quantities, the yarn of specification, when carrying out small lot, multi-item production, multiple on a bobbin-winding machine Color spool mixes, and brings the biggest difficulty to go-on-go work.
Chinese invention patent 201110303773.3 discloses a kind of tube sorting and packing machine, Chinese invention patent application 201410064921.4 be the modified model of tube sorting and packing machine disclosed in 201110303773.3.Although latter reason pipe Machine uses vision sensor to instead of the color sensor that former tube sorting and packing machine uses, and resolution capability is Improve, but also need to the parameters such as on-the-spot the setting color of tube sorting and packing machine combing spool, diameter, then manage pipe Machine carries out the go-on-go to spool color.But owing to spool color is many and miscellaneous, operator arrange these ginsengs Number is very inconvenient, even has certain difficulty, and along with during light source use, dust, light occurring The reasons such as source decay, illumination condition can change slowly, parameter and the unmatched problem of reality can be caused, Stability is also had a certain impact.After closed tube basket filled on request by the spool that taxonomic revision is good, two Plant tube sorting and packing machine all without automatic basket replacing device structure, in addition it is also necessary to manually monitor machine in real time, the most manually change Basket.Two kinds of tube sorting and packing machines are all to use the fortune pipe roller that structure is complicated, processing cost is high to carry out spool arrangement , and be either in charge of with cylinder or blow and be in charge of the spool that all can only distinguish two kinds of colors.
Summary of the invention
The goal of the invention of the present invention overcomes the deficiencies in the prior art exactly, it is provided that a kind of floor space is little, Automaticity go-on-go high, accurate, the tube sorting and packing machine of failure rate is low, it is possible to accurately distinguish spool by sample Color, carries out multiple color spool automatic sorting, and the closed tube basket after go-on-go can be released automatically Full basket supplements empty basket, it is achieved certainly move basket, it is not necessary to manual operation.
The concrete technical scheme of the present invention is a kind of tube sorting and packing machine having and distinguishing spool color function, and it is special Levy and be, including Chu Guan mechanism, go-on-go inversion tube mechanism, frame and shell.
Further, described Chu Guan mechanism includes elevator, lift block group and adapter case, institute The elevator stated is ribbon conveyer, the drive roll of elevator and follower rollers is setting up and down and axle Line and plane-parallel, the sidewall of described adapter case has opening, the conveying of this opening elevator Band blocks, and the elevator conveyer belt towards the opening of adapter case sidewall tilts to adapter case, and described carries Rising block group and be arranged on elevator belt outer surface, lift block group is only capable of hooking a spool and making spool Axis and plane-parallel,
Described go-on-go inversion tube mechanism includes sample pipe support, vision sensor, crosses tube passage, fortune pipe transmission Machine, useless tube passage, fall tube passage mechanism and go-on-go push bracket, and described sample pipe support installs the yarn needing go-on-go Pipe sample pipe, when spool is risen to elevator top by described elevator, rises to elevator top Spool and sample pipe support are positioned at the vision sensor ken simultaneously, and described tube passage of crossing has leakage upwards Bucket-shaped opening, has groove below this funnelform opening, and this groove is positioned at the lifting on elevator The underface of this spool when block group casts spool aside, and the shape of this groove be pulled out away from spool Vertical Square To projection of shape match, described fortune pipe conveyer is ribbon conveyer, fortune pipe conveyer defeated Send band and plane-parallel, the direction of motion of the conveyer belt of fortune pipe conveyer and the groove crossing tube passage Length direction is parallel and is positioned at the underface of groove of tube passage,
Described go-on-go push bracket includes ejector sleeve frame, ejector sleeve actuator and go-on-go photoelectric sensor, described Ejector sleeve frame be cross section be the strip structure of inverted groove type, the length direction of ejector sleeve frame with fortune pipe pass Send the direction of motion of the conveyer belt of machine parallel and be positioned at the surface of conveyer belt of fortune pipe conveyer, ejector sleeve The recess width of frame groove type is more than the Breadth Maximum of spool, under the recess sidewall of ejector sleeve frame groove type Edge is higher than the conveyer belt upper surface of fortune pipe conveyer, the inner surface peace of the recess sidewall of ejector sleeve frame groove type Equipped with the go-on-go photoelectric sensor confirming whether spool puts in place, described ejector sleeve actuator promotes ejector sleeve frame Move along the direction vertical with the direction of motion of the conveyer belt of fortune pipe conveyer,
Described useless tube passage is positioned at the least significant end in the fortune pipe conveyer conveyer belt direction of motion, and useless pipe is logical The top in road has the opening blocking and receiving spool,
The described tube passage mechanism that falls include reverse end for end fork rotary shaft, tune fork, tune actuator and Fall tube passage, the described tube passage that falls be positioned at the fortune side of pipe conveyer conveyer belt width and its on Portion has the opening receiving spool, and the tube passage that falls is divided into two passages at middle part, intersecting of two passages Described tune fork rotary shaft is installed in position, and described tune fork one end is hinged on tune fork and turns On moving axis, described tune actuator promotes tune fork to rotate around tune fork rotary shaft, tune pendulum The free end of bar has two stop places with the tube passage symmetrical center line that falls as symmetrical center line.
Further, also include that automatic basket replacing device structure, described automatic basket replacing device structure include transporting basket Conveyer, bracing frame, Yun Kuang mechanism, position-limit mechanism, push away a basket fork, go out basket passage and fortune basket photoelectricity Sensor,
Described bracing frame be four with horizontal plane the pole fixing with frame,
Described fortune basket conveyer is ribbon conveyer, conveyer belt and the plane-parallel of fortune basket conveyer, The conveyer belt direction of motion is parallel with the direction of motion of the conveyer belt of fortune pipe conveyer and is positioned at fortune pipe transmission The underface of the conveyer belt of machine, one end of fortune basket conveyer is positioned at the rectangle that four poles of bracing frame surround In,
The side of described fortune basket conveyer conveyer belt is provided with and confirms whether closed tube basket moves to pipe and lead to The fortune basket photoelectric sensor of the lower position of the tube passage that falls of road mechanism,
Described Yun Kuang mechanism includes two-pass actuator and fortune basket frame, and described two-pass actuator pushes away Dynamic fortune basket frame rests on the primary importance on bracing frame, the second position and the 3rd position respectively, described Fortune basket frame include two parallel and be positioned at and plane-parallel with the fortune basket conveyer conveyer belt direction of motion Plane in straight-bar, the edge of closed tube basket can frame fortune basket frame two straight-bars on,
Described position-limit mechanism includes limited block, limited block rotary shaft and limited block actuator, described Limited block rotary shaft is parallel two piece, and every limited block rotary shaft fixedly mounts limited block respectively, Limited block rotary shaft is rotatably mounted on bracing frame, and described limited block actuator promotes limited block to rotate Axle around own axis,
When the first position that described fortune basket frame is positioned on bracing frame, multiple closed tubes stacked Basket is by the edge frame of a bottom closed tube basket on fortune basket frame, and two-pass actuator promotes fortune basket frame The second position being moved downwardly on bracing frame, described limited block actuator promotes limited block to rotate Axle drives limited block to rotate, and makes limited block block penultimate closed tube basket, and two-pass actuator is again Promote the 3rd position that fortune basket frame is moved downwardly on bracing frame, now, the closed tube basket on fortune basket frame Bottom surface fallen on the conveyer belt of described fortune basket conveyer,
The described basket passage that goes out is positioned at the lower section at the lower openings of tube passage and is positioned at fortune basket conveyer The side of conveyer belt width, the described basket passage that goes out includes a basket photoelectric sensor, goes out a basket baffle plate Rotary shaft, going out basket baffle plate and go out a basket actuator, the described basket actuator that goes out promotes out a basket baffle plate to lay out basket Flapper axle rotate and block closed tube basket make closed tube basket be positioned at the lower openings of tube passage just under Square, the described basket photoelectric sensor that goes out confirms whether to have at basket passage closed tube basket,
The described basket fork that pushes away can shift out the closed tube basket on fortune basket conveyer conveyer belt onto a basket passage On.
Further, described Yun Kuang mechanism also includes opening bearing and opening bearing sliding axle, Described opening bearing is fixing with fortune basket frame to be connected, and described opening bearing sliding axle is fixedly mounted on and props up Support and and horizontal plane, opening bearing coordinates slip with opening bearing sliding axle,
Installing two limited blocks in every described limited block rotary shaft, two limited block rotary shafts are relative The end answered is respectively fixedly connected with the end of a driving lever, the length direction of these two driving levers respectively with its The axis of the fixing limited block rotary shaft connected is vertical, and the free end of two driving levers is connected through the hinge Together, the operating bar end of described limited block actuator is fixing with the axle of hinge to be connected.
Further, described Chu Guan mechanism also includes managing pipe baffle plate, and described reason pipe baffle plate has Two pieces, two pieces of reason pipe baffle plates are oppositely arranged the two ends being separately mounted to elevator conveyer belt width On adapter chamber interior wall, reason pipe baffle plate upper end tilts the arrangement spool of formation cantilever to elevator conveyer belt Shell fragment, the angle that the elevator conveyer belt at the opening towards adapter case sidewall tilts to adapter case is 5 °~10 °, the quantity of described lift block group is multiple, along elevator belt outer surface length side To uniform, lift block group is made up of the lift block that polylith is horizontally disposed, and every piece of lift block has and spool The cambered surface coordinated,
Described go-on-go push bracket also includes sliding bearing and sliding bearing sliding axle, described ejector sleeve frame with Sliding bearing is fixed, and described sliding bearing sliding axle is fixed with frame, and sliding bearing is enclosed within sliding axle Hold and slide on sliding axle,
The free end of the tune fork being positioned at the tube passage mechanism that falls of described two stop places is respectively directed to Fall 1/3rd and 2/3rds positions of the length direction of spool.
Further, there are 4 sets in the described tube passage mechanism that falls, is arranged symmetrically in fortune pipe two-by-two and passes Sending machine conveyer belt width both sides, described go-on-go photoelectric sensor has two, is divided into the first go-on-go Photoelectric sensor and the second go-on-go photoelectric sensor, the tube passage that falls of the tube passage mechanism that falls that two sets are symmetrical Top is received and is installed the first go-on-go photoelectric sensor on the ejector sleeve frame of the relative position of the opening of spool, On the ejector sleeve frame of the relative position of the tube passage mechanism that falls that another two sets are symmetrical, second go-on-go photoelectric transfer is installed Sensor,
Described fortune basket photoelectric sensor is two, the respectively first fortune basket photoelectric sensor and the second fortune Basket photoelectric sensor, the relative position of the tube passage lower openings that falls of the tube passage mechanism that falls that two sets are symmetrical First fortune basket photoelectric sensor, the relative of tube passage mechanism that fall that another two sets are symmetrical are installed in the frame at place Second fortune basket photoelectric sensor is installed in the frame of position,
Described tune actuator, limited block actuator and to go out basket actuator be one-stroke cylinder, described Ejector sleeve actuator be two-way cylinder, described two-pass actuator is double stroke cylinder.
The invention has the beneficial effects as follows:
1) there is the spool sample pipe carrying out contrasting, can directly carry out go-on-go color and contrast is set, it is to avoid Because occurring that the reason such as dust, light source decay causes go-on-go precise decreasing.
2) having automatic basket replacing device structure, the closed tube basket after go-on-go can automatically be released full basket and be supplemented sky Basket, it is achieved certainly move basket, it is not necessary to manual operation.
3) the spool go-on-go of multiple color can be carried out according to sample size.
4) tube sorting and packing machine complete machine structure is simple, manufactures processing cost low.
Accompanying drawing explanation
The axonometric chart of the tube sorting and packing machine of Fig. 1 present invention
The front view of the tube sorting and packing machine of Fig. 2 present invention
The front view of the tube sorting and packing machine of Fig. 3 present invention
The rearview of the tube sorting and packing machine of Fig. 4 present invention
The top view of the tube sorting and packing machine of Fig. 5 present invention
The explosive view of the tube sorting and packing machine of Fig. 6 present invention
The front view after shell, frame removed by the tube sorting and packing machine of Fig. 7 present invention
The left view after shell, frame removed by the tube sorting and packing machine of Fig. 8 present invention
The right view after shell, frame removed by the tube sorting and packing machine of Fig. 9 present invention
The rearview after shell, frame removed by the tube sorting and packing machine of Figure 10 present invention
The top view after shell, frame removed by the tube sorting and packing machine of Figure 11 present invention
The Chu Guan mechanism schematic perspective view of the tube sorting and packing machine of Figure 12 present invention
The adapter case of the Chu Guan mechanism of the tube sorting and packing machine of Figure 13 present invention and reason pipe block schematic diagram
The side view of the storage pipe mechanism lifts block of the tube sorting and packing machine of Figure 14 present invention
The go-on-go inversion tube mechanism schematic perspective view of the tube sorting and packing machine of Figure 15 present invention
The schematic diagram of the tube passage mechanism that falls of the go-on-go inversion tube mechanism of the tube sorting and packing machine of Figure 16 present invention
The schematic diagram of the go-on-go push bracket of the go-on-go inversion tube mechanism of the tube sorting and packing machine of Figure 17 present invention
The exploded perspective view of the go-on-go push bracket of the go-on-go inversion tube mechanism of the tube sorting and packing machine of Figure 18 present invention
Tube passage schematic diagram is crossed by the go-on-go inversion tube mechanism of the tube sorting and packing machine of Figure 19 present invention
The automatic basket replacing device structure schematic perspective view of the tube sorting and packing machine of Figure 20 present invention
The fortune basket structural scheme of mechanism of the automatic basket replacing device structure of the tube sorting and packing machine of Figure 21 present invention
The position-limit mechanism schematic diagram of the automatic basket replacing device structure of the tube sorting and packing machine of Figure 22 present invention
The automatic basket replacing device structure of the tube sorting and packing machine of Figure 23 present invention go out a basket channel side view
Figure 24 closed tube basket schematic perspective view
Figure 25 is provided with the schematic perspective view of the automatic basket replacing device structure of closed tube basket
Wherein,
Chu Guan mechanism 1, elevator 1.1, lift block group 1.2, reason pipe baffle plate 1.3, adapter case 1.4
Go-on-go inversion tube mechanism 2, sample pipe support 2.1, lighting 2.2, camera support 2.3, visual sensing Device 2.4, excessively tube passage 2.5, fortune pipe conveyer 2.6, useless tube passage 2.7
Fall tube passage mechanism 2.8, tune fork rotary shaft 2.8.1, tune fork 2.8.2, tune start Device 2.8.3, fall tube passage 2.8.4
Go-on-go push bracket 2.9, gripper shoe 2.9.1, sliding bearing 2.9.2, ejector sleeve frame 2.9.3, ejector sleeve start Device 2.9.4, upper bracket 2.9.5, sliding bearing sliding axle 2.9.6, lower carriage 2.9.7, connecting plate 2.9.8, Go-on-go photoelectric sensor 2.9.9, the first go-on-go photoelectric sensor 2.9.9.1, the second go-on-go photoelectric sensor 2.9.9.2
Automatically basket replacing device structure 3, fortune basket conveyer 3.1, bracing frame 3.2
Yun Kuang mechanism 3.3, two-pass actuator 3.3.1, the first double stroke cylinder fixed plate 3.3.2, open Mouth bearing 3.3.3, the second double stroke cylinder fixed plate 3.3.4, opening bearing sliding axle 3.3.5, fortune basket frame 3.3.6
Position-limit mechanism 3.4, limited block 3.4.1, limited block rotary shaft 3.4.2, limited block actuator are fixed Plate 3.4.3, limited block actuator 3.4.4, hinge 3.4.5
Push away basket fork 3.5
Go out basket passage 3.6, go out a basket photoelectric sensor 3.6.1, go out a basket flapper axle 3.6.2, go out basket gear Plate 3.6.3, go out basket actuator 3.6.4
Fortune basket photoelectric sensor 3.7, first transports basket photoelectric sensor 3.7.1, the second fortune basket photoelectric sensor 3.7.2
Transition bracket 3.8, closed tube basket 3.9, useless pipe basket 3.10
Frame 4
Shell 5
Spool 6
Detailed description of the invention
Below in conjunction with the accompanying drawings technical scheme is further described.
As shown in figs. 1-11, a kind of of the present invention has the tube sorting and packing machine distinguishing spool color function, including Chu Guan mechanism 1, go-on-go inversion tube mechanism 2, frame 4 and shell 5.
As shown in figs. 12-14, described Chu Guan mechanism 1 includes elevator 1.1, lift block group 1.2, reason Pipe baffle plate 1.3 and adapter case 1.4, described elevator 1.1 is ribbon conveyer, the master of elevator 1.1 Dynamic cylinder and follower rollers is setting up and down and axis and plane-parallel, the side of described adapter case 1.4 Wall has opening, and the conveyer belt of this opening elevator 1.1 blocks, towards opening of adapter case 1.4 sidewall Elevator 1.1 conveyer belt of mouth tilts to adapter case 1.4, and described lift block group 1.2 is arranged on lifting Machine 1.1 belt outer surface, lift block group 1.2 is only capable of hooking a spool and making spool axis and level Face is parallel.Described reason pipe baffle plate 1.3 has two pieces, and two pieces of reason pipe baffle plates 1.3 are oppositely arranged and are respectively mounted On adapter case 1.4 inwall at the two ends of elevator 1.1 conveyer belt width, on reason pipe baffle plate 1.3 Hold and tilt the shell fragment arranging spool forming cantilever to elevator 1.1 conveyer belt, at lift block group 1.2 hook Playing a spool when being lifted up, the end of two shell fragments lays respectively at outside the movement locus of spool two ends Side, the distance between the end of two shell fragments is slightly larger than spool length, advises the spool promoted to centre Whole, prevent sideslip, impact detection.Elevator 1.1 at the opening towards adapter case 1.4 sidewall carries Band is 5 °~10 ° to the angle that adapter case 1.4 tilts, i.e. elevator 1.1 belt outer surface and water Plane included angle is 80 °~85 °, and the quantity of described lift block group 1.2 is multiple, along elevator 1.1 Belt outer surface length direction is uniform, and lift block group 1.2 is made up of the lift block that polylith is horizontally disposed, Every piece of lift block has the cambered surface coordinated with spool.Lift block group 1.2 is fixed on above elevator 1.1, Often row has 4 lift blocks, totally 6 rows.Often in row, lift block spacing, more than the big area of bed of spool, prevents Spool is stuck in this.Every two row's lift block group 1.2 spacing are more than spool length, prevent spool from standing at this.
As shown in figures 15-19, described go-on-go inversion tube mechanism 2 include sample pipe support 2.1, lighting 2.2, Vision sensor support 2.3, vision sensor 2.4, cross tube passage 2.5, fortune pipe conveyer 2.6, useless Tube passage 2.7, fall tube passage mechanism 2.8 and go-on-go push bracket 2.9, and described sample pipe support 2.1 is installed and need to be divided The spool sample pipe of inspection, has 4 straight-bars, can place 4 kinds of colors as sample simultaneously above sample pipe support 2.1 Pipe.When spool is risen to elevator 1.1 top by described elevator 1.1, rise to elevator 1.1 The spool on top and sample pipe support 2.1 are positioned at vision sensor 2.4 ken simultaneously.Described lighting 2.2 are used for illuminating to sample pipe support 2.1, and described vision sensor 2.4 is by vision sensor support 2.3 It is arranged in frame 4.Described vision sensor 2.4 electrically connects with master controller, and master controller is permissible It is PLC, single-chip microcomputer or industrial computer etc..Described tube passage 2.5 of crossing has funnelform opening upwards, Having groove below this funnelform opening, the lift block group 1.2 that this groove is positioned on elevator 1.1 is thrown The underface of this spool when spool, and the shape of this groove and the throwing being pulled out away from spool vertical direction Shadow matching form closes, and described fortune pipe conveyer 2.6 is ribbon conveyer, transports the defeated of pipe conveyer 2.6 Send band and plane-parallel, transport the direction of motion of the conveyer belt of pipe conveyer 2.6 and cross tube passage 2.5 The length direction of groove is parallel and is positioned at the underface of groove of tube passage 2.5.One end sidewall of groove There is opening pass through for the spool on fortune pipe conveyer 2.6 conveyer belt.
Described go-on-go push bracket 2.9 include gripper shoe 2.9.1, sliding bearing 2.9.2, ejector sleeve frame 2.9.3, Ejector sleeve actuator 2.9.4, upper bracket 2.9.5, sliding bearing sliding axle 2.9.6, lower carriage 2.9.7, company Fishplate bar 2.9.8 and go-on-go photoelectric sensor 2.9.9, described gripper shoe 2.9.1 is fixed on frame 4 or outer On shell 5, described lower carriage 2.9.7 is fixed on gripper shoe 2.9.1 plate, and described sliding bearing is sliding Moving axis 2.9.6 is fixed by lower carriage 2.9.7 and frame 4 or shell 5, described ejector sleeve frame 2.9.3 with Sliding bearing 2.9.2 fixes, and sliding bearing 2.9.2 is enclosed within sliding bearing sliding axle 2.9.6 slip.Institute Ejector sleeve actuator 2.9.4 stated is double action device, and the operating bar end of double action device one end is by even Fishplate bar 2.9.8 and ejector sleeve frame 2.9.3 is fixing to be connected, and the operating bar end of the double action device other end is passed through Upper bracket 2.9.5 and frame 4 is fixed, described ejector sleeve frame 2.9.3 be cross section be inverted groove type Strip structure, the motion side of the conveyer belt of the length direction of ejector sleeve frame 2.9.3 and fortune pipe conveyer 2.6 To parallel and be positioned at the surface of conveyer belt of fortune pipe conveyer 2.6, ejector sleeve frame 2.9.3 groove type recessed Well width is more than the Breadth Maximum of spool, and the lower edge of the recess sidewall of ejector sleeve frame 2.9.3 groove type is higher than fortune The conveyer belt upper surface of pipe conveyer 2.6, the inner surface peace of the recess sidewall of ejector sleeve frame 2.9.3 groove type Equipped with the go-on-go photoelectric sensor 2.9.9 confirming whether spool puts in place, described ejector sleeve actuator 2.9.4 pushes away Dynamic ejector sleeve frame 2.9.3 moves along the direction vertical with the direction of motion of the conveyer belt of fortune pipe conveyer 2.6.
Described useless tube passage 2.7 is positioned at the least significant end in the fortune pipe conveyer 2.6 conveyer belt direction of motion, The top of useless tube passage 2.7 has the opening blocking and receiving spool.Spool with yarn as useless pipe from Useless tube passage 2.7 freely falls.
The described tube passage mechanism 2.8 that falls include reverse end for end fork rotary shaft 2.8.1, tune fork 2.8.2, Tune actuator 2.8.3 and fall tube passage 2.8.4, the described tube passage 2.8.4 that falls are positioned at fortune pipe conveyer The side of 2.6 conveyer belt widths its top have the opening receiving spool, and fall tube passage 2.8.4 It is divided into two passages at middle part, described tune fork rotary shaft is installed at the intersection location of two passages 2.8.1, described tune fork 2.8.2 one end is hinged in tune fork rotary shaft 2.8.1, described Tune actuator 2.8.3 promotes tune fork 2.8.2 to rotate around tune fork rotary shaft 2.8.1, tune pendulum The free end of bar 2.8.2 has and stops with two as symmetrical center line of tube passage 2.8.4 symmetrical center line that fall Stay position.Be positioned at the tube passage mechanism 2.8 that falls of described two stop places tune fork 2.8.2 from It is respectively directed to fall 1/3rd and 2/3rds positions of the length direction of spool by end.Yarn every time Pipe fall before, tune fork 2.8.2 free end point to the little rostral of spool, spool fall upper after due to inertia Major part is downward, passage fall down.
As depicted in figs. 20-23, the tube sorting and packing machine of the present invention can also have automatic basket replacing device structure 3, described Automatically basket replacing device structure 3 includes transporting basket conveyer 3.1, bracing frame 3.2, Yun Kuang mechanism 3.3, position-limit mechanism 3.4, push away basket fork 3.5, go out basket passage 3.6 and fortune basket photoelectric sensor 3.7.
Described bracing frame 3.2 be four with horizontal plane the pole fixing with frame 4.
Described fortune basket conveyer 3.1 is ribbon conveyer, the conveyer belt of fortune basket conveyer 3.1 and level Face is parallel, the conveyer belt direction of motion is parallel with the direction of motion of the conveyer belt of fortune pipe conveyer 2.6 and position In the underface of the conveyer belt of fortune pipe conveyer 2.6, one end of fortune basket conveyer 3.1 is positioned at bracing frame 3.2 In the rectangle that four poles surround.
The side of described fortune basket conveyer 3.1 conveyer belt is provided with whether confirmation closed tube basket 3.9 moves to Fall the fortune basket photoelectric sensor 3.7 of lower position of the tube passage 2.8.4 that falls of tube passage mechanism 2.8.
Described Yun Kuang mechanism 3.3 includes two-pass actuator 3.3.1, the first double stroke cylinder fixed plate 3.3.2, opening bearing 3.3.3, the second double stroke cylinder fixed plate 3.3.4, opening bearing sliding axle 3.3.5 With fortune basket frame 3.3.6, the cylinder body of described two-pass actuator 3.3.1 is fixed by the first double stroke cylinder Plate 3.3.2 is arranged on bracing frame 3.2, and the operating bar of described two-pass actuator 3.3.1 passes through second Double stroke cylinder fixed plate 3.3.4 is fixing with fortune basket frame 3.3.6 to be connected, described two-pass actuator 3.3.1 Fortune basket frame 3.3.6 is promoted to rest on the primary importance on bracing frame 3.2, the second position and the 3rd respectively Put place, described fortune basket frame 3.3.6 include two with fortune the basket conveyer 3.1 conveyer belt direction of motion parallel And be positioned at the straight-bar of plane with plane-parallel, the edge of closed tube basket 3.9 can frame at fortune basket frame 3.3.6 on two straight-bars.Described opening bearing 3.3.3 is fixing with fortune basket frame 3.3.6 to be connected, described Opening bearing sliding axle 3.3.5 be fixedly mounted on bracing frame 3.2 and and horizontal plane, opening shaft Hold 3.3.3 and coordinate slip with opening bearing sliding axle 3.3.5.
Described position-limit mechanism 3.4 includes that limited block 3.4.1, limited block rotary shaft 3.4.2, limited block are made Dynamic device fixed plate 3.4.3, limited block actuator 3.4.4 and hinge 3.4.5, described limited block rotary shaft 3.4.2 it is parallel two piece, every limited block rotary shaft 3.4.2 fixedly mounts limited block 3.4.1 respectively, Limited block rotary shaft 3.4.2 is rotatably mounted on bracing frame 3.2, and described limited block actuator 3.4.4 pushes away Dynamic limited block rotary shaft 3.4.2 is around own axis.In every described limited block rotary shaft 3.4.2 Installing two limited block 3.4.1, the corresponding end of two limited block rotary shafts 3.4.2 is respectively fixedly connected with The end of a piece driving lever, the limited block that the length direction of these two driving levers is secured to connect respectively rotates The axis of axle 3.4.2 is vertical, and the free end of two driving levers is linked together by hinge 3.4.5, described The axle of operating bar end and hinge 3.4.5 of limited block actuator 3.4.4 fixing be connected.Limited block is made The cylinder body of dynamic device 3.4.4 is arranged on bracing frame 3.2 by limited block actuator fixed plate 3.4.3.
As shown in figures 24-25, it is positioned at the primary importance on bracing frame 3.2 at described fortune basket frame 3.3.6 During place, multiple closed tube baskets 3.9 stacked are being transported by the edge frame of a bottom closed tube basket 3.9 On basket frame 3.3.6, two-pass actuator 3.3.1 promotes fortune basket frame 3.3.6 to be moved downwardly to bracing frame 3.2 On second position, described limited block actuator 3.4.4 promotes limited block rotary shaft 3.4.2 to drive Limited block 3.4.1 rotates, and makes limited block 3.4.1 block penultimate closed tube basket 3.9, two-pass start Device 3.3.1 again promotes and transports the 3rd position that basket frame 3.3.6 is moved downwardly on bracing frame 3.2, now, The bottom surface of the closed tube basket 3.9 on fortune basket frame 3.3.6 has fallen at the conveyer belt of described fortune basket conveyer 3.1 On.
The described basket passage 3.6 that goes out is positioned at the lower section at the lower openings of tube passage 2.8.4 and is positioned at fortune The side of basket conveyer 3.1 conveyer belt width, the described basket passage 3.6 that goes out includes a basket photoelectric transfer Sensor 3.6.1, go out a basket flapper axle 3.6.2, go out basket baffle plate 3.6.3 and go out basket actuator 3.6.4, institute Basket actuator 3.6.4 that goes out stated promotes out a basket baffle plate 3.6.3 to lay out a basket flapper axle 3.6.2 to rotate and keep off Living closed tube basket 3.9 makes closed tube basket 3.9 be positioned at the underface at the lower openings of tube passage 2.8.4, institute Basket photoelectric sensor 3.6.1 that goes out stated confirms whether to have at basket passage 3.6 closed tube basket 3.9.Described goes out Basket passage 3.6 there is slope, when going out a basket baffle plate 3.6.3 and not blocking closed tube basket 3.9, closed tube basket 3.9 because of The steamboat of bottom slips away tube sorting and packing machine automatically.The end going out basket passage 3.6 slope is also equipped with transition bracket 3.8, transition bracket 3.8 has and goes out the inclined-plane that basket passage 3.6 slope coordinates.
Closed tube basket 3.8 on fortune basket conveyer 3.1 conveyer belt can be shifted onto by the described basket fork 3.5 that pushes away Go out on basket passage 3.6.
There are 4 sets in the described tube passage mechanism 2.8 that falls, is arranged symmetrically in fortune pipe conveyer 2.6 two-by-two and carries Both sides, bandwidth direction, described go-on-go photoelectric sensor 2.9.9 has two, is divided into the first go-on-go photoelectricity Sensor 2.9.9.1 and the second go-on-go photoelectric sensor 2.9.9.2, the tube passage mechanism 2.8 that falls that two sets are symmetrical The tube passage 2.8.4 top that falls receive the upper installation of ejector sleeve frame 2.9.3 of relative position of opening of spool First go-on-go photoelectric sensor 2.9.9.1, the relative position of the tube passage mechanism 2.8 that falls that another two sets are symmetrical Ejector sleeve frame 2.9.3 on install the second go-on-go photoelectric sensor 2.9.9.2.
Described fortune basket photoelectric sensor 3.7 is two, the respectively first fortune basket photoelectric sensor 3.7.1 With the second fortune basket photoelectric sensor 3.7.2, the tube passage 2.8.4 that falls of the tube passage mechanism 2.8 that falls that two sets are symmetrical First fortune basket photoelectric sensor 3.7.1, another two sets are installed in the frame 4 of the relative position of lower openings Second fortune basket photoelectric sensor is installed in the frame 4 of the relative position of the symmetrical tube passage mechanism 2.8 that falls 3.7.2。
Photoelectric sensor and actuator that the present invention uses electrically connect with master controller respectively.
Equipment workflow:
Before equipment starts, need manually to put in sample pipe support 2.1 by spool to be used above bobbin-winding machine, Sample message is gathered for vision sensor 2.4.
When equipment starts, lighting 2.2 opens light.Four positions go out a basket photoelectric sensor 3.6.1 Start working, detect four positions and go out whether basket passage 3.6 has closed tube basket above, start without basket and automatically mend Basket flow process, till four go out and have closed tube basket above basket passage.
After all benefit basket terminates, elevator 1.1 and fortune pipe conveyer 2.6 are started working.Spool is elevated After block group 1.2 is mentioned, run to elevator 1.1 top, after vision sensor 2.4 collection information Process.Signal, the first go-on-go photoelectric sensor of opposite position is processed according to master controller 2.9.9.1 with the second go-on-go photoelectric sensor 2.9.9.2 starts, the tube passage mechanism 2.8 that falls of opposite position Middle tune fork 2.8.2 turns to relevant position.
Spool, in tube passage 2.5 arrives fortune pipe conveyer 2.6, is run before conveying belt trend, Running to corresponding light electric transducer position, go-on-go push bracket 2.9 pushes it in tube passage 2.8, After tune fork 2.8.2 effect, major part enters in closed tube basket 3.9 down through the tube passage 2.8.4 that falls, and completes Go-on-go reason pipe process.
Master controller distinguish spool color and concentric reducer and have yarn without yarn be use prior art have supervision The algorithm of mode identification method, carry out color by calculating the Euclidean distance in certain color space Classification, concentric reducer identification and kinking identification.Algorithm steps is, 1) stereotype number determines.For Template spool, the background area inserted carry out color feature extracted, utilize the method setting threshold value to judge The spool number of types of template area.2) image to be detected determines.Spool image to be detected is carried out Detect frame by frame, find optimal a certain frame (spool the most to be detected rises to image during peak) Carry out Classification and Identification.3) color classification.Extract the color characteristic of spool to be detected, calculate and compare this Feature and the Euclidean distance of each template spool color characteristic, it is determined that spool to be detected is that Euclidean distance is minimum Classification corresponding to template spool.4) concentric reducer classification.Respectively in left and right concentric reducer range statistics color Feature is more than the pixel number of certain threshold value with background color feature Euclidean distance, it is determined that pixel The more side of number is major part, and opposite side is microcephaly.5) kinking detection.First with the bulk set Length s in detection width w (i.e. sensitivity) and kinking detection region obtains block count n=s/w, Calculate and add up the number more than certain threshold value of the Euclidean distance between n block region color feature, when this When number is more than or equal to n-1, then it is judged to kinking.
Photoelectric sensor model E3Z-D61 that the present invention uses, manufacturer Omron.
Described tune actuator 2.8.3, limited block actuator 3.4.4 and go out basket actuator 3.6.4 and be divided into Model MAL20X40 model, MAL20X25 and model MAL15X40 that SACU company produces One-stroke cylinder, described ejector sleeve actuator 2.9.4 be SACU company produce model The two-way cylinder of MALW20X45, described two-pass actuator 3.3.1 is that SACU company produces The double stroke cylinder of model MALW32X60X260.

Claims (5)

1. one kind has the tube sorting and packing machine distinguishing spool color function, it is characterised in that include Chu Guan mechanism (1), go-on-go inversion tube mechanism (2), frame (4) and shell (5),
Described Chu Guan mechanism (1) includes elevator (1.1), lift block group (1.2) and adapter case (1.4), Described elevator (1.1) is ribbon conveyer, the drive roll of elevator (1.1) and follower rollers Setting up and down and axis and plane-parallel, the sidewall of described adapter case (1.4) has opening, The conveyer belt of this opening elevator (1.1) blocks, towards the carrying of opening of adapter case (1.4) sidewall Rising machine (1.1) conveyer belt to tilt to adapter case (1.4), described lift block group (1.2) is arranged on and carries Rising machine (1.1) belt outer surface, lift block group (1.2) is only capable of hooking a spool and making yarn tube axis Line and plane-parallel,
Described go-on-go inversion tube mechanism (2) includes sample pipe support (2.1), vision sensor (2.4), mistake Tube passage (2.5), fortune pipe conveyer (2.6), useless tube passage (2.7), fall tube passage mechanism (2.8) With go-on-go push bracket (2.9), described sample pipe support (2.1) installs the spool sample pipe needing go-on-go, described When spool is risen to elevator (1.1) top by elevator (1.1), rise to elevator (1.1) top The spool of end and sample pipe support (2.1) are positioned at vision sensor (2.4) ken simultaneously, and described crosses pipe Passage (2.5) has funnelform opening upwards, has groove below this funnelform opening, should The underface of this spool when the lift block group (1.2) that groove is positioned on elevator (1.1) casts spool aside, And the shape of this groove matches with the projection of shape being pulled out away from spool vertical direction, described fortune pipe Conveyer (2.6) is ribbon conveyer, the conveyer belt of fortune pipe conveyer (2.6) and plane-parallel, The direction of motion transporting the conveyer belt of pipe conveyer (2.6) and the length side of the groove crossing tube passage (2.5) To parallel and be positioned at the underface of groove of tube passage (2.5),
Described go-on-go push bracket (2.9) includes ejector sleeve frame (2.9.3), ejector sleeve actuator (2.9.4) and divides Inspection photoelectric sensor (2.9.9), described ejector sleeve frame (2.9.3) be cross section be the length of inverted groove type List structure, the fortune of the conveyer belt of the length direction of ejector sleeve frame (2.9.3) and fortune pipe conveyer (2.6) Dynamic direction is parallel and is positioned at the surface of conveyer belt of fortune pipe conveyer (2.6), ejector sleeve frame (2.9.3) The recess width of groove type is more than the Breadth Maximum of spool, the groove side of ejector sleeve frame (2.9.3) groove type The lower edge of wall is higher than the conveyer belt upper surface of fortune pipe conveyer (2.6), ejector sleeve frame (2.9.3) groove type The inner surface of recess sidewall the go-on-go photoelectric sensor (2.9.9) confirming whether spool puts in place is installed, Described ejector sleeve actuator (2.9.4) promotes ejector sleeve frame (2.9.3) edge and fortune pipe conveyer (2.6) Move in the direction that the direction of motion of conveyer belt is vertical,
Described useless tube passage (2.7) is positioned in fortune pipe conveyer (2.6) the conveyer belt direction of motion End, the top of useless tube passage (2.7) has the opening blocking and receiving spool,
The described tube passage mechanism (2.8) that falls includes tune fork rotary shaft (2.8.1), tune fork (2.8.2), tune actuator (2.8.3) and the tube passage that falls (2.8.4), the described tube passage that falls (2.8.4) The side and its top that are positioned at fortune pipe conveyer (2.6) conveyer belt width have receiving spool Opening, the tube passage that falls (2.8.4) is divided into two passages at middle part, pacifies at the intersection location of two passages Filling described tune fork rotary shaft (2.8.1), described tune fork (2.8.2) one end is hinged on tune In fork rotary shaft (2.8.1), described tune actuator (2.8.3) promotes tune fork (2.8.2) Rotating around tune fork rotary shaft (2.8.1), the free end of tune fork (2.8.2) has pipe Passage (2.8.4) symmetrical center line is two stop places of symmetrical center line.
A kind of have the tube sorting and packing machine distinguishing spool color function, its feature It is, also includes that automatic basket replacing device structure (3), described automatic basket replacing device structure (3) include transporting basket transmission Machine (3.1), bracing frame (3.2), Yun Kuang mechanism (3.3), position-limit mechanism (3.4), push away a basket fork (3.5), Go out a basket passage (3.6) and fortune basket photoelectric sensor (3.7),
Described bracing frame (3.2) be four with horizontal plane the pole fixing with frame (4),
Described fortune basket conveyer (3.1) is ribbon conveyer, the conveyer belt of fortune basket conveyer (3.1) The direction of motion with the conveyer belt of plane-parallel, the conveyer belt direction of motion and fortune pipe conveyer (2.6) Parallel and be positioned at the underface of conveyer belt of fortune pipe conveyer (2.6), fortune basket conveyer (3.1) One end is positioned at (3.2) four rectangles that pole surrounds of bracing frame,
Whether the side of described fortune basket conveyer (3.1) conveyer belt is provided with confirmation closed tube basket (3.9) Move to the fortune basket photoelectricity of the lower position of the tube passage that falls (2.8.4) of tube passage mechanism (2.8) Sensor (3.7),
Described Yun Kuang mechanism (3.3) includes two-pass actuator (3.3.1) and fortune basket frame (3.3.6), Described two-pass actuator (3.3.1) promotes fortune basket frame (3.3.6) to rest on bracing frame (3.2) respectively On primary importance, the second position and the 3rd position, described fortune basket frame (3.3.6) includes two Parallel with fortune basket conveyer (3.1) the conveyer belt direction of motion and be positioned at plane with plane-parallel Straight-bar, the edge of closed tube basket (3.9) can frame fortune basket frame (3.3.6) two straight-bars on,
Described position-limit mechanism (3.4) include limited block (3.4.1), limited block rotary shaft (3.4.2) and Limited block actuator (3.4.4), described limited block rotary shaft (3.4.2) is parallel two piece, every Limited block (3.4.1), limited block rotary shaft (3.4.2) is fixedly mounted respectively in limited block rotary shaft (3.4.2) Being rotatably mounted on bracing frame (3.2), described limited block actuator (3.4.4) promotes limited block to turn Moving axis (3.4.2) around own axis,
When described fortune basket frame (3.3.6) is positioned at the first position on bracing frame (3.2), multiple The closed tube basket (3.9) stacked is transporting basket frame by the edge frame of a bottom closed tube basket (3.9) (3.3.6), on, two-pass actuator (3.3.1) promotes fortune basket frame (3.3.6) to be moved downwardly to support Second position on frame (3.2), described limited block actuator (3.4.4) promotes limited block to rotate Axle (3.4.2) drives limited block (3.4.1) to rotate, and makes limited block (3.4.1) block penultimate Closed tube basket (3.9), two-pass actuator (3.3.1) promotes fortune basket frame (3.3.6) to be moved downwardly to again The 3rd position on bracing frame (3.2), now, the closed tube basket (3.9) in fortune basket frame (3.3.6) Bottom surface fallen on the conveyer belt of described fortune basket conveyer (3.1),
The described basket passage (3.6) that goes out is positioned at the lower section at the lower openings of tube passage (2.8.4) also Being positioned at the side of fortune basket conveyer (3.1) conveyer belt width, described goes out a basket passage (3.6) bag Include a basket photoelectric sensor (3.6.1), go out a basket flapper axle (3.6.2), go out a basket baffle plate (3.6.3) With go out a basket actuator (3.6.4), the described basket actuator (3.6.4) that goes out promotes out a basket baffle plate (3.6.3) Lay out a basket flapper axle (3.6.2) to rotate and block closed tube basket (3.9) and make closed tube basket (3.9) be positioned at Underface at the lower openings of tube passage (2.8.4) that falls, described goes out a basket photoelectric sensor (3.6.1) Confirm whether a basket passage (3.6) place has closed tube basket (3.9),
The described basket fork (3.5) that pushes away can be by the closed tube basket (3.8) on fortune basket conveyer (3.1) conveyer belt Shift onto out on a basket passage (3.6).
A kind of have the tube sorting and packing machine distinguishing spool color function, its feature It is,
Described Yun Kuang mechanism (3.3) also includes opening bearing (3.3.3) and opening bearing sliding axle (3.3.5), described opening bearing (3.3.3) is fixing with fortune basket frame (3.3.6) to be connected, and described opens Mouth bearing sliding axle (3.3.5) is fixedly mounted on bracing frame (3.2) and horizontal plane, opening shaft Hold (3.3.3) and coordinate slip with opening bearing sliding axle (3.3.5),
Every described limited block rotary shaft (3.4.2) is upper installs two limited blocks (3.4.1), two limits Block rotary shaft (3.4.2) corresponding end, position is respectively fixedly connected with the end of a driving lever, these two The axis that the length direction of driving lever is secured to the limited block rotary shaft (3.4.2) of connection respectively is vertical, The free end of two driving levers is linked together by hinge (3.4.5), described limited block actuator (3.4.4) operating bar end is fixing with the axle of hinge (3.4.5) to be connected.
4. a kind of reason with differentiation spool color function as described in as arbitrary in Claims 2 or 3 one Pipe machine, it is characterised in that
Described Chu Guan mechanism (1) also includes managing pipe baffle plate (1.3), described reason pipe baffle plate (1.3) Having two pieces, two pieces of reasons pipe baffle plate (1.3) are oppositely arranged and are separately mounted to elevator (1.1) conveying bandwidth On adapter case (1.4) inwall at the two ends in degree direction, reason pipe baffle plate (1.3) upper end is to elevator (1.1) Conveyer belt tilts the shell fragment arranging spool forming cantilever, at the opening towards adapter case (1.4) sidewall Elevator (1.1) conveyer belt be 5 °~10 ° to the angle that adapter case (1.4) tilts, described The quantity of lift block group (1.2) is multiple, equal along elevator (1.1) belt outer surface length direction Cloth, lift block group (1.2) is made up of the lift block that polylith is horizontally disposed, and every piece of lift block has and yarn The cambered surface that pipe coordinates,
Described go-on-go push bracket (2.9) also includes sliding bearing (2.9.2) and sliding bearing sliding axle (2.9.6), described ejector sleeve frame (2.9.3) is fixed with sliding bearing (2.9.2), described sliding axle Holding sliding axle (2.9.6) to fix with frame (4), sliding bearing (2.9.2) is enclosed within sliding bearing and slides Axle (2.9.6) is upper to slide,
It is positioned at the tune fork (2.8.2) of the tube passage mechanism (2.8) that falls of described two stop places Free end is respectively directed to fall 1/3rd and 2/3rds positions of the length direction of spool.
A kind of have the tube sorting and packing machine distinguishing spool color function, its feature It is,
There are 4 sets in the described tube passage mechanism (2.8) that falls, is arranged symmetrically in fortune pipe conveyer (2.6) two-by-two Conveyer belt width both sides, described go-on-go photoelectric sensor (2.9.9) has two, is divided into first Go-on-go photoelectric sensor (2.9.9.1) and the second go-on-go photoelectric sensor (2.9.9.2), two set symmetries The relative position of opening of spool is received on the fall tube passage that falls (2.8.4) top of tube passage mechanism (2.8) The upper first go-on-go photoelectric sensor (2.9.9.1) of installing of the ejector sleeve frame (2.9.3) at place, another two set symmetries The ejector sleeve frame (2.9.3) of relative position of tube passage mechanism (2.8) of falling is upper installs the second go-on-go photoelectricity Sensor (2.9.9.2),
Described fortune basket photoelectric sensor (3.7) is two, the respectively first fortune basket photoelectric sensor (3.7.1) He the second fortune basket photoelectric sensor (3.7.2), the tube passage mechanism (2.8) that falls that two sets are symmetrical The frame (4) of relative position of the tube passage that falls (2.8.4) lower openings upper first fortune basket light is installed Electric transducer (3.7.1), the frame of the relative position of the tube passage mechanism (2.8) that falls that another two sets are symmetrical (4) upper installation the second fortune basket photoelectric sensor (3.7.2),
Described tune actuator (2.8.3), limited block actuator (3.4.4) and go out a basket actuator (3.6.4) For one-stroke cylinder, described ejector sleeve actuator (2.9.4) is two-way cylinder, and described two-pass is made Dynamic device (3.3.1) is double stroke cylinder.
CN201410255680.1A 2014-06-10 2014-06-10 A kind of have the tube sorting and packing machine distinguishing spool color function Expired - Fee Related CN104030089B (en)

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