CN104015256A - Production device for environment-friendly bricks - Google Patents
Production device for environment-friendly bricks Download PDFInfo
- Publication number
- CN104015256A CN104015256A CN201410186874.0A CN201410186874A CN104015256A CN 104015256 A CN104015256 A CN 104015256A CN 201410186874 A CN201410186874 A CN 201410186874A CN 104015256 A CN104015256 A CN 104015256A
- Authority
- CN
- China
- Prior art keywords
- time
- environmental protection
- conveyer belt
- bricks
- process units
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011449 brick Substances 0.000 title claims abstract description 43
- 238000004519 manufacturing process Methods 0.000 title abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 15
- 239000002994 raw material Substances 0.000 claims abstract description 10
- 238000003756 stirring Methods 0.000 claims abstract description 9
- 238000001914 filtration Methods 0.000 claims abstract description 6
- 230000007613 environmental effect Effects 0.000 claims description 19
- 238000000465 moulding Methods 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 13
- 238000009954 braiding Methods 0.000 claims description 9
- 230000008520 organization Effects 0.000 claims description 8
- 239000004744 fabric Substances 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 5
- 206010001497 Agitation Diseases 0.000 claims description 3
- 238000013019 agitation Methods 0.000 claims description 3
- 239000003245 coal Substances 0.000 claims description 3
- 239000008236 heating water Substances 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 7
- 238000002156 mixing Methods 0.000 abstract description 7
- 239000002918 waste heat Substances 0.000 abstract description 7
- 239000002699 waste material Substances 0.000 abstract description 4
- 239000006260 foam Substances 0.000 abstract description 3
- 238000000227 grinding Methods 0.000 abstract 3
- 238000009413 insulation Methods 0.000 abstract 3
- 239000002023 wood Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003818 cinder Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 238000003837 high-temperature calcination Methods 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- 239000011499 joint compound Substances 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004056 waste incineration Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C9/00—General arrangement or layout of plant
- B28C9/02—General arrangement or layout of plant for producing mixtures of clay or cement with other materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
- C04B33/135—Combustion residues, e.g. fly ash, incineration waste
- C04B33/1352—Fuel ashes, e.g. fly ash
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Dispersion Chemistry (AREA)
- Combustion & Propulsion (AREA)
- Environmental & Geological Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention provides a production device for environment-friendly bricks. The production device for the environment-friendly bricks comprises a mixing mechanism capable of mixing raw materials, a curing chamber and a forming chamber, the mixing mechanism is connected with a grinding mechanism for grinding a mixed material through a conveying belt, a filtering device capable of filtering the mixed material is arranged at the discharge end of the grinding mechanism, and the filtering device is connected with a first time stirring mechanism capable of carrying out hot water adding and stirring on the filtered material through a conveying belt. The production device for the environment-friendly bricks is low in production cost, the viscosity of a cured product can be increased, waste heat can be effectively recycled and is prevented from being directly discharged to the air to influence the outdoor temperature, the bricks produced through waste materials can lower cost and save energy, the produced bricks have the functions of sound insulation and heat insulation, foam is additionally arranged in the middles of the bricks, the sound insulation effect of the bricks can be improved, and meanwhile the quality of the environment-friendly bricks is also improved.
Description
Technical field
The present invention relates to the field of environmental protection brick, be specifically related to a kind of process units of environmental protection brick.
Background technology
Utilize (one or several of above raw material) such as flyash, cinder, gangue, mine tailings, residue of chemical industry or natural sand, tidal land mud, industrial waste, waste incineration slags as primary raw material, a kind of novel wall material of manufacturing without high-temperature calcination is referred to as environmental protection brick, in the process of existing production environmental protection brick, need to manually organize into groups etc., therefore reduced production efficiency, therefore waste time and energy, material adds cold water while stirring for the first time, by the low viscosity of one-tenthization brick, therefore increase the one-tenth time, reduced the quality of environmental protection brick.
Summary of the invention
For above problems of the prior art, the invention provides a kind of process units of environmental protection brick, improved the quality of brick, the production of automation has simultaneously improved production efficiency, has saved manpower.
The present invention is achieved by the following technical solutions:
A kind of process units of environmental protection brick, include the mixed organization that raw material can be mixed, Cheng Huashihe forming room, mixed organization is connected with the disintegrating mechanism that mixed compound is pulverized by conveyer belt, the discharge end of disintegrating mechanism is provided with the filter that compound can be filtered, filter is connected with the rabbling mechanism for the first time that the material after filtering can be carried out to heating water stirring by conveyer belt, the discharge end of rabbling mechanism is delivered to into change chamber by material by conveyer belt for the first time, one-tenthization is indoor is provided with the connecting gear that the material of the indoor Cheng Huahou of one-tenthization can be sent, the discharge end of connecting gear is connected with the charging gear that carries out charging, charging gear is connected with and material can be added to the agitating device for the second time that cold water carries out secondary agitation by conveyer belt, agitating device is connected with and material can be carried out to the forming machine of moulding by conveyer belt for the second time, forming machine is connected with the adobe after moulding is carried out to the evenly blank cutter of cutting by conveyer belt, blank cutter is connected with and can be carried out the moulding braiding machine of marshalling automatically by driving-belt, the discharge end of moulding braiding machine is provided with manipulator by belt, manipulator one side is provided with blank feeding mechanism, the ejection end of blank feeding mechanism is provided with into brickkiln, the ejection end of blank feeding mechanism is provided with baking room, baking room discharge end is connected with into brickkiln, water heater and be provided with for the first time pipeline between rabbling mechanism.
Indoor being provided with of one-tenthization dug material machine and connecting gear, digs material machine and includes body and multibuchet Wa Liao mechanism, and connecting gear is positioned at the below of multibuchet Wa Liao mechanism, and connecting gear includes the conveyer belt that conveyer frames and conveyer frames are provided with.
Charging gear, agitating device, forming machine, blank cutter, moulding braiding machine and blank feeding mechanism are positioned at forming room for the second time.
Manipulator includes base, and base is provided with mechanical arm, and mechanical arm is provided with gripper.
The mass percent of the raw material in mixed organization is respectively gangue 50-60%, coal 10% and shale 30%.
Filter includes screen bed base, and screen bed base is provided with tubular screen cloth, and the aperture of screen cloth is 3mm.
The one-tenth time of one-tenthization chamber is 3-5 days, and baking room temperature is 120-130 ℃, and the time of oven dry is 1 hour, and becoming the temperature in brickkiln is 800-900 ℃, and becoming the time of brick is 50-60 minute.
Beneficial effect of the present invention is: production cost is lower, refuse can be utilized simultaneously, saved resource, adopting the hot water of the weight 20% of the material that the waste heat in brickkiln burns till to add for the first time stirs in agitating device, just can improve mixing effect, can increase into the viscosity of change product, can effectively reuse waste heat, prevent from being directly discharged into and in air, affect outdoor temperature, avoided the harm that atmosphere is caused, the brick that utilizes waste wood to be produced into, can reduce costs and save the energy, the brick generating has the function of sound-insulating and heat-insulating, the centre of brick is equipped with the soundproof effect that foam can strengthen brick, also improved the quality of environmental protection brick simultaneously.
Accompanying drawing explanation
Fig. 1 is flow chart of the present invention.
Fig. 2 is into the structural representation of changing chamber.
Fig. 3 is the structural representation of manipulator.
In figure: 1 is mixed organization; 2 is one-tenth chamber; 3 is forming room; 4 is disintegrating mechanism; 5 is conveyer belt; 6 is filter; 7 is rabbling mechanism for the first time; 8 is connecting gear; 9 is charging gear; 10 is agitating device for the second time; 11 is forming machine; 12 is blank cutter; 13 is moulding braiding machine; 14 is blank feeding mechanism; 15 for becoming brickkiln; 16 is water heater; 17 is pipeline; 18 for digging material machine; 19 is body; 20 is multibuchet Wa Liao mechanism; 21 is conveyer frames; 22 is base; 23 is mechanical arm; 24 is gripper; 25 baking rooms.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in further details.
The invention provides a kind of process units of environmental protection brick, include and the mass percent of raw material can be respectively to gangue 50-60%, the raw material of coal 10% and shale 30% is put into mixed organization and is mixed, after mixing, by the mixed compound of conveyer belt, sending into disintegrating mechanism pulverizes, after pulverizing, in filter, filter, by conveyer belt, be connected with afterwards the rabbling mechanism for the first time of the hot water stirring that the material after filtering can be added to 10%, after the material of rabbling mechanism is for the first time delivered to into change chamber by conveyer belt, the indoor raw material being provided with can carry out two-way conveying, one-tenthization chamber is than colleague sparetime university, the time of one-tenthization is 3-5 days, therefore one-tenthization effect is very good, the indoor connecting gear of one-tenthization is given materials device by the material of the indoor Cheng Huahou of one-tenthization, charging gear is connected with and material can be added to the agitating device for the second time that cold water carries out secondary agitation by conveyer belt, now material can moulding, the material that agitating device can moulding is for the second time sent in forming machine by conveyer belt, after the moulding adobe of generation is evenly cut by blank cutter, and cut into uniform fritter, fritter after rear cutting enters in moulding braiding machine and automatically organizes into groups, after marshalling, by manipulator, fritter is in groups transferred in blank feeding mechanism, blank feeding mechanism will be in groups fritter be sent to baking room and dry, baking room temperature is 120-130 ℃, the time of drying is 1 hour, baking room discharge end is connected with into brickkiln, become in brickkiln and be fired into brick, temperature in brickkiln is 800-900 ℃, becoming the time of brick is 50-60 minute, become brickkiln top to be provided with water heater, water heater and be provided with for the first time pipeline between rabbling mechanism,
Charging gear, agitating device, forming machine, blank cutter, moulding braiding machine and blank feeding mechanism are positioned at forming room for the second time; Indoor being provided with of one-tenthization dug material machine and connecting gear, digs material machine and includes body and multibuchet Wa Liao mechanism, and connecting gear is positioned at the below of multibuchet Wa Liao mechanism, and connecting gear includes the conveyer belt that conveyer frames and conveyer frames are provided with; Manipulator includes base, and base is provided with mechanical arm, and mechanical arm is provided with gripper, after can automatically organizing into groups, carries out automatic capturing brick in groups, uses manipulator more convenient, has so just improved production efficiency, has saved manpower and time;
Filter includes screen bed base, and screen bed base is provided with tubular screen cloth, and the aperture of screen cloth is 3mm; It is meticulousr that one-tenth can filter material, production cost is lower, refuse can be utilized simultaneously, save resource, adopt the hot water of the weight 20% of the material that the waste heat in brickkiln burns till to add for the first time and stir in agitating device, just can improve mixing effect, can increase into the viscosity of change product, can effectively reuse waste heat, prevent from being directly discharged into and in air, affect outdoor temperature, avoid the harm that atmosphere is caused, also improved the quality of environmental protection brick simultaneously.
Production cost of the present invention is lower, refuse can be utilized simultaneously, saved resource, adopting the hot water of the weight 20% of the material that the waste heat in brickkiln burns till to add for the first time stirs in agitating device, just can improve mixing effect, can increase into the viscosity of change product, can effectively reuse waste heat, prevent from being directly discharged into and in air, affect outdoor temperature, avoided the harm that atmosphere is caused, the brick that utilizes waste wood to be produced into, can reduce costs and save the energy, the brick generating has the function of sound-insulating and heat-insulating, the centre of brick is equipped with the soundproof effect that foam can strengthen brick, also improved the quality of environmental protection brick simultaneously.
Claims (7)
1. the process units of an environmental protection brick, it is characterized in that: include the mixed organization that raw material can be mixed, Cheng Huashihe forming room, mixed organization is connected with the disintegrating mechanism that mixed compound is pulverized by conveyer belt, the discharge end of disintegrating mechanism is provided with the filter that compound can be filtered, filter is connected with the rabbling mechanism for the first time that the material after filtering can be carried out to heating water stirring by conveyer belt, the discharge end of rabbling mechanism is delivered to into change chamber by material by conveyer belt for the first time, one-tenthization is indoor is provided with the connecting gear that the material of the indoor Cheng Huahou of one-tenthization can be sent, the discharge end of connecting gear is connected with the charging gear that carries out charging, charging gear is connected with and material can be added to the agitating device for the second time that cold water carries out secondary agitation by conveyer belt, agitating device is connected with and material can be carried out to the forming machine of moulding by conveyer belt for the second time, forming machine is connected with the adobe after moulding is carried out to the evenly blank cutter of cutting by conveyer belt, blank cutter is connected with and can be carried out the moulding braiding machine of marshalling automatically by driving-belt, the discharge end of moulding braiding machine is provided with manipulator by belt, manipulator one side is provided with blank feeding mechanism, the ejection end of blank feeding mechanism is provided with baking room, baking room discharge end is connected with into brickkiln, become brickkiln top to be provided with water heater, water heater and be provided with for the first time pipeline between rabbling mechanism.
2. the process units of a kind of environmental protection brick according to claim 1, it is characterized in that: indoor being provided with of one-tenthization dug material machine and connecting gear, dig material machine and include body and multibuchet Wa Liao mechanism, connecting gear is positioned at the below of multibuchet Wa Liao mechanism, and connecting gear includes the conveyer belt that conveyer frames and conveyer frames are provided with.
3. the process units of a kind of environmental protection brick according to claim 1, is characterized in that: charging gear, agitating device, forming machine, blank cutter, moulding braiding machine and blank feeding mechanism are positioned at forming room for the second time.
4. the process units of a kind of environmental protection brick according to claim 1, is characterized in that: manipulator includes base, and base is provided with mechanical arm, and mechanical arm is provided with gripper.
5. the process units of a kind of environmental protection brick according to claim 1, is characterized in that: the mass percent of the raw material in mixed organization is respectively gangue 50-60%, coal 10% and shale 30%.
6. the process units of a kind of environmental protection brick according to claim 1, is characterized in that: filter includes screen bed base, and screen bed base is provided with tubular screen cloth, and the aperture of screen cloth is 3mm.
7. the process units of a kind of environmental protection brick according to claim 1, it is characterized in that: the one-tenth time of one-tenthization chamber is 3-5 days, baking room temperature is 120-130 ℃, and the time of oven dry is 1 hour, becoming the temperature in brickkiln is 800-900 ℃, and becoming the time of brick is 50-60 minute.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410186874.0A CN104015256B (en) | 2014-05-05 | 2014-05-05 | A kind of process units of environmental protection brick |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410186874.0A CN104015256B (en) | 2014-05-05 | 2014-05-05 | A kind of process units of environmental protection brick |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104015256A true CN104015256A (en) | 2014-09-03 |
| CN104015256B CN104015256B (en) | 2016-08-17 |
Family
ID=51432406
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410186874.0A Expired - Fee Related CN104015256B (en) | 2014-05-05 | 2014-05-05 | A kind of process units of environmental protection brick |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104015256B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106272939A (en) * | 2016-08-18 | 2017-01-04 | 安庆惠嘉新型建材有限公司 | A kind of full-automatic brick making system |
| CN108568893A (en) * | 2018-06-07 | 2018-09-25 | 夏高莺 | A kind of non-fired and non-steamed bricks and preparation method |
| CN108839227A (en) * | 2018-07-18 | 2018-11-20 | 白徽强 | One kind is small-sized can drying type brickmaking machine |
| CN109049286A (en) * | 2018-06-08 | 2018-12-21 | 太仓市冠东机械科技有限公司 | A kind of adobe auto discharging system |
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| KR101094863B1 (en) * | 2011-09-06 | 2011-12-16 | (주)대우건설 | Method for manufacturing solid using fly ashes as aggregate |
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| CN204195965U (en) * | 2014-05-05 | 2015-03-11 | 广德县苑瑞新型建材有限公司 | A kind of process units of environmental protection brick |
-
2014
- 2014-05-05 CN CN201410186874.0A patent/CN104015256B/en not_active Expired - Fee Related
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101132971B1 (en) * | 2009-11-10 | 2012-04-09 | 양춘도 | Manufacturing method of loess brick for interior |
| KR101094863B1 (en) * | 2011-09-06 | 2011-12-16 | (주)대우건설 | Method for manufacturing solid using fly ashes as aggregate |
| CN103011643A (en) * | 2012-12-25 | 2013-04-03 | 陶小勇 | Comprehensive utilization method of phosphogypsum and coal gangue |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106272939A (en) * | 2016-08-18 | 2017-01-04 | 安庆惠嘉新型建材有限公司 | A kind of full-automatic brick making system |
| CN108568893A (en) * | 2018-06-07 | 2018-09-25 | 夏高莺 | A kind of non-fired and non-steamed bricks and preparation method |
| CN109049286A (en) * | 2018-06-08 | 2018-12-21 | 太仓市冠东机械科技有限公司 | A kind of adobe auto discharging system |
| CN108839227A (en) * | 2018-07-18 | 2018-11-20 | 白徽强 | One kind is small-sized can drying type brickmaking machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104015256B (en) | 2016-08-17 |
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Effective date of registration: 20201216 Address after: NO.67, Baiyunshan Road, Fuxin street, Fushan District, Yantai City, Shandong Province Patentee after: Yantai zhongkongjike Innovation Industrial Park Management Co.,Ltd. Address before: 242200 Sanhe Village, Baidian Town, Guangde County, Xuancheng City, Anhui Province Patentee before: GUANGDE COUNTY YUANRUI NEW BUILDING MATERIALS Co.,Ltd. |
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Granted publication date: 20160817 |