CN104015246A - Sliding-type prefabricated-member forming machine - Google Patents
Sliding-type prefabricated-member forming machine Download PDFInfo
- Publication number
- CN104015246A CN104015246A CN201410270834.4A CN201410270834A CN104015246A CN 104015246 A CN104015246 A CN 104015246A CN 201410270834 A CN201410270834 A CN 201410270834A CN 104015246 A CN104015246 A CN 104015246A
- Authority
- CN
- China
- Prior art keywords
- traveling
- walking
- transmission shaft
- driving shaft
- forming machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/084—Producing shaped prefabricated articles from the material by vibrating or jolting the vibrating moulds or cores being moved horizontally for making strands of moulded articles
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention relates to a sliding-type prefabricated-member forming machine. The sliding-type prefabricated-member forming machine is characterized in that traveling devices (21) are arranged on the front side and the rear side of a machine frame (1) respectively, each traveling device (21) is provided with a traveling frame (22) which is provided with a variable frequency speed-reduction motor (23), a traveling transmission shaft (24) penetrates through each variable frequency speed-reduction motor (23), the two ends of each traveling transmission shaft (24) are fixed to the corresponding traveling frame (22) through bearings (25) respectively, the two ends of each traveling transmission shaft (24) are respectively provided with a chain wheel (26), each chain wheel (26) is connected with a driven chain wheel (28) through a chain (27), a traveling wheel (29) is arranged on each driven chain wheel (28), and the traveling wheels (29) travel on rails (30). A pre-embedded part and a steel wire mesh are fixed in a forming-machine traveling path in advance, the sliding-type prefabricated-member forming machine can work normally, concrete is combined with the pre-embedded part and the steel wire mesh which are prefabricated, and a product needed by the market is obtained.
Description
Technical field
The invention belongs to the manufacturing technology field of cement products former, relate in particular to a kind of slidingtype prefabricated components forming machine.
Background technology
Existing mobile device concrete formation technology is by equipment hopper, concrete to be fallen within equipment forming cavity, with the material-pulling device in equipment, promote concrete, and vibrate by pushing, by concrete jolt ramming, moulding, the concrete of moulding is attached on place, push continuously vibration action, formation of concrete is motionless, by reaction force pushing equipment, move forward, realize equipment walking, but this operation principle, must there is material-pulling device to push concrete and could realize equipment walking, the institute that this device has occupied equipment forming cavity has living space, if place in advance concrete embedded part or transverse steel in equipment the place ahead, existing equipment is cisco unity malfunction, prior art that Here it is can not be produced the shortcoming with the concrete prefabricated element of built-in fitting and transverse steel.Thereby limited the development of two large types.If need to realize above said technology, can only adopt fixed mould to realize, but fixed mould production efficiency is low, high in cost of production condition, it is not very high causing customer demand.Development along with concrete component industry, building trade increases day by day to the demand of Large-span Precast member, small formed machine is made not excess of export Large-span Precast member at all, and the price of the product that mould is produced is high especially, thus the development of restriction Concrete Industry.
Summary of the invention
The object of the invention is in order to solve the technical problem of above-mentioned existence, a kind of slidingtype prefabricated components forming machine is provided.Realizing the technical scheme that object of the present invention takes is: a kind of slidingtype prefabricated components forming machine, include frame, vibrator, after vibration plate, limit flitch, rear distribution box, hopper driving shaft, hopper driving shaft motor, mould driving shaft, mould driving shaft electricity, vibrator, front oscillating plate, limit flitch, front distribution box, side template, mandrel, mould tie-beam, main reservoir, bin gate before main reservoir, bin gate and power distribution cabinet after main reservoir, it is characterized in that: before frame, after both sides be respectively equipped with running gear, described running gear is provided with walking framework, on walking framework, variable frequency reducer motor is set, in variable frequency reducer motor, install walking power transmission shaft, the two ends of walking power transmission shaft are fixed on walking framework by bearing respectively, and the two ends of walking power transmission shaft are respectively equipped with sprocket wheel, sprocket wheel links together by chain and driven sprocket, road wheel is set on driven sprocket, road wheel walking in orbit.
The present invention self inking device, do not need outer Lixing to walk, mould space to be preserved position is large, in forming machine track route, fix in advance built-in fitting and steel fabric sheet, this equipment can normally be worked, and by concrete with shift to an earlier date prefabricated built-in fitting and steel fabric sheet combines, realize the required product in market.
Accompanying drawing explanation
Fig. 1 is the front view of structural representation of the present invention;
Fig. 2 is the side view of structural representation of the present invention;
Fig. 3 is the front view of running gear structural representation in the present invention;
Fig. 4 is the side view of running gear structural representation in the present invention.
In figure, 1, frame, 2, vibrator, 3, after vibration plate, 4, limit flitch, 5, rear distribution box, 6, hopper driving shaft, 7, hopper driving shaft motor, 8, mould driving shaft, 9, mould driving shaft electricity, 10, vibrator, 11, front oscillating plate, 12, limit flitch, 13, front distribution box, 14, side template, 15, mandrel, 16, mould tie-beam, 17, main reservoir, 18, bin gate before main reservoir, 19, bin gate after main reservoir, 20, power distribution cabinet, 21, running gear, 22, walking framework, 23, variable frequency reducer motor, 24, walking power transmission shaft, 25, bearing, 26, sprocket wheel, 27, chain, 28, driven sprocket, 29, road wheel, 30, track.
The specific embodiment
With reference to accompanying drawing, a kind of slidingtype prefabricated components forming machine, include frame 1, vibrator 2, after vibration plate 3, limit flitch 4, rear distribution box 5, hopper driving shaft 6, hopper driving shaft motor 7, mould driving shaft 8, mould driving shaft electricity 9, vibrator 10, front oscillating plate 11, limit flitch 12, front distribution box 13, side template 14, mandrel 15, mould tie-beam 16, main reservoir 17, bin gate 18 before main reservoir, bin gate 19 and power distribution cabinet 20 after main reservoir, it is characterized in that: before frame 1, after both sides be respectively equipped with running gear 21, described running gear 21 is provided with walking framework 22, on walking framework 22, variable frequency reducer motor 23 is set, in variable frequency reducer motor 23, install walking power transmission shaft 24, the two ends of walking power transmission shaft 24 are fixed on walking framework 22 by bearing 25 respectively, and the two ends of walking power transmission shaft 24 are respectively equipped with sprocket wheel 26, sprocket wheel 26 links together by chain 27 and driven sprocket 28, road wheel 29 is set on driven sprocket 28, road wheel 29 walkings are on track 30.
In the present invention, the course of work of running gear is as follows:
Running gear 21 in the present invention is controlled by variable frequency reducer motor 23, controls two groups of running gears, starts simultaneously, stops simultaneously.Variable frequency reducer motor 23 drives walking power transmission shaft 24 to rotate, the sprocket wheel 26 at power transmission shaft 24 two ends rotates simultaneously, by chain 27, drive driven sprocket 28 to rotate, driven sprocket 28 is fixed together with road wheel 29, driven sprocket 28 rotates, and road wheel 29 rotates simultaneously, and road wheel 29 walkings drive whole equipment walking on track 30.
At present, prefabricated components former moulds all on market are single product, non-exchange, its forming principle is a vibration-extrusion moulding of a cloth, this working method becomes a bottleneck of equipment, the prefabricated panels thickness of producing can improve always, and product is single, thereby has just limited concrete prefabricated sheet material toward longer span development yet.The present invention can change different moulds in frame allowed band, produces different prefabricated components.And can be required according to client, change, there will not be shape restriction, realize diversification and produce.And the forming principle that we adopt be repeatedly the repeatedly operation principle of moulding of cloth, can guarantee that like this each position packing of concrete prefabricated sheet material all reaches standard, realize the Large-span Precast sheet material that the prefabricated intensity of production is up to state standards.
The course of work of the present invention is as follows:
The concrete being stirred is discharged in main reservoir 17, by power distribution cabinet 20, control, start variable frequency reducer motor 23, produce power, running gear 21 work, equipment starts walking (speed is adjustable), start 9 moulds simultaneously and drive power motor, before and after driving mould, move, open the front bin gate 18 of main reservoir, make concrete fall into front distribution box 13, concrete in front distribution box 13 enters in mould inside space, concrete contacts with die surface, tentatively realize the squeezing effect that mould moves forward and backward generation, with limit flitch 12, control required concrete amount, concrete is attached on work top, during concrete on current oscillating plate 11 contact table tops, open vibrator 10, oscillating plate 11 conduction exciting forces, form extruding space with the work top of surveying template 14, by loose concrete jolt ramming, equipment continues to move forward, when concrete compacted by jolting approaches rear distribution box 5, bin gate 19 after unlatching main reservoir, concrete in main reservoir falls in rear distribution box 5, open hopper drive motors 7, after realizing, distribution box 5 moves forward and backward, by the concrete speading in hopper on early stage vibrocast concrete, with limit flitch 4, control required amount of concrete, opening vibrator 2 carries out extrusion jolt moulded for the second time.Everything continuous firing, the product that the mold shape that production department is loaded with equipment conforms to.
Claims (1)
1. a slidingtype prefabricated components forming machine, includes frame (1), vibrator (2), after vibration plate (3), limit flitch (4), rear distribution box (5), hopper driving shaft (6), hopper driving shaft motor (7), mould driving shaft (8), mould driving shaft electricity (9), vibrator (10), front oscillating plate (11), limit flitch (12), front distribution box (13), side template (14), mandrel (15), mould tie-beam (16), main reservoir (17), bin gate (18) before main reservoir, bin gate after main reservoir (19) and power distribution cabinet (20), is characterized in that: frame (1) is front, after both sides be respectively equipped with running gear (21), described running gear (21) is provided with walking framework (22), on walking framework (22), variable frequency reducer motor (23) is set, in variable frequency reducer motor (23), install walking power transmission shaft (24), the two ends of walking power transmission shaft (24) are fixed on walking framework (22) by bearing (25) respectively, and the two ends of walking power transmission shaft (24) are respectively equipped with sprocket wheel (26), sprocket wheel (26) links together by chain (27) and driven sprocket (28), road wheel (29) is set on driven sprocket (28), and road wheel (29) is walked on track (30).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410270834.4A CN104015246B (en) | 2014-06-18 | 2014-06-18 | Slidingtype prefabricated components forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410270834.4A CN104015246B (en) | 2014-06-18 | 2014-06-18 | Slidingtype prefabricated components forming machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104015246A true CN104015246A (en) | 2014-09-03 |
| CN104015246B CN104015246B (en) | 2016-03-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410270834.4A Active CN104015246B (en) | 2014-06-18 | 2014-06-18 | Slidingtype prefabricated components forming machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN104015246B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110181653A (en) * | 2019-06-28 | 2019-08-30 | 上海电气研砼（徐州）重工科技有限公司 | A kind of prestressed component sliding making molding machine |
| CN110900794A (en) * | 2019-12-24 | 2020-03-24 | 陕西工业职业技术学院 | Prefab pouring and vibrating combined die |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4457682A (en) * | 1981-04-27 | 1984-07-03 | Fabcon, Inc. | Machine for casting concrete members |
| CN201931540U (en) * | 2010-11-22 | 2011-08-17 | 山东兴玉机械科技有限公司 | Layered distribution precast concrete pile forming machine |
| CN201931539U (en) * | 2010-11-22 | 2011-08-17 | 山东兴玉机械科技有限公司 | Constant speed walking type concrete precast pile forming machine |
| CN203919289U (en) * | 2014-06-18 | 2014-11-05 | 德州海天机电科技有限公司 | Slidingtype prefabricated components forming machine |
-
2014
- 2014-06-18 CN CN201410270834.4A patent/CN104015246B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4457682A (en) * | 1981-04-27 | 1984-07-03 | Fabcon, Inc. | Machine for casting concrete members |
| CN201931540U (en) * | 2010-11-22 | 2011-08-17 | 山东兴玉机械科技有限公司 | Layered distribution precast concrete pile forming machine |
| CN201931539U (en) * | 2010-11-22 | 2011-08-17 | 山东兴玉机械科技有限公司 | Constant speed walking type concrete precast pile forming machine |
| CN203919289U (en) * | 2014-06-18 | 2014-11-05 | 德州海天机电科技有限公司 | Slidingtype prefabricated components forming machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110181653A (en) * | 2019-06-28 | 2019-08-30 | 上海电气研砼（徐州）重工科技有限公司 | A kind of prestressed component sliding making molding machine |
| CN110900794A (en) * | 2019-12-24 | 2020-03-24 | 陕西工业职业技术学院 | Prefab pouring and vibrating combined die |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104015246B (en) | 2016-03-23 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP02 | Change in the address of a patent holder |
Address after: 253000 Shandong city of Dezhou Province Economic and Technological Development Zone Red Road No. 956 Patentee after: Dezhou Hai Tian Electromechanical Technology Co., Ltd Address before: 253400 Shandong city of Dezhou province Ningjin County Economic Development Zone Xiangjiang East Street No. 6 Patentee before: Dezhou Hai Tian Electromechanical Technology Co., Ltd |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Sliding preform forming machine Effective date of registration: 20200917 Granted publication date: 20160323 Pledgee: Qilu Bank Co., Ltd. Dezhou Development Zone sub branch Pledgor: DEZHOU HAITIAN ELECTROMECHANICAL TECHNOLOGY Co.,Ltd. Registration number: Y2020980006160 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20211025 Granted publication date: 20160323 Pledgee: Qilu Bank Co., Ltd. Dezhou Development Zone sub branch Pledgor: DEZHOU HAITIAN ELECTROMECHANICAL TECHNOLOGY Co.,Ltd. Registration number: Y2020980006160 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |