CN104015510A - Method for producing Dacron blanket suede printing with three-dimensional effect - Google Patents
Method for producing Dacron blanket suede printing with three-dimensional effect Download PDFInfo
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- CN104015510A CN104015510A CN201410250971.1A CN201410250971A CN104015510A CN 104015510 A CN104015510 A CN 104015510A CN 201410250971 A CN201410250971 A CN 201410250971A CN 104015510 A CN104015510 A CN 104015510A
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Abstract
The invention provides a method for producing Dacron blanket suede printing with the three-dimensional effect. The method comprises the technical processes of developing, designing, draft scanning through a computer, platemaking, weaving, printing, color blending, ageing, washing, stoving, forming, carding, napping, burning and shearing. In the platemaking process, a mesh screen with 70 or more meshes is adopted, two to four times of light inducting are carried out, patterns of three to five layers of a film are formed in a gradual transition mode, and the patterns are formed on a screen printing plate in a layered concave and convex mode; before printing, fluorochrome is added to colors which need to be highlighted during dye color blending, and the total amount of the added fluorochrome should not exceed three percent of the total amount of the cationic dyes in the formula. By means of the method for producing the Dacron blanket suede printing with the three-dimensional effect, the Dacron blanket suede printing has a better three-dimensional effect, and the layering sense of the patterns and the three-dimensional sense are shown better.
Description
Technical field
The present invention relates to terylene woollen blanket matte printing method, particularly, the present invention relates to a kind of production method that makes terylene woollen blanket matte stamp there is stronger 3D effect.
Background technology
Traditional stamp is in the market retouched and is done color separation and be divided into: flowers are enjoyable; Flowers are retouched line; Animal sketch is realistic; Several how gimmicks of color lump show matte pattern, and whole structure is all plane effect.
The exploitation of woollen blanket and manufacturing process are generally retouched original text, make a plate, are weaved, stamp, matched colors, evaporate, washing, oven dry, sizing, carding, fluffing, scald and the identical technical process such as cut and form by development and Design, computer.
The exploitation of woollen blanket and the following shortcoming of manufacturing process ubiquity in prior art:
1) prior art modes that adopt tiling to inform in development and Design process more, the pattern designing is more stiff, and flower type stereovision is not strong;
2) prior art is retouched general employing manually or a color separation of computer in original text process in color separation, can not reach the fineness of color separation, and some details and depth color can not effectively be separated, and causes the easy look of sticking with paste in stamp process;
3) prior art generally adopts mesh screen between 50 order~60 orders in plate-making process, adopts the disposable sensitization of traditional opacifier, and japanning completes, and the definition of half tone is bad;
4) existing color technology adopts traditional dye of positive ion to match colors, and traditional dye of positive ion is because there is good compatibility, however also easily make to allow blanket face matte left and right hair to process mutually stick with paste look, reduce its readability.
In sum, the exploitation of woollen blanket and the shortcomings of manufacturing process in prior art, cause the stereovision of terylene woollen blanket matte stamp and the relief performance of direct-view to be restricted.
Summary of the invention
For the deficiencies in the prior art, the object of the present invention is to provide a kind of production method that makes terylene woollen blanket matte stamp there is 3D effect.It can make terylene woollen blanket matte stamp have stronger 3D effect, and stereovision and the third dimension of flower type can access better performance, to solve the problem that in prior art, terylene woollen blanket matte stamp exists.
Make terylene woollen blanket matte stamp have the production method of 3D effect, it comprises, and development and Design, computer are retouched original text, make a plate, are weaved, stamp, match colors, evaporate, washing, oven dry, sizing, carding, fluffing, scald shearing process process, wherein,
During plate-making process, adopt the above mesh screen of 70 order, through 2~4 sensitization, allow the progressively transition moulding of colored type of 3-5 level of film, reach the moulding of the concavo-convex sense of level on half tone;
Before stamp, the color highlighting for needs when dyestuff is matched colors adds fluorescent dye while matching colors, and the total amount that described fluorescent dye adds must not be over 3% of dye of positive ion total amount in this formula.
Especially, when development and Design, adopt the technique of expression of perspective, Gao Guang, shade, comparison of light and shade, water droplet, strengthen pattern and represent angle different light sensations and level out at each face.
Especially, adopt high-precision computer color splitting when original text is retouched in color separation, color separation process will embody the level separation of each color transition process, with 3 kinds of above color levels, repeatedly superposes and produces new color level.
Especially, in plate-making process, after sensitization, the positive last time paints, and uses the surperficial unnecessary paint of high-power suction paint machine cleaning of 15KVA; After more than 6 hours natural air dryings; Same method reverse side is last again paints; Below repeatedly positive and negative each twice, totally 4 japannings complete.
Especially, during stamp, by fabric fibre matte upward, screen printing, scrapes slurry number of times and scrape slurry once for band mill base, then sky scrapes once, and scraping process magnetic car pressure is between 6-7KG; Osmotic pressure is scraped slurry pressure and is controlled at 0.1Mpa, and baking oven color fixing temperature is 120 ℃, and steamer temperature is 130 ℃, and between pressure 3.5KG-4KG, the retention time is 25 minutes fixation.
Especially, during plate-making process, preferably adopt 3 sensitization.
Compared with prior art, a kind of beneficial effect that makes terylene woollen blanket matte stamp have the production method of 3D effect of the present invention is:
(1) adopt the utilization skill and technique of perspective, Gao Guang, shade, comparison of light and shade, water droplet, represent the woollen blanket pattern of tool 3D effect.During design, adopt by adopting the utilization skill and technique of perspective, Gao Guang, shade, comparison of light and shade, water droplet, apply to the formation of pattern, make to have on plane pattern the stereovision of 3 dimensions;
(2) while retouching original text, adopt the color separation of 3-5 layer, the mode of level stack, makes pattern plane reach the evenly transition flexibly of dark middle light colour;
(3) plate-making time adopts 2~4 sensitization, allows the progressively transition moulding of colored type of 3-5 level of film, reaches the moulding of the concavo-convex sense of level on half tone;
(4) before stamp, the color highlighting for needs when dyestuff is matched colors adds fluorescent dye while matching colors, and makes the color development of flower type color more outstanding.
The specific embodiment
For ease of understanding the present invention, it is as follows that the present invention enumerates embodiment.Those skilled in the art should understand, described embodiment helps to understand the present invention, should not be considered as concrete restriction of the present invention.
Embodiment 1
DJ509 flower type, animal leopard.Design and develop the gimmick that adopts Gao Guang, comparison of light and shade, shade, adopt high-precision computer color splitting during color separation, process will embody the background color of 5 grey colour systems of leopard and the level of the health color of 4 grey colour systems is separated and effective mild transition; Adopt mesh screens more than 70 orders, totally enclosed sensitization table top, after positive 1 sensitization, develops pattern, and then through a sensitization of reverse side; Positive last paint after sensitization, is used the high-power suction paint machine of 15KVA to clear up surperficial unnecessary paint; After more than 6 hours natural air dryings; Same method reverse side is last again paints; Below repeatedly positive and negative each twice, totally 4 japannings complete; In 5 color positions, white in the white and celestial body of health that the color that emphasis need to highlight is leopard, therefore add the fluorescent dye of this dyestuff ratio 3% when dye formulation, with other conventional colors while stamps, technique completes;
Fabric fibre matte is utilized to lamina printing decoration, scrape slurry number of times for being with mill base to scrape slurry once, then sky is scraped once.Scraping magnetic car pressure is between 6-7KG; Osmotic pressure is scraped slurry pressure and is controlled at 0.1Mpa.Baking oven color fixing temperature is 120 ℃, and steamer temperature is 130 ℃, and between pressure 3.5KG-4KG, the retention time is 25 minutes fixation.Wash again, dry, sizing, carding, scald and the technique such as cut and obtain finished product.The lifelike violent leopard of English of products obtained therefrom is blown against one's face from prairie, the road sand and dust of kicking up after one's death, a burst of hurricane.
Embodiment 2
NF180 flower type, bold and unrestrained rose.Design and develop the gimmick that adopts Gao Guang, comparison of light and shade, shade, during color separation, adopt high-precision computer color splitting, process will embody three color stereovision of rose and three color stereovision of leaf, adopt colour of loess gold color to tick pattern profile periphery simultaneously, to spend type and shading effectively to separate, and embody the 4th colored level; Adopt mesh screens more than 70 orders, totally enclosed sensitization table top, through front, 1 sensitization in main flower position is two minutes, develops pattern, then spending of the overlapping shade of needs dark together with background color secondary light-sensitive; And then through a sensitization of reverse side; Positive last paint after sensitization, is used the high-power suction paint machine of 15KVA to clear up surperficial unnecessary paint; After more than 6 hours natural air dryings; Same method reverse side is last again paints; Below repeatedly front once, reverse side twice, totally 3 japannings complete; In whole pattern, emphasis should be given prominence to the stereovision of colored type, therefore spend shallow 2% the fluorescent dye that adds this dyestuff ratio when dye formulation, with other conventional colors stamps simultaneously, technique completes;
Fabric fibre matte is utilized to lamina printing decoration, scrape slurry number of times for being with mill base to scrape slurry secondary, then sky is scraped once.Scraping magnetic car pressure is between 6-7KG; Osmotic pressure is scraped slurry pressure and is controlled at 0.1Mpa.Baking oven color fixing temperature is 120 ℃, and steamer temperature is 130 ℃, and between pressure 3.5KG-4KG, the retention time is 25 minutes fixation.Wash again, dry, sizing, carding, scald and the technique such as cut and obtain finished product.The bold and unrestrained rose of products obtained therefrom is just as just having plucked the bewitching Ji of the blueness of coming in revealing a morning, fresh and tender wish is dripped.
Embodiment 3
NF182 flower type, falls in love at first sight.Design and develop the gimmick that adopts Gao Guang, transparent, shade, adopt high-precision computer color splitting during color separation, process will embody colored stereovision and diamond is sparkling enhances each other's beauty, and that brings out the best in each other is reasonably combined; Adopt mesh screens more than 70 orders, totally enclosed sensitization table top, after positive 1 sensitization, develop pattern, and then through a sensitization of reverse side, the position that shows money or valuables one carries unintentionally of diamond will extend 30 seconds sensitive time; Positive last paint after sensitization, is used the high-power suction paint machine of 15KVA to clear up surperficial unnecessary paint; After more than 6 hours natural air dryings; Same method reverse side is last again paints; After the painting of the position that shows money or valuables one carries unintentionally of diamond, preferentially with soft cloth, wipe clean, then with cleaning device, for sensitization line edge, do once clean; In this color matching, emphasis embodies the flower stereovision of type and the radiance of diamond, therefore four colors of flower are focused on setting off by contrast of different tones smooth transition while matching colors, adds the fluorescent dye stamp of this dyestuff ratio 1% when the white dye formulation of diamond, and technique completes;
Fabric fibre matte is utilized to lamina printing decoration, scrape slurry number of times for being with mill base to scrape slurry secondary.Scraping magnetic car pressure is between 6-7KG; Osmotic pressure is scraped slurry pressure and is controlled at 0.1Mpa.Baking oven color fixing temperature is 120 ℃, and steamer temperature is 130 ℃, and between pressure 3.5KG-4KG, the retention time is 25 minutes fixation.Wash again, dry, sizing, carding, scald and the technique such as cut and obtain finished product.The valentine gifts of products obtained therefrom one secondary classical atmosphere are presented in face of us.
Applicant's statement, the present invention illustrates detailed process equipment and process flow process of the present invention by above-described embodiment, but the present invention is not limited to above-mentioned detailed process equipment and process flow process, do not mean that the present invention must rely on above-mentioned detailed process equipment and process flow process and could implement.Person of ordinary skill in the field should understand, any improvement in the present invention, to the selection of the interpolation of the equivalence replacement of each raw material of product of the present invention and auxiliary element, concrete mode etc., within all dropping on protection scope of the present invention and open scope.
Claims (6)
1. make terylene woollen blanket matte stamp have the production method of 3D effect, it comprises, and development and Design, computer are retouched original text, make a plate, are weaved, stamp, match colors, evaporate, washing, oven dry, sizing, carding, fluffing, scald shearing process process, it is characterized in that,
During plate-making process, adopt the above mesh screen of 70 order, through 2~4 sensitization, allow the progressively transition moulding of colored type of 3-5 level of film, reach the moulding of the concavo-convex sense of level on half tone;
Before stamp, the color highlighting for needs when dyestuff is matched colors adds fluorescent dye while matching colors, and the total amount that described fluorescent dye adds must not be over 3% of dye of positive ion total amount in this formula.
2. the production method that makes terylene woollen blanket matte stamp there is 3D effect as claimed in claim 1, it is characterized in that, when development and Design, adopt the technique of expression of perspective, Gao Guang, shade, comparison of light and shade, water droplet, strengthen pattern and represent angle different light sensations and level out at each face.
3. the production method that makes terylene woollen blanket matte stamp there is 3D effect as claimed in claim 1 or 2, it is characterized in that, when retouching original text, color separation adopts high-precision computer color splitting, color separation process will embody the level separation of each color transition process, with 3 kinds of above color levels, repeatedly superposes and produces new color level.
4. the production method that makes terylene woollen blanket matte stamp have 3D effect as claimed in claim 1, is characterized in that, in plate-making process, after sensitization, the positive last time paints, and uses the surperficial unnecessary paint of high-power suction paint machine cleaning of 15KVA; After more than 6 hours natural air dryings; Same method reverse side is last again paints; Below repeatedly positive and negative each twice, totally 4 japannings complete.
5. the production method that makes terylene woollen blanket matte stamp have 3D effect as claimed in claim 1, is characterized in that, during stamp by fabric fibre matte upward, screen printing, scrape slurry number of times and scrape slurry once for band mill base, then sky scrapes once, scraping process magnetic car pressure is between 6-7KG; Osmotic pressure is scraped slurry pressure and is controlled at 0.1Mpa, and baking oven color fixing temperature is 120 ℃, and steamer temperature is 130 ℃, and between pressure 3.5KG-4KG, the retention time is 25 minutes fixation.
6. the production method that makes terylene woollen blanket matte stamp have 3D effect as claimed in claim 1, is characterized in that, during plate-making process, preferably adopts 3 sensitization.
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Cited By (2)
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CN104643756A (en) * | 2015-01-13 | 2015-05-27 | 段云宝 | Printing luminous blanket/carpet and production technology thereof |
CN109518492A (en) * | 2017-09-20 | 2019-03-26 | 科德宝·宝翎无纺布(苏州)有限公司 | Printing bonded fabric and its printing method, non-woven fabrics stamp tool |
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GB531766A (en) * | 1939-07-29 | 1941-01-10 | Calco Chemical Co Inc | Improvements in floor coverings |
JPS6445882A (en) * | 1987-07-27 | 1989-02-20 | Ciba Geigy Ag | Method for dyeing planar fiber cloth made of polyamide |
JPH042816A (en) * | 1990-04-17 | 1992-01-07 | Mitsubishi Rayon Co Ltd | Core-sheath conjugate fiber |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN104643756B (en) * | 2015-01-13 | 2016-03-09 | 段云宝 | Printed luminous woollen blanket, carpet and production technology thereof |
CN109518492A (en) * | 2017-09-20 | 2019-03-26 | 科德宝·宝翎无纺布(苏州)有限公司 | Printing bonded fabric and its printing method, non-woven fabrics stamp tool |
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