CN104012993B - A kind of preparation method of freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge - Google Patents
A kind of preparation method of freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge Download PDFInfo
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- CN104012993B CN104012993B CN201410237748.3A CN201410237748A CN104012993B CN 104012993 B CN104012993 B CN 104012993B CN 201410237748 A CN201410237748 A CN 201410237748A CN 104012993 B CN104012993 B CN 104012993B
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- 241000813110 Cyrtotrachelus Species 0.000 title claims abstract description 147
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- 239000003826 tablet Substances 0.000 claims abstract description 35
- 238000004506 ultrasonic cleaning Methods 0.000 claims abstract description 17
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 16
- 238000001816 cooling Methods 0.000 claims abstract description 14
- 238000009777 vacuum freeze-drying Methods 0.000 claims abstract description 12
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- 240000005373 Panax quinquefolius Species 0.000 claims abstract description 6
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 65
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- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 19
- 239000011425 bamboo Substances 0.000 claims description 19
- CHHHXKFHOYLYRE-UHFFFAOYSA-M 2,4-Hexadienoic acid, potassium salt (1:1), (2E,4E)- Chemical compound [K+].CC=CC=CC([O-])=O CHHHXKFHOYLYRE-UHFFFAOYSA-M 0.000 claims description 12
- 240000002234 Allium sativum Species 0.000 claims description 12
- 235000006886 Zingiber officinale Nutrition 0.000 claims description 12
- 235000009508 confectionery Nutrition 0.000 claims description 12
- 235000004611 garlic Nutrition 0.000 claims description 12
- 235000008397 ginger Nutrition 0.000 claims description 12
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 claims description 12
- 229940069338 potassium sorbate Drugs 0.000 claims description 12
- 235000010241 potassium sorbate Nutrition 0.000 claims description 12
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- 210000001835 viscera Anatomy 0.000 claims description 12
- 238000001035 drying Methods 0.000 claims description 7
- 238000007710 freezing Methods 0.000 claims description 6
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- 238000002203 pretreatment Methods 0.000 claims description 6
- 235000002639 sodium chloride Nutrition 0.000 claims description 6
- 206010033546 Pallor Diseases 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 5
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- 239000000796 flavoring agent Substances 0.000 abstract description 5
- 235000019634 flavors Nutrition 0.000 abstract description 5
- 235000008935 nutritious Nutrition 0.000 abstract description 5
- 230000000844 anti-bacterial effect Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
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- 235000013599 spices Nutrition 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000001291 vacuum drying Methods 0.000 description 2
- 241000193155 Clostridium botulinum Species 0.000 description 1
- 241000254171 Curculionidae Species 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/30—Physical treatment, e.g. electrical or magnetic means, wave energy or irradiation
- A23L5/32—Physical treatment, e.g. electrical or magnetic means, wave energy or irradiation using phonon wave energy, e.g. sound or ultrasonic waves
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/57—Chemical peeling or cleaning of harvested fruits, vegetables or other foodstuffs
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
- A23P10/20—Agglomerating; Granulating; Tabletting
- A23P10/25—Agglomeration or granulation by extrusion or by pressing, e.g. through small holes, through sieves or between surfaces
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
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Abstract
The present invention relates to a kind of manufacture method of freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge, it is characterized in that comprising the following steps successively: pretreatment, Ultrasonic Cleaning, sterilization, cooling, Sheng dish, quick-frozen, vacuum freeze drying and compressing tablet.Cyrtotra chelus longimanus (Fabr) can clean up by the present invention well, also has bactericidal action simultaneously, can kill the microorganism that its limbs contain; When not destroying the local flavor of original product, increase fresh to freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge; Greatly improve shelf life of products; The freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge produced is nutritious, and market value is high, is particularly suitable for the crowd suffering from rheumatism bi Zheng.
Description
Technical field
The present invention relates to Cyrtotra chelus longimanus (Fabr) process field, particularly relate to a kind of preparation method of freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge.
Background technology
Cyrtotra chelus longimanus (Fabr) is named again bamboo shoot worm or bamboo shoots worm.
Cyrtotra chelus longimanus (Fabr) belongs to coleoptera Curculionidae, and being distributed in the bamboo producing region on the ground such as Shaanxi, Zhejiang, Jiangxi, Fujian, Taiwan, Hunan, Guangdong, Guangxi, Sichuan, is the primary pest of bamboo class.With larva moth food bamboo shoots, make bamboo shoot withered, also can eat into the tender bamboo that food is high more than 1 meter, make its undergrowth, shortened internodes, broken down in the middle, cause top sprig to grow thickly and the abnormal phenomenon such as tender bamboo lobe grooving, result makes tender bamboo corrupt; Cause China every year in the season that Cyrtotra chelus longimanus (Fabr) occurs, a lot of local bamboo grove is damaged, and causes the production declining of bamboo, bamboo shoots; Most people all adopts the mode of being killed to prevent insect pest, and such mode deals with also inconvenient.
And Cyrtotra chelus longimanus (Fabr) is effectively Chinese medicine material, can be used for rheumatism bi Zheng, there is the effect of dispelling rheumatism, owing to taking bamboo shoots as food, also nutritional labelings a large amount of for bamboo shoots is absorbed, Cyrtotra chelus longimanus (Fabr) is nutritious, or high protein animal, and edible and medication is worth very high, therefore can after insect be caught period, carry out processing process, also do not have product on the market, market value is high.
Summary of the invention
The object of the invention is to the problems referred to above overcoming prior art existence, propose a kind of preparation method of freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge.Cyrtotra chelus longimanus (Fabr) can clean up by the present invention well, also has bactericidal action simultaneously, can kill the microorganism that its limbs contain; When not destroying the local flavor of original product, increase fresh to freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge; Greatly improve shelf life of products; The freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge produced is nutritious, and market value is high, is particularly suitable for the crowd suffering from rheumatism bi Zheng.
The present invention realizes by the following technical solutions:
A preparation method for freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge, is characterized in that comprising the following steps successively:
Pretreatment: first Cyrtotra chelus longimanus (Fabr) is put into boiling water and scalded extremely to it, then the head of Cyrtotra chelus longimanus (Fabr), four limbs, wing, afterbody and internal organ are removed, finally with clear water, first time cleaning is carried out to Cyrtotra chelus longimanus (Fabr);
Ultrasonic Cleaning: after adopting supersonic wave cleaning machine to clean Cyrtotra chelus longimanus (Fabr) after pretreatment, then with clear water, second time cleaning is carried out to Cyrtotra chelus longimanus (Fabr);
Sterilization: the Cyrtotra chelus longimanus (Fabr) after Ultrasonic Cleaning is put into and is added with ginger, salt, garlic and verdant boiling water blanching 5-10 minute, the temperature of boiling water is 90 DEG C ~ 100 DEG C;
Cooling: the Cyrtotra chelus longimanus (Fabr) after sterilization is being put into sterilized water cool to room temperature, is adding potassium sorbate and sweet mellow wine in cooling procedure, cool time is 60-90 minute;
Pulverize: pulverizer will be adopted to carry out pulverizing by 80-120 order through cooled Cyrtotra chelus longimanus (Fabr) and obtain Cyrtotra chelus longimanus (Fabr) powder;
Sheng dish: claim 3Kg ~ 6Kg Cyrtotra chelus longimanus (Fabr) powder after crushed, be laid in uniformly in charging tray;
Quick-frozen: sent in the quick freezing repository of subzero less than 35 DEG C by the charging tray that Cyrtotra chelus longimanus (Fabr) powder is housed, freeze-off time is 8-12 hour, until the central temperature of Cyrtotra chelus longimanus (Fabr) powder drops to less than-30 DEG C;
Vacuum freeze drying: the Cyrtotra chelus longimanus (Fabr) powder after quick-frozen is put into the vacuum freeze-drying storehouse of condenser temperature below-40 DEG C, deliver from godown carry out the drying of 15 ~ 20 hours under the vacuum condition of 40Pa ~ 60Pa after; The freeze-drying Cyrtotra chelus longimanus (Fabr) powder of moisture below 5% is obtained after delivering from godown;
Compressing tablet: adopt tablet press machine that freeze-drying Cyrtotra chelus longimanus (Fabr) powder is made the freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge that diameter is 6mm-8mm, thickness is 2mm; When pressure of inspiration(Pi) not detected in in air intake duct at tablet press machine of the detection probe of detector 8 seconds, the warning device of tablet press machine sends fault alarm prompting, automatically stops tablet press machine running with Time Controller.
In described pre-treatment step, first Cyrtotra chelus longimanus (Fabr) being put into boiling water is scalded extremely to it, again the head of Cyrtotra chelus longimanus (Fabr), four limbs, wing and afterbody are removed, afterbody adopts bamboo let to stretch in Cyrtotra chelus longimanus (Fabr) body internal organ to draw from afterbody and remove after removing again, finally cleans carrying out first time Cyrtotra chelus longimanus (Fabr) with clear water.
In described Ultrasonic Cleaning step, the frequency of supersonic wave cleaning machine is 25 KHz ~ 40 KHzs, and the operating temperature of supersonic wave cleaning machine is 50 DEG C ~ 60 DEG C.Operating temperature is that in 50 DEG C ~ 60 DEG C supersonic wave cleaning machines, hyperacoustic cavitation effect is best, and now cleaning agent is also in optimal clean state, if temperature is too low or too high, all can affect hyperacoustic cavitation effect, and the effect of cleaning agent also can be affected.
In described sterilisation step, the addition of ginger is 0.1% ~ 0.5% of boiling water amount, and the addition of salt is 0.1% ~ 0.5% of boiling water amount, and the addition of garlic is 0.1% ~ 0.5% of boiling water amount, and verdant addition is 0.5% ~ 1% of boiling water amount.
In described cooling step, the addition of potassium sorbate is 0.1% ~ 0.5% of the cold water water yield; The addition of sweet mellow wine is 0.1% ~ 0.2% of the cold water water yield.
Compared with prior art, its advantage is in the present invention:
1, the advantage of method of the present invention:
Cyrtotra chelus longimanus (Fabr) can clean up by A, the present invention well, also has bactericidal action simultaneously, can kill the microorganism that its limbs contain; When not destroying the local flavor of original product, increase fresh to freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge; Greatly improve shelf life of products; The freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge produced is nutritious, and market value is high, is particularly suitable for the crowd suffering from rheumatism bi Zheng.
B, the present invention adopt pre-treatment step, first Cyrtotra chelus longimanus (Fabr) are put into boiling water and are scalded extremely to it, then the head of Cyrtotra chelus longimanus (Fabr), four limbs, wing, afterbody and internal organ are removed, and finally carry out first time cleaning with clear water to Cyrtotra chelus longimanus (Fabr); First scalded the integrality that extremely can keep Cyrtotra chelus longimanus (Fabr) well, again head, four limbs, wing, afterbody and internal organ are removed, effectively Cyrtotra chelus longimanus (Fabr) can be inconvenient to the position that eats remove and the discharge of impurity in body, obtain clean, free of contamination Cyrtotra chelus longimanus (Fabr).
C, the present invention adopt ginger, salt, garlic and verdantly carry out sterilization, all right seasoning simultaneously, the addition of ginger is 0.1% ~ 0.5% of boiling water amount, the addition of salt is 0.1% ~ 0.5% of boiling water amount, the addition of garlic is 0.1% ~ 0.5% of boiling water amount, and verdant addition is 0.5% ~ 1% of boiling water amount; Namely do not destroy the local flavor of original product, also promising Cyrtotra chelus longimanus (Fabr) increases fresh function simultaneously.
D, the present invention adopt potassium sorbate and sweet mellow wine to soak, and the addition of potassium sorbate is 0.1% ~ 0.5% of the cold water water yield, and the addition of sweet mellow wine is 0.1% ~ 0.2% of the cold water water yield; Potassium sorbate can mould fungus inhibition effectively, the activity of saccharomycete and aerobic bacteria, the harmful microbe Growth and reproductions such as clostridium botulinum, staphylococcus, salmonella can also be prevented, but it is nearly unavailable to beneficial microbes such as anaerobic Bacillus and lactobacillus acidophilus, it is stronger than bactericidal action that it restrains the effect of growing, thus reach the holding time effectively extending food, and keep the local flavor of original food; Sweet mellow wine also has the weak feature of hygroscopicity, thus reaches the moisture absorption moisture regain slowing down dry products, greatly improves shelf life of products.
E, the present invention adopt ultrasonic cleaning technology: the frequency of supersonic wave cleaning machine is 25 KHz ~ 40 KHzs, and the operating temperature of supersonic wave cleaning machine is 50 DEG C ~ 60 DEG C.Operating temperature is that in 50 DEG C ~ 60 DEG C supersonic wave cleaning machines, hyperacoustic cavitation effect is best, and now cleaning agent is also in optimal clean state, if temperature is too low or too high, all can affect hyperacoustic cavitation effect, and the effect of cleaning agent also can be affected.
F, the present invention adopt cryogenic vacuum Freeze Drying Technique, and low-temperature vacuum drying maintains the original perfume (or spice) of product and taste; Nutrition through the Cyrtotra chelus longimanus (Fabr) powder-product of freeze-drying is not damaged, and obtains and retains to greatest extent; Discharged the moisture of Cyrtotra chelus longimanus (Fabr) powder 95% ~ 99% through freeze drying, its moisture is very little, and product is convenient to long-term storage and transport.
2, the freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge of manufacture of the present invention has advantage: the Cyrtotra chelus longimanus (Fabr) lozenge of manufacture of the present invention adopts Vacuum Freezing & Drying Technology to carry out drying, owing to being that low-temperature vacuum drying maintains the original perfume (or spice) of freeze-drying Cyrtotra chelus longimanus (Fabr) and taste; Nutrition is not damaged, and obtains and retains to greatest extent; Freeze-drying Cyrtotra chelus longimanus (Fabr) powder has discharged the moisture of Cyrtotra chelus longimanus (Fabr) 95% ~ 99% through freeze drying, its moisture is very little, and freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge is convenient to long-term storage and transport; Freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge instant, namely direct-edible, nutritious, market value is high, is particularly suitable for the crowd suffering from rheumatism bi Zheng.
Accompanying drawing explanation
fig. 1 is present invention process flow chart.
Detailed description of the invention
Below by way of concrete example of implementing, technical scheme of the present invention is further described.
Embodiment 1:
A preparation method for freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge, is characterized in that comprising the following steps successively:
Pretreatment: first Cyrtotra chelus longimanus (Fabr) is put into boiling water and scalded extremely to it, then the head of Cyrtotra chelus longimanus (Fabr), four limbs, wing, afterbody and internal organ are removed, finally with clear water, first time cleaning is carried out to Cyrtotra chelus longimanus (Fabr);
Ultrasonic Cleaning: after adopting supersonic wave cleaning machine to clean Cyrtotra chelus longimanus (Fabr) after pretreatment, then with clear water, second time cleaning is carried out to Cyrtotra chelus longimanus (Fabr);
Sterilization: put into by the Cyrtotra chelus longimanus (Fabr) after Ultrasonic Cleaning and be added with ginger, salt, garlic and verdant boiling water blanching 5 minutes, the temperature of boiling water is 90 DEG C;
Pulverize: pulverizer will be adopted to carry out pulverizing by 80 orders through cooled Cyrtotra chelus longimanus (Fabr) and obtain Cyrtotra chelus longimanus (Fabr) powder;
Sheng dish: claim 3Kg Cyrtotra chelus longimanus (Fabr) powder after crushed, be laid in uniformly in charging tray;
Quick-frozen: sent in the quick freezing repository of subzero less than 35 DEG C by the charging tray that Cyrtotra chelus longimanus (Fabr) powder is housed, freeze-off time is 8 hours, until the central temperature of Cyrtotra chelus longimanus (Fabr) powder drops to less than-30 DEG C;
Vacuum freeze drying: the Cyrtotra chelus longimanus (Fabr) powder after quick-frozen is put into the vacuum freeze-drying storehouse of condenser temperature below-40 DEG C, deliver from godown carry out the drying of 15 hours under the vacuum condition of 40Pa after; The freeze-drying Cyrtotra chelus longimanus (Fabr) powder of moisture below 5% is obtained after delivering from godown;
Compressing tablet: adopt tablet press machine that freeze-drying Cyrtotra chelus longimanus (Fabr) powder is made the freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge that diameter is 6mm, thickness is 2mm; When pressure of inspiration(Pi) not detected in in air intake duct at tablet press machine of the detection probe of detector 8 seconds, the warning device of tablet press machine sends fault alarm prompting, automatically stops tablet press machine running with Time Controller.
In described pre-treatment step, first Cyrtotra chelus longimanus (Fabr) being put into boiling water is scalded extremely to it, again the head of Cyrtotra chelus longimanus (Fabr), four limbs, wing and afterbody are removed, afterbody adopts bamboo let to stretch in Cyrtotra chelus longimanus (Fabr) body internal organ to draw from afterbody and remove after removing again, finally cleans carrying out first time Cyrtotra chelus longimanus (Fabr) with clear water.
In described Ultrasonic Cleaning step, the frequency of supersonic wave cleaning machine is 25 KHzs, and the operating temperature of supersonic wave cleaning machine is 50 DEG C.Operating temperature is that in 50 DEG C ~ 60 DEG C supersonic wave cleaning machines, hyperacoustic cavitation effect is best, and now cleaning agent is also in optimal clean state, if temperature is too low or too high, all can affect hyperacoustic cavitation effect, and the effect of cleaning agent also can be affected.
In described sterilisation step, the addition of ginger is 0.1% of boiling water amount, and the addition of salt is 0.1% of boiling water amount, and the addition of garlic is 0.1% of boiling water amount, and verdant addition is 0.5% of boiling water amount.
In described cooling step, the addition of potassium sorbate is 0.1% of the cold water water yield; The addition of sweet mellow wine is 0.1% of the cold water water yield.
The power of the tablet press machine that the present invention uses in use is 600W, and the rotating speed of tablet press machine is 1200 revs/min, and the output of tablet press machine is 3000 slices/hour.
Adopt the freeze-drying Cyrtotra chelus longimanus (Fabr) that the present embodiment produces, moisture is below 5%.
Embodiment 2:
A preparation method for freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge, is characterized in that comprising the following steps successively:
Pretreatment: first Cyrtotra chelus longimanus (Fabr) is put into boiling water and scalded extremely to it, then the head of Cyrtotra chelus longimanus (Fabr), four limbs, wing, afterbody and internal organ are removed, finally with clear water, first time cleaning is carried out to Cyrtotra chelus longimanus (Fabr);
Ultrasonic Cleaning: after adopting supersonic wave cleaning machine to clean Cyrtotra chelus longimanus (Fabr) after pretreatment, then with clear water, second time cleaning is carried out to Cyrtotra chelus longimanus (Fabr);
Sterilization: put into by the Cyrtotra chelus longimanus (Fabr) after Ultrasonic Cleaning and be added with ginger, salt, garlic and verdant boiling water blanching 7 minutes, the temperature of boiling water is 95 DEG C;
Cooling: the Cyrtotra chelus longimanus (Fabr) after sterilization is being put into sterilized water cool to room temperature, is adding potassium sorbate and sweet mellow wine in cooling procedure, cool time is 75 minutes;
Pulverize: pulverizer will be adopted to carry out pulverizing by 100 orders through cooled Cyrtotra chelus longimanus (Fabr) and obtain Cyrtotra chelus longimanus (Fabr) powder;
Sheng dish: claim 4Kg Cyrtotra chelus longimanus (Fabr) powder after crushed, be laid in uniformly in charging tray;
Quick-frozen: sent in the quick freezing repository of subzero less than 35 DEG C by the charging tray that Cyrtotra chelus longimanus (Fabr) powder is housed, freeze-off time is 10 hours, until the central temperature of Cyrtotra chelus longimanus (Fabr) powder drops to less than-30 DEG C;
Vacuum freeze drying: the Cyrtotra chelus longimanus (Fabr) powder after quick-frozen is put into the vacuum freeze-drying storehouse of condenser temperature below-40 DEG C, deliver from godown carry out the drying of 18 hours under the vacuum condition of 50Pa after; The freeze-drying Cyrtotra chelus longimanus (Fabr) powder of moisture below 4% is obtained after delivering from godown;
Compressing tablet: adopt tablet press machine that freeze-drying Cyrtotra chelus longimanus (Fabr) powder is made the freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge that diameter is 7mm, thickness is 2mm; When pressure of inspiration(Pi) not detected in in air intake duct at tablet press machine of the detection probe of detector 9 seconds, the warning device of tablet press machine sends fault alarm prompting, automatically stops tablet press machine running with Time Controller.
In described pre-treatment step, first Cyrtotra chelus longimanus (Fabr) being put into boiling water is scalded extremely to it, again the head of Cyrtotra chelus longimanus (Fabr), four limbs, wing and afterbody are removed, afterbody adopts bamboo let to stretch in Cyrtotra chelus longimanus (Fabr) body internal organ to draw from afterbody and remove after removing again, finally cleans carrying out first time Cyrtotra chelus longimanus (Fabr) with clear water.
In described Ultrasonic Cleaning step, the frequency of supersonic wave cleaning machine is 30 KHzs, and the operating temperature of supersonic wave cleaning machine is 55 DEG C.Operating temperature is that in 50 DEG C ~ 60 DEG C supersonic wave cleaning machines, hyperacoustic cavitation effect is best, and now cleaning agent is also in optimal clean state, if temperature is too low or too high, all can affect hyperacoustic cavitation effect, and the effect of cleaning agent also can be affected.
In described sterilisation step, the addition of ginger is 0.3% of boiling water amount, and the addition of salt is 0.3% of boiling water amount, and the addition of garlic is 0.3% of boiling water amount, and verdant addition is 0.8% of boiling water amount.
In described cooling step, the addition of potassium sorbate is 0.3% of the cold water water yield; The addition of sweet mellow wine is 0.3% of the cold water water yield.
The power of the tablet press machine that the present invention uses in use is 700W, and the rotating speed of tablet press machine is 1400 revs/min, and the output of tablet press machine is 4000 slices/hour.
Adopt the freeze-drying Cyrtotra chelus longimanus (Fabr) that the present embodiment produces, moisture is below 4%.
Embodiment 3:
A preparation method for freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge, is characterized in that comprising the following steps successively:
Pretreatment: first Cyrtotra chelus longimanus (Fabr) is put into boiling water and scalded extremely to it, then the head of Cyrtotra chelus longimanus (Fabr), four limbs, wing, afterbody and internal organ are removed, finally with clear water, first time cleaning is carried out to Cyrtotra chelus longimanus (Fabr);
Ultrasonic Cleaning: after adopting supersonic wave cleaning machine to clean Cyrtotra chelus longimanus (Fabr) after pretreatment, then with clear water, second time cleaning is carried out to Cyrtotra chelus longimanus (Fabr);
Sterilization: put into by the Cyrtotra chelus longimanus (Fabr) after Ultrasonic Cleaning and be added with ginger, salt, garlic and verdant boiling water blanching 10 minutes, the temperature of boiling water is 100 DEG C;
Cooling: the Cyrtotra chelus longimanus (Fabr) after sterilization is being put into sterilized water cool to room temperature, is adding potassium sorbate and sweet mellow wine in cooling procedure, cool time is 90 minutes;
Pulverize: pulverizer will be adopted to carry out pulverizing by 120 orders through cooled Cyrtotra chelus longimanus (Fabr) and obtain Cyrtotra chelus longimanus (Fabr) powder;
Sheng dish: claim 6Kg Cyrtotra chelus longimanus (Fabr) powder after crushed, be laid in uniformly in charging tray;
Quick-frozen: sent in the quick freezing repository of subzero less than 35 DEG C by the charging tray that Cyrtotra chelus longimanus (Fabr) powder is housed, freeze-off time is 12 hours, until the central temperature of Cyrtotra chelus longimanus (Fabr) powder drops to less than-30 DEG C;
Vacuum freeze drying: the Cyrtotra chelus longimanus (Fabr) powder after quick-frozen is put into the vacuum freeze-drying storehouse of condenser temperature below-40 DEG C, deliver from godown carry out the drying of 20 hours under the vacuum condition of 60Pa after; The freeze-drying Cyrtotra chelus longimanus (Fabr) powder of moisture below 3% is obtained after delivering from godown;
Compressing tablet: adopt tablet press machine that freeze-drying Cyrtotra chelus longimanus (Fabr) powder is made the freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge that diameter is 8mm, thickness is 2mm; When pressure of inspiration(Pi) not detected in in air intake duct at tablet press machine of the detection probe of detector 10 seconds, the warning device of tablet press machine sends fault alarm prompting, automatically stops tablet press machine running with Time Controller.
In described pre-treatment step, first Cyrtotra chelus longimanus (Fabr) being put into boiling water is scalded extremely to it, again the head of Cyrtotra chelus longimanus (Fabr), four limbs, wing and afterbody are removed, afterbody adopts bamboo let to stretch in Cyrtotra chelus longimanus (Fabr) body internal organ to draw from afterbody and remove after removing again, finally cleans carrying out first time Cyrtotra chelus longimanus (Fabr) with clear water.
In described Ultrasonic Cleaning step, the frequency of supersonic wave cleaning machine is 40 KHzs, and the operating temperature of supersonic wave cleaning machine is 60 DEG C.Operating temperature is that in 50 DEG C ~ 60 DEG C supersonic wave cleaning machines, hyperacoustic cavitation effect is best, and now cleaning agent is also in optimal clean state, if temperature is too low or too high, all can affect hyperacoustic cavitation effect, and the effect of cleaning agent also can be affected.
In described sterilisation step, the addition of ginger is 0.5% of boiling water amount, and the addition of salt is 0.5% of boiling water amount, and the addition of garlic is 0.5% of boiling water amount, and verdant addition is 1% of boiling water amount.
In described cooling step, the addition of potassium sorbate is 0.5% of the cold water water yield; The addition of sweet mellow wine is 0.2% of the cold water water yield.
The power of the tablet press machine that the present invention uses in use is 700W, and the rotating speed of tablet press machine is 5000 revs/min, and the output of tablet press machine is 15000 slices/hour.
Adopt the freeze-drying Cyrtotra chelus longimanus (Fabr) that the present embodiment produces, moisture is below 3%.
Claims (5)
1. a preparation method for freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge, is characterized in that comprising the following steps successively:
Pretreatment: first Cyrtotra chelus longimanus (Fabr) is put into boiling water and scalded extremely to it, then the head of Cyrtotra chelus longimanus (Fabr), four limbs, wing, afterbody and internal organ are removed, finally with clear water, first time cleaning is carried out to Cyrtotra chelus longimanus (Fabr);
Ultrasonic Cleaning: after adopting supersonic wave cleaning machine to clean Cyrtotra chelus longimanus (Fabr) after pretreatment, then with clear water, second time cleaning is carried out to Cyrtotra chelus longimanus (Fabr);
Sterilization: the Cyrtotra chelus longimanus (Fabr) after Ultrasonic Cleaning is put into and is added with ginger, salt, garlic and verdant boiling water blanching 5-10 minute, the temperature of boiling water is 90 DEG C ~ 100 DEG C;
Cooling: the Cyrtotra chelus longimanus (Fabr) after sterilization is being put into sterilized water cool to room temperature, is adding potassium sorbate and sweet mellow wine in cooling procedure, cool time is 60-90 minute;
Pulverize: pulverizer will be adopted to carry out pulverizing by 80-120 order through cooled Cyrtotra chelus longimanus (Fabr) and obtain Cyrtotra chelus longimanus (Fabr) powder;
Sheng dish: claim 3Kg ~ 6Kg Cyrtotra chelus longimanus (Fabr) powder after crushed, be laid in uniformly in charging tray;
Quick-frozen: sent in the quick freezing repository of subzero less than 35 DEG C by the charging tray that Cyrtotra chelus longimanus (Fabr) powder is housed, freeze-off time is 8-12 hour, until the central temperature of Cyrtotra chelus longimanus (Fabr) powder drops to less than-30 DEG C;
Vacuum freeze drying: the Cyrtotra chelus longimanus (Fabr) powder after quick-frozen is put into the vacuum freeze-drying storehouse of condenser temperature below-40 DEG C, deliver from godown carry out the drying of 15 ~ 20 hours under the vacuum condition of 40Pa ~ 60Pa after; The freeze-drying Cyrtotra chelus longimanus (Fabr) powder of moisture below 5% is obtained after delivering from godown;
Compressing tablet: adopt tablet press machine that freeze-drying Cyrtotra chelus longimanus (Fabr) powder is made the freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge that diameter is 6mm-8mm, thickness is 2mm; When pressure of inspiration(Pi) not detected in in air intake duct at tablet press machine of the detection probe of detector 8 seconds, the warning device of tablet press machine sends fault alarm prompting, automatically stops tablet press machine running with Time Controller.
2. the preparation method of a kind of freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge according to claim 1, it is characterized in that: in described pre-treatment step, first Cyrtotra chelus longimanus (Fabr) being put into boiling water is scalded extremely to it, again the head of Cyrtotra chelus longimanus (Fabr), four limbs, wing and afterbody are removed, afterbody adopts bamboo let to stretch in Cyrtotra chelus longimanus (Fabr) body internal organ to draw from afterbody and remove after removing again, finally cleans carrying out first time Cyrtotra chelus longimanus (Fabr) with clear water.
3. the preparation method of a kind of freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge according to claim 1, it is characterized in that: in described Ultrasonic Cleaning step, the frequency of supersonic wave cleaning machine is 25 KHz ~ 40 KHzs, and the operating temperature of supersonic wave cleaning machine is 50 DEG C ~ 60 DEG C.
4. the preparation method of a kind of freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge according to claim 1, it is characterized in that: in described sterilisation step, the addition of ginger is 0.1% ~ 0.5% of boiling water amount, the addition of salt is 0.1% ~ 0.5% of boiling water amount, the addition of garlic is 0.1% ~ 0.5% of boiling water amount, and verdant addition is 0.5% ~ 1% of boiling water amount.
5. the preparation method of a kind of freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge according to claim 1, it is characterized in that: in described cooling step, the addition of potassium sorbate is 0.1% ~ 0.5% of the cold water water yield; The addition of sweet mellow wine is 0.1% ~ 0.2% of the cold water water yield.
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| JP2006149342A (en) * | 2004-11-25 | 2006-06-15 | Shuji Ito | Food and nutritive adjuvant comprising eel roe and sperm themselves or their extracts as main materials or auxiliary materials and method for producing the same |
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| CN102145020A (en) * | 2011-04-15 | 2011-08-10 | 常州市炉奇虫草行 | Chinese caterpillar fungus freeze-dried fresh-keeping processing technique |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006149342A (en) * | 2004-11-25 | 2006-06-15 | Shuji Ito | Food and nutritive adjuvant comprising eel roe and sperm themselves or their extracts as main materials or auxiliary materials and method for producing the same |
| CN101104005A (en) * | 2007-06-12 | 2008-01-16 | 王森 | Biological freeze drying method for Chinese caterpillar fungus |
| CN102145020A (en) * | 2011-04-15 | 2011-08-10 | 常州市炉奇虫草行 | Chinese caterpillar fungus freeze-dried fresh-keeping processing technique |
| CN102948698A (en) * | 2012-12-06 | 2013-03-06 | 四川锡成天然食品有限公司 | Production method for freeze-dried lemon sustained-release tablet |
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