CN104014911B - The device for controlling dynamically of gas shielded arc welding and control method - Google Patents

The device for controlling dynamically of gas shielded arc welding and control method Download PDF

Info

Publication number
CN104014911B
CN104014911B CN201410244296.1A CN201410244296A CN104014911B CN 104014911 B CN104014911 B CN 104014911B CN 201410244296 A CN201410244296 A CN 201410244296A CN 104014911 B CN104014911 B CN 104014911B
Authority
CN
China
Prior art keywords
gas
protective gas
welding
air inlet
electromagnetic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201410244296.1A
Other languages
Chinese (zh)
Other versions
CN104014911A (en
Inventor
范瑞芬
邓惠庸
范洪荣
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Electric Applicance Co Ltd Is Merged In Chengdu
Original Assignee
Electric Applicance Co Ltd Is Merged In Chengdu
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Electric Applicance Co Ltd Is Merged In Chengdu filed Critical Electric Applicance Co Ltd Is Merged In Chengdu
Priority to CN201410244296.1A priority Critical patent/CN104014911B/en
Publication of CN104014911A publication Critical patent/CN104014911A/en
Application granted granted Critical
Publication of CN104014911B publication Critical patent/CN104014911B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/16Arc welding or cutting making use of shielding gas
    • B23K9/167Arc welding or cutting making use of shielding gas and of a non-consumable electrode
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/095Monitoring or automatic control of welding parameters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/16Arc welding or cutting making use of shielding gas
    • B23K9/164Arc welding or cutting making use of shielding gas making use of a moving fluid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories
    • B23K9/325Devices for supplying or evacuating shielding gas

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Arc Welding In General (AREA)

Abstract

The present invention relates to the device for controlling dynamically of gas shielded arc welding; it comprises electromagnetic gas valve (1), controller (2) and welding gun body (3); electromagnetic gas valve (1) is provided with the first air inlet (4), the second air inlet (5) and gas outlet (6); controller (2) is connected with the signal end of electromagnetic gas valve (1); protective gas cavity (8) is provided with between tungsten electrode (7) and welding gun body (3); be communicated with by protective gas carrier pipe (9) between gas outlet (6) with protective gas cavity (8), controller (2) is connected with welding gun body (3).Its control method is: by controller setpoint frequency or according to pulsed current signal; realize the cyclically-varying of heterogeneity protective gas or the pulsation way of output of same composition protective gas different flow, obtain the regulation and control to each gas flow and proportioning duration in welding process.The invention has the advantages that: easy to operate, gas flow optimized is accurate, effectively improves shaping and the quality of welding.

Description

The device for controlling dynamically of gas shielded arc welding and control method
Technical field
The present invention relates to device for controlling dynamically and the control method of gas shielded arc welding technical field of welding equipment, particularly gas shielded arc welding.
Background technology
During last century the forties to the sixties; the technology and devices such as gas tungsten arc welding, gas metal-arc welding, the pulse current source of welding current are continuous mutually to come out; the forming quality of metal material melting welding is significantly improved, and has been widely used in the industry since over half a century thereafter.But the means of distribution for protective gas is the parameter as a non-time-varying in welding process, wherein always; gas componant can be single, also can be binary or Diversity, but; when the component of protective gas and flow thereof are once setting, just remain unchanged in welding process.
In recent years, along with the continuous appearance of various Materials with High Strength (comprising aluminium alloy, high-strength steel, super-high strength steel etc.) and through engineering approaches are applied, new demand is proposed to welding procedure: (1), for guaranteeing the combination property of welding point, must control welding process heat input; (2) in the welding of vitals or structural member, require that the essence amount of back of weld penetration and shaping thereof controls; (3) not only require the forming quality controlling weld seam, and require the structural state controlling weld seam, reduce or eliminate metallurgical degradation.In welding production in the past, all adopt the pulsation of impulse current system, packing material to send mode or hybrid protection gas etc. to and make the shaping of welding point and performance be controlled or improve.
Summary of the invention
The object of the invention is to the shortcoming overcoming prior art, a kind of convenient operation and control is provided, is quick on the draw, improve the gas-dynamic control device of the gas shielded arc welding of welding quality.
Object of the present invention is achieved through the following technical solutions: the device for controlling dynamically of gas shielded arc welding; it comprises electromagnetic gas valve, controller and welding gun body; electromagnetic gas valve is provided with the first air inlet, the second air inlet and gas outlet; controller is connected with the signal end of electromagnetic gas valve; welding gun body interior is provided with tungsten electrode; protective gas cavity is also provided with between tungsten electrode and welding gun body; be communicated with by protective gas carrier pipe between gas outlet with protective gas cavity, controller is connected with the signal end of welding gun body.
Described electromagnetic gas valve is two-bit triplet or the high speed electromagnetic air valve adopting two 2/2-ways.
The first described air inlet is connected with outside protective gas A source of the gas, and the second described air inlet is connected with outside protective gas B source of the gas.
When using two kinds of different Shielding gas, welding current is base value, protective gas A enters protective gas cavity from the first air inlet, controller obtains the pulse current rising edge signal that the source of welding current exports, trigger electromagnetic gas valve, electromagnetic gas valve switches, protective gas B enters protective gas cavity from the second air inlet, after protective gas B air feed certain hour, controller obtains the pulse current trailing edge signal triggering electromagnetic gas valve that the source of welding current exports, protective gas B is transformed to protective gas A, protective gas A enters protective gas cavity by the first air inlet again, realize the switching of protective gas component,
When using pure gas welding; obtain the pulse current rising edge of source of welding current output or the signal of trailing edge by controller equally; trigger electromagnetic gas valve; thus increase or reduce to use respectively the flow of the protective gas A of two flow meter settings, make the flow of protective gas A be that periodically variable pulsation exports.
When welding current is direct current, then by the switching frequency of controller sets itself to electromagnetic gas valve, described electromagnetic gas valve setting duration continuously adjustabe in the scope of 30ms ~ 1000ms, and the switching action time is within 10ms.
The flow of the first described air inlet, the second air inlet and gas outlet is not less than 10L/min.
Described electromagnetic gas valve setting duration continuously adjustabe in the scope of 30ms ~ 1000ms, and the switching action time is within 10ms.
The present invention has the following advantages:
1, controller can automatically with welding current pulse matching, namely select rising edge or trailing edge, EN or the EP period of interchange switch component or the flow of gas, operate control very convenient, react sensitiveer.
2, fusion penetration increase, back-welding shape are greatly improved; Reduce and eliminate the metallurgical imperfections such as pore, refinement seam organization; Fall low_input_power, the property of welded joint being particularly advantageous in Materials with High Strength promotes; Lower and improve the stress state of joint; Arc stability improves, and contributes to eliminating arc blow when multi-pass welding; Not easily form the surface shortcomings such as undercut.
3, by flow and the component of protective gas in dynamic assignment welding process; the ionization condition of regulation and control electric arc and thermodynamic state; optimize in " field of force " and " temperature field " of welding arc; optimize the mode of metal transfer that consumable electrode gas protects weldering, thus reach the effect of optimize welding line shaping and joint performance.
Accompanying drawing explanation
Fig. 1 is the controlled arc waveform figure added of helium;
Fig. 2 is the argon pulsed arc oscillogram without helium;
Fig. 3 is the arc waveform figure of the effect of pulse of helium under DC condition;
Fig. 4 is structural representation of the present invention;
In figure: 1-electromagnetic gas valve, 2-controller, 3-welding gun body, 4-first air inlet, 5-second air inlet, 6-gas outlet, 7-tungsten electrode, 8-protective gas cavity, 9-protective gas carrier pipe.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention will be further described, but protection scope of the present invention is not limited to the following stated.
As shown in Figure 4; the device for controlling dynamically of gas shielded arc welding; it comprises electromagnetic gas valve 1, controller 2 and welding gun body 3; electromagnetic gas valve 1 is provided with the first air inlet 4, second air inlet 5 and gas outlet 6; controller 2 is connected with the signal end of electromagnetic gas valve 1; welding gun body 3 inside is provided with tungsten electrode 7; protective gas cavity 8 is also provided with between tungsten electrode 7 and welding gun body 3; be communicated with by protective gas carrier pipe 9 between gas outlet 6 with protective gas cavity 8, controller 2 is connected with the signal end of welding gun body 3.
Described electromagnetic gas valve 1 is two-bit triplet or the high speed electromagnetic air valve adopting two 2/2-ways.
The first described air inlet 4 is connected with outside argon gas source of the gas, and the second described air inlet 5 is connected with outside helium source of the gas.
Adopt argon gas and helium alternately to supply gas as protective gas, to molten bath, there is periodic shock effect.Under same current condition, the energy density due to helium electric arc is 3.5 times of argon electric arc, is conducive to the increase of fusion penetration when helium effect; The consistent of the stable of electric arc and back-welding shape is then conducive to when ar gas acting.
The control method of the device for controlling dynamically of gas shielded arc welding, for GTAW gas tungsten arc welding process, when the Shielding gas that use two kinds is different, welding current is base value, argon gas enters protective gas cavity 8 from the first air inlet 4, controller 2 controls to produce pulse current, the rising edge of pulse current triggers electromagnetic gas valve 1, electromagnetic gas valve 1 switches, helium enters protective gas cavity 8 from the second air inlet 5, after helium air feed certain hour, the trailing edge of pulse current triggers electromagnetic gas valve 1, helium is transformed to argon gas, argon gas enters protective gas cavity 8 by the first air inlet 4 again, realize the switching of protective gas component, its alternating frequency is according to speed of welding, the setting after test of current pulse frequency and penetration degree,
When using pure gas welding; welding current is base value; protective gas A enters protective gas cavity 8 from the first air inlet 4; controller 2 controls to produce pulse current; the rising edge of pulse current triggers electromagnetic gas valve 1, increases or reduce the flow of protective gas A, and the trailing edge of pulse current triggers electromagnetic gas valve 1; protective gas A flow is back to initial value, and the flow of protective gas A is that periodically variable pulsation exports.
The first described air inlet 4, second air inlet 5 and the flow of gas outlet 6 are not less than 10L/min.
Described electromagnetic gas valve 1 sets duration continuously adjustabe in the scope of 30ms ~ 1000ms, and the switching action time is within 10ms.
As depicted in figs. 1 and 2, when the air valve of the rising edge trigger protection gas of pulse current, argon gas when protective gas is base value by electric current is transformed to helium, and the service life of helium is an adjustable technological parameter, according to the requirement setting of appearance of weld or fusion penetration.In figure, after the action delay of visible about 6 milliseconds, gas switches to helium, now arc voltage is uprushed, about 15 volts from former peak impulse voltage rise to about 25 volts, on time and intensity, all essence controlled additional-energy can be measured for electric arc provides one, protective gas composition transfer method can be adopted to regulate and control arc energy on the one hand, thus be conducive to the control of butt welded seam shaping; Solve on the other hand the difficult point in the engineering constructions such as the precision prescribed that traditional heliarc welding process keeps arc length is high, arc stability is poor.As shown in Figure 3, the voltage of former argon arc is about 13 volts, when the voltage changing the heliarc period into can reach 20 volts.
In addition, as apparatus of the present invention be used for gas metal-arc welding (GMAW) time, drip transition when argon gas makes protective gas for thin; Be short circuiting transfer when CO2 makes protective gas, under the arc force effect of alternately change, produce refinement seam organization, the effect of adjustment weld pool surface tension force, elimination undercut.

Claims (5)

1. the device for controlling dynamically of gas shielded arc welding, it is characterized in that: it comprises electromagnetic gas valve (1), controller (2) and welding gun body (3), electromagnetic gas valve (1) is provided with the first air inlet (4), second air inlet (5) and gas outlet (6), controller (2) is connected with the signal end of electromagnetic gas valve (1), welding gun body (3) inside is provided with tungsten electrode (7), protective gas cavity (8) is also provided with between tungsten electrode (7) and welding gun body (3), be communicated with by protective gas carrier pipe (9) between gas outlet (6) with protective gas cavity (8), controller (2) is connected with the signal end of welding gun body (3),
The control method of the device for controlling dynamically of described gas shielded arc welding, comprises the following steps:
When the Shielding gas that use two kinds is different, welding current is base value, protective gas A enters protective gas cavity (8) from the first air inlet (4), controller (2) obtains the pulse current rising edge signal that the source of welding current exports, trigger electromagnetic gas valve (1), electromagnetic gas valve (1) switches, protective gas B enters protective gas cavity (8) from the second air inlet (5), after protective gas B air feed certain hour, controller (2) obtains pulse current trailing edge signal triggering electromagnetic gas valve (1) that the source of welding current exports, protective gas B is transformed to protective gas A, protective gas A enters protective gas cavity (8) by the first air inlet (4) again, realize the switching of protective gas component,
When using pure gas welding; obtain the pulse current rising edge of source of welding current output or the signal of trailing edge by controller (2) equally; trigger electromagnetic gas valve (1); thus increase or reduce to use respectively the flow of the protective gas A of two flow meter settings, make the flow of protective gas A be that periodically variable pulsation exports.
2. the device for controlling dynamically of gas shielded arc welding according to claim 1, is characterized in that: the high speed electromagnetic air valve that described electromagnetic gas valve (1) is two-bit triplet.
3. the device for controlling dynamically of gas shielded arc welding according to claim 1; it is characterized in that: described the first air inlet (4) is connected with outside the first protective gas A source of the gas, described the second air inlet (5) is connected with outside the second protective gas B source of the gas.
4. the device for controlling dynamically of gas shielded arc welding according to claim 1; it is characterized in that: when welding current is direct current; then by the switching frequency of controller sets itself to electromagnetic gas valve; described electromagnetic gas valve (1) setting duration continuously adjustabe in the scope of 30ms ~ 1000ms, and the switching action time is within 10ms.
5. the device for controlling dynamically of gas shielded arc welding according to claim 1, is characterized in that: the flow of described the first air inlet (4), the second air inlet (5) and gas outlet (6) is not less than 10L/min.
CN201410244296.1A 2014-06-05 2014-06-05 The device for controlling dynamically of gas shielded arc welding and control method Expired - Fee Related CN104014911B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410244296.1A CN104014911B (en) 2014-06-05 2014-06-05 The device for controlling dynamically of gas shielded arc welding and control method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410244296.1A CN104014911B (en) 2014-06-05 2014-06-05 The device for controlling dynamically of gas shielded arc welding and control method

Publications (2)

Publication Number Publication Date
CN104014911A CN104014911A (en) 2014-09-03
CN104014911B true CN104014911B (en) 2016-01-20

Family

ID=51432065

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201410244296.1A Expired - Fee Related CN104014911B (en) 2014-06-05 2014-06-05 The device for controlling dynamically of gas shielded arc welding and control method

Country Status (1)

Country Link
CN (1) CN104014911B (en)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104368897B (en) * 2014-10-22 2017-05-03 江苏科技大学 Gas protection automatic welding control device
CN104858538B (en) * 2015-05-03 2016-11-09 北京工业大学 Airflow waveform modulation variable-polarity plasma welding method
CN105290586B (en) * 2015-11-09 2017-09-05 山东宇能机械有限公司 A kind of plasma cutting gun electricity, gas separating device
CN111408828A (en) * 2020-04-16 2020-07-14 广州市瑞欧智能设备有限公司 Gas saving device and using method thereof
CN114769856B (en) * 2022-05-20 2023-08-11 重庆理工大学 Automatic control method for laser welding shielding gas based on electromagnetic valve group
CN116713560B (en) * 2023-08-10 2023-10-20 中建安装集团西安建设投资有限公司 Nondestructive testing control welding method based on digital model

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5471742A (en) * 1977-11-18 1979-06-08 Matsushita Electric Ind Co Ltd Tig arc welding equipment
DD298608A5 (en) * 1989-12-13 1992-03-05 Technische Hochschule Wismar,De DEVICE FOR PROTECTING GAS FOR WELDING
JPH106009A (en) * 1996-06-19 1998-01-13 Komatsu Ltd Shield gas welding apparatus used in common for heating device
CN2623398Y (en) * 2003-06-27 2004-07-07 沈阳工业学院 Melting pole oxidizability gas proportioning equipment for welding
CN101422839A (en) * 2007-10-30 2009-05-06 通用汽车环球科技运作公司 Welding stability system and method
CN203853663U (en) * 2014-06-05 2014-10-01 成都融合电气有限公司 Dynamic control device for gas shielded welding

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5471742A (en) * 1977-11-18 1979-06-08 Matsushita Electric Ind Co Ltd Tig arc welding equipment
DD298608A5 (en) * 1989-12-13 1992-03-05 Technische Hochschule Wismar,De DEVICE FOR PROTECTING GAS FOR WELDING
JPH106009A (en) * 1996-06-19 1998-01-13 Komatsu Ltd Shield gas welding apparatus used in common for heating device
CN2623398Y (en) * 2003-06-27 2004-07-07 沈阳工业学院 Melting pole oxidizability gas proportioning equipment for welding
CN101422839A (en) * 2007-10-30 2009-05-06 通用汽车环球科技运作公司 Welding stability system and method
CN203853663U (en) * 2014-06-05 2014-10-01 成都融合电气有限公司 Dynamic control device for gas shielded welding

Also Published As

Publication number Publication date
CN104014911A (en) 2014-09-03

Similar Documents

Publication Publication Date Title
CN104014911B (en) The device for controlling dynamically of gas shielded arc welding and control method
EP3194103B1 (en) Electrode negative pulse welding system and method
CN103567652B (en) Aluminum alloy direct current plasma-tungsten electrode argon arc hybrid welding method based on pulse coordination control
WO2014140748A3 (en) Variable polarity pulse with constant droplet size
CA2747663C (en) Double wire gmaw welding torch assembly and process
CN109365965B (en) Welding molten drop transition control equipment and control method based on superaudio pulse double-tungsten electrode coordination
MX363476B (en) Method and system to use ac welding waveform and enhanced consumable to improve welding of galvanized workpiece.
CN105934304B (en) System and method for the output power for controlling the source of welding current
KR20150004119U (en) A method and system of welding with a power supply having a single welding mode
WO2007126848A3 (en) Mig welder control system and method
CN104588846A (en) Method and device for increasing TIG welding electric arc energy density
CN105312741A (en) TIP TIG welding method of LNG storage tanks
WO2012176057A1 (en) Welding system with controlled wire feed speed during arc initiation and corresponding method of welding
CN107042351B (en) A kind of non-consumable gas shielded arc welding welding wire end position determination method
CN203853663U (en) Dynamic control device for gas shielded welding
CN106735772A (en) The device and method of the double arc automatic MIG weldering welding of aluminum alloy two-side
CN106624402A (en) Double heat source hybrid welding torch and welding method
CN101590572A (en) The vertical double-sided double-arc plasma symmetry welding method
CN204075522U (en) A kind of plasma/argon arc welding automatic welding system
KR20210102967A (en) Method for controlling a welding process with a consumable electrode and a welding apparatus having a controller of this type
CN103506748B (en) Plasma-arc welding system and plasma-arc welding method
CN109483021A (en) A kind of double tungsten electrode pulse TIG welding methods
CN103302383A (en) Automatic argon arc welding machine
US3409756A (en) Metal arc working
CN203292668U (en) Automatic argon arc welding machine

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160120