CN104012993A - Preparation method for freeze-dried bamboo weevil buccal tablets - Google Patents
Preparation method for freeze-dried bamboo weevil buccal tablets Download PDFInfo
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- CN104012993A CN104012993A CN201410237748.3A CN201410237748A CN104012993A CN 104012993 A CN104012993 A CN 104012993A CN 201410237748 A CN201410237748 A CN 201410237748A CN 104012993 A CN104012993 A CN 104012993A
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- cyrtotra
- chelus
- longimanus
- fabr
- freeze
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- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 26
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 26
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 26
- 239000011425 bamboo Substances 0.000 title claims abstract description 26
- 238000002360 preparation method Methods 0.000 title claims abstract description 17
- 241001330002 Bambuseae Species 0.000 title abstract description 25
- 241000254171 Curculionidae Species 0.000 title abstract description 8
- 239000006189 buccal tablet Substances 0.000 title abstract 5
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 16
- 238000001816 cooling Methods 0.000 claims abstract description 14
- 230000001954 sterilising effect Effects 0.000 claims abstract description 12
- 238000009777 vacuum freeze-drying Methods 0.000 claims abstract description 12
- 238000007710 freezing Methods 0.000 claims abstract description 7
- 241000813110 Cyrtotrachelus Species 0.000 claims description 142
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 65
- 238000009835 boiling Methods 0.000 claims description 45
- 238000004108 freeze drying Methods 0.000 claims description 42
- 239000000843 powder Substances 0.000 claims description 37
- 239000003826 tablet Substances 0.000 claims description 34
- 238000004140 cleaning Methods 0.000 claims description 27
- 239000007937 lozenge Substances 0.000 claims description 25
- 238000004506 ultrasonic cleaning Methods 0.000 claims description 16
- CHHHXKFHOYLYRE-UHFFFAOYSA-M 2,4-Hexadienoic acid, potassium salt (1:1), (2E,4E)- Chemical compound [K+].CC=CC=CC([O-])=O CHHHXKFHOYLYRE-UHFFFAOYSA-M 0.000 claims description 12
- 240000002234 Allium sativum Species 0.000 claims description 12
- 235000006886 Zingiber officinale Nutrition 0.000 claims description 12
- 235000009508 confectionery Nutrition 0.000 claims description 12
- 235000004611 garlic Nutrition 0.000 claims description 12
- 235000008397 ginger Nutrition 0.000 claims description 12
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 claims description 12
- 229940069338 potassium sorbate Drugs 0.000 claims description 12
- 235000010241 potassium sorbate Nutrition 0.000 claims description 12
- 239000004302 potassium sorbate Substances 0.000 claims description 12
- 150000003839 salts Chemical class 0.000 claims description 12
- 210000001835 viscera Anatomy 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 9
- 230000008014 freezing Effects 0.000 claims description 6
- 238000002203 pretreatment Methods 0.000 claims description 6
- 235000002639 sodium chloride Nutrition 0.000 claims description 6
- 206010033546 Pallor Diseases 0.000 claims description 5
- 240000005373 Panax quinquefolius Species 0.000 claims description 5
- 235000003140 Panax quinquefolius Nutrition 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 5
- 239000000523 sample Substances 0.000 claims description 5
- 244000273928 Zingiber officinale Species 0.000 claims 2
- 244000082204 Phyllostachys viridis Species 0.000 claims 1
- 239000000796 flavoring agent Substances 0.000 abstract description 4
- 235000019634 flavors Nutrition 0.000 abstract description 4
- 235000016709 nutrition Nutrition 0.000 abstract description 4
- 230000035764 nutrition Effects 0.000 abstract description 3
- 208000006820 Arthralgia Diseases 0.000 abstract 1
- 208000025747 Rheumatic disease Diseases 0.000 abstract 1
- 244000005700 microbiome Species 0.000 abstract 1
- 238000007781 pre-processing Methods 0.000 abstract 1
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 230000000552 rheumatic effect Effects 0.000 abstract 1
- 238000005406 washing Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 17
- 241000234314 Zingiber Species 0.000 description 10
- 239000012459 cleaning agent Substances 0.000 description 10
- 235000008935 nutritious Nutrition 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 241000238631 Hexapoda Species 0.000 description 2
- 241000607479 Yersinia pestis Species 0.000 description 2
- 230000000844 anti-bacterial effect Effects 0.000 description 2
- 239000003814 drug Substances 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 239000002304 perfume Substances 0.000 description 2
- 235000013599 spices Nutrition 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000001291 vacuum drying Methods 0.000 description 2
- 241000193155 Clostridium botulinum Species 0.000 description 1
- 241000233866 Fungi Species 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 241000235342 Saccharomycetes Species 0.000 description 1
- 241000607142 Salmonella Species 0.000 description 1
- 241000191940 Staphylococcus Species 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 241001148470 aerobic bacillus Species 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
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- 239000000463 material Substances 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/30—Physical treatment, e.g. electrical or magnetic means, wave energy or irradiation
- A23L5/32—Physical treatment, e.g. electrical or magnetic means, wave energy or irradiation using phonon wave energy, e.g. sound or ultrasonic waves
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/57—Chemical peeling or cleaning of harvested fruits, vegetables or other foodstuffs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
- A23P10/20—Agglomerating; Granulating; Tabletting
- A23P10/25—Agglomeration or granulation by extrusion or by pressing, e.g. through small holes, through sieves or between surfaces
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Abstract
The invention relates to a preparation method for freeze-dried bamboo weevil buccal tablets. The preparation method is characterized by successively comprising the following steps of preprocessing, ultrasonic washing, sterilizing, cooling, traying, quick-freezing, vacuum freeze-drying and tabletting. Through the preparation method provided by the invention, bamboo weevils can be better washed, and at the same time, the preparation method also has a sterilization function; microorganisms contained on limbs of the bamboo weevils can be killed; under the condition that the special flavor of original products is not destroyed, the fresh degree of the freeze-dried bamboo weevil buccal tablets is increased; the quality guarantee period of products is greatly prolonged; the prepared freeze-dried bamboo weevil buccal tablets are rich in nutrition and high in market values, so that the freeze-dried bamboo weevil buccal tablets are especially suitable for people with rheumatic arthralgia.
Description
Technical field
The present invention relates to Cyrtotra chelus longimanus (Fabr) process field, particularly relate to a kind of preparation method of freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge.
Background technology
Cyrtotra chelus longimanus (Fabr) is named again bamboo shoot worm or bamboo shoots worm.
Cyrtotra chelus longimanus (Fabr) belongs to coleoptera Curculionidae, is distributed in the bamboo producing region on the ground such as Shaanxi, Zhejiang, Jiangxi, Fujian, Taiwan, Hunan, Guangdong, Guangxi, Sichuan, and be the primary pest of bamboo class.With larva moth food bamboo shoots, make bamboo shoot withered, also can eat into food high tender bamboo more than 1 meter, make its undergrowth, internode shortening, broken down in the middle, cause top sprig to grow thickly and the abnormal phenomenon such as tender bamboo lobe grooving, result makes tender bamboo corruption; Cause in season that China occurs at Cyrtotra chelus longimanus (Fabr) every year, a lot of local bamboo groves are damaged, and cause the production declining of bamboo, bamboo shoots; Most people all adopts the mode of being killed to prevent insect pest, and such mode deals with also inconvenient.
And Cyrtotra chelus longimanus (Fabr) is effectively Chinese medicine material, can be used for rheumatism bi Zheng, there is the effect of dispelling rheumatism, due to taking bamboo shoots as food, also nutritional labelings a large amount of bamboo shoots is absorbed, Cyrtotra chelus longimanus (Fabr) is nutritious, or high protein animal, and edible and medication is worth very high, therefore can be after insect be caught period, process processing, also there is no on the market product, market value is high.
Summary of the invention
The object of the invention is to overcome the problems referred to above that prior art exists, propose a kind of preparation method of freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge.The present invention can clean up Cyrtotra chelus longimanus (Fabr) well, also has bactericidal action simultaneously, in the case of not destroying the local flavor of original product, increases fresh to freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge; Greatly improve shelf life of products; The freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge producing is nutritious, and market value is high, is particularly suitable for suffering from the crowd of rheumatism bi Zheng.
The present invention realizes by the following technical solutions:
A preparation method for freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge, is characterized in that comprising the following steps successively:
Pretreatment: first Cyrtotra chelus longimanus (Fabr) is put into boiling water and scalded extremely to it, then the head of Cyrtotra chelus longimanus (Fabr), four limbs, wing, afterbody and internal organ are removed, finally with clear water, Cyrtotra chelus longimanus (Fabr) is cleaned for the first time;
Ultrasonic Cleaning: adopt after supersonic wave cleaning machine cleans Cyrtotra chelus longimanus (Fabr) after pretreatment, then Cyrtotra chelus longimanus (Fabr) is cleaned for the second time with clear water;
Sterilization: the Cyrtotra chelus longimanus (Fabr) after Ultrasonic Cleaning is put into and is added with ginger, salt, garlic and verdant boiling water blanching 5-10 minute, and the temperature of boiling water is 90 DEG C～100 DEG C;
Cooling: the Cyrtotra chelus longimanus (Fabr) after sterilization is being put into sterilized water cool to room temperature, adding potassium sorbate and sweet mellow wine in cooling procedure, be 60-90 minute cool time;
Pulverize: will adopt pulverizer to pulverize and obtain Cyrtotra chelus longimanus (Fabr) powder by 80-120 order through cooled Cyrtotra chelus longimanus (Fabr);
Sheng dish: claim 3Kg～6Kg Cyrtotra chelus longimanus (Fabr) powder after crushed, be laid in uniformly in charging tray;
Quick-frozen: the charging tray that Cyrtotra chelus longimanus (Fabr) powder is housed is sent in subzero 35 DEG C of following quick freezing repositories, and freeze-off time is 8-12 hour, until the central temperature of Cyrtotra chelus longimanus (Fabr) powder drops to below-30 DEG C;
Vacuum freeze drying: the Cyrtotra chelus longimanus (Fabr) powder after quick-frozen is put into the vacuum freeze-drying storehouse of cold well temperature below-40 DEG C, carry out delivering from godown after 15～20 hours dry under the vacuum condition of 40Pa～60Pa; After delivering from godown, obtain the freeze-drying Cyrtotra chelus longimanus (Fabr) powder of moisture below 5%;
Compressing tablet: adopting tablet press machine that freeze-drying Cyrtotra chelus longimanus (Fabr) powder is made to diameter is the freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge that 6mm-8mm, thickness are 2mm; While pressure of inspiration(Pi) not detected in in the detection probe of the detector air intake duct at tablet press machine 8 seconds, the warning device of tablet press machine sends fault alarm prompting, automatically stops tablet press machine operation with Time Controller.
In described pre-treatment step, first Cyrtotra chelus longimanus (Fabr) being put into boiling water is scalded extremely to it, again the head of Cyrtotra chelus longimanus (Fabr), four limbs, wing and afterbody are removed, afterbody remove after adopt again bamboo let to stretch in Cyrtotra chelus longimanus (Fabr) body internal organ are drawn and removed from afterbody, finally with clear water to Cyrtotra chelus longimanus (Fabr) to cleaning for the first time.
In described Ultrasonic Cleaning step, the frequency of supersonic wave cleaning machine is 25 KHz～40 KHzs, and the operating temperature of supersonic wave cleaning machine is 50 DEG C～60 DEG C.Operating temperature is that in 50 DEG C～60 DEG C supersonic wave cleaning machines, hyperacoustic cavitation effect is best, and now cleaning agent, also in optimal clean state, if temperature is too low or too high, all can affect hyperacoustic cavitation effect, and the effect of cleaning agent also can be affected.
In described sterilisation step, the addition of ginger is 0.1%～0.5% of boiling water amount, and the addition of salt is 0.1%～0.5% of boiling water amount, and the addition of garlic is 0.1%～0.5% of boiling water amount, and verdant addition is 0.5%～1% of boiling water amount.
In described cooling step, the addition of potassium sorbate is 0.1%～0.5% of the cold water water yield; The addition of sweet mellow wine is 0.1%～0.2% of the cold water water yield.
Compared with prior art, its advantage is in the present invention:
1, the present invention can clean up Cyrtotra chelus longimanus (Fabr) well, also has bactericidal action simultaneously, in the case of not destroying the local flavor of original product, increases fresh to freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge; Greatly improve shelf life of products; The freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge producing is nutritious, and market value is high, is particularly suitable for suffering from the crowd of rheumatism bi Zheng.
2, the present invention adopts pre-treatment step, first Cyrtotra chelus longimanus (Fabr) is put into boiling water and is scalded extremely to it, then the head of Cyrtotra chelus longimanus (Fabr), four limbs, wing, afterbody and internal organ are removed, and finally with clear water, Cyrtotra chelus longimanus (Fabr) is cleaned for the first time; First scalded the integrality that extremely can keep well Cyrtotra chelus longimanus (Fabr), again head, four limbs, wing, afterbody and internal organ are removed, can, effectively by the discharge of the impurity in the removal of inconvenient Cyrtotra chelus longimanus (Fabr) edible position and body, obtain clean, free of contamination Cyrtotra chelus longimanus (Fabr).
3, the present invention adopts ginger, salt, garlic and verdantly carries out sterilization, simultaneously all right seasoning, the addition of ginger is 0.1%～0.5% of boiling water amount, the addition of salt is 0.1%～0.5% of boiling water amount, the addition of garlic is 0.1%～0.5% of boiling water amount, and verdant addition is 0.5%～1% of boiling water amount; The local flavor that does not destroy original product, also promising Cyrtotra chelus longimanus (Fabr) increases fresh function simultaneously.
4, the present invention adopts potassium sorbate and sweet mellow wine to soak, and the addition of potassium sorbate is 0.1%～0.5% of the cold water water yield, and the addition of sweet mellow wine is 0.1%～0.2% of the cold water water yield; Potassium sorbate is mould fungus inhibition effectively, and the activity of saccharomycete and aerobic bacteria can also prevent the harmful microbe Growth and reproductions such as clostridium botulinum, staphylococcus, salmonella; Sweet mellow wine also has the weak feature of hygroscopicity, thereby reaches the moisture absorption moisture regain that slows down dry products, greatly improves shelf life of products.
5, the present invention adopts ultrasonic cleaning technology: the frequency of supersonic wave cleaning machine is 25 KHz～40 KHzs, and the operating temperature of supersonic wave cleaning machine is 50 DEG C～60 DEG C.Operating temperature is that in 50 DEG C～60 DEG C supersonic wave cleaning machines, hyperacoustic cavitation effect is best, and now cleaning agent, also in optimal clean state, if temperature is too low or too high, all can affect hyperacoustic cavitation effect, and the effect of cleaning agent also can be affected.
6, the present invention adopts cryogenic vacuum Freeze Drying Technique, and low-temperature vacuum drying has kept the original perfume (or spice) of product and taste; The nutrition of the Cyrtotra chelus longimanus (Fabr) powder-product of process freeze-drying is not damaged, and has obtained retaining to greatest extent; The moisture of having discharged Cyrtotra chelus longimanus (Fabr) powder 95%～99% through freeze drying, its moisture is very little, and product is convenient to long-term storage and transport.
7, the freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge of manufacture of the present invention has advantage: the Cyrtotra chelus longimanus (Fabr) lozenge of manufacture of the present invention is to adopt Vacuum Freezing & Drying Technology to be dried, owing to being that low-temperature vacuum drying has kept the original perfume (or spice) of freeze-drying Cyrtotra chelus longimanus (Fabr) and taste; Nutrition is not damaged, and has obtained retaining to greatest extent; Freeze-drying Cyrtotra chelus longimanus (Fabr) powder has been discharged the moisture of Cyrtotra chelus longimanus (Fabr) 95%～99% through freeze drying, its moisture is very little, and freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge is convenient to long-term storage and transport; Freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge instant, direct-edible, nutritious, market value is high, is particularly suitable for suffering from the crowd of rheumatism bi Zheng.
Brief description of the drawings
fig. 1 is process chart of the present invention.
Detailed description of the invention
By concrete enforcement example, technical scheme of the present invention is further described below.
Embodiment 1:
A preparation method for freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge, is characterized in that comprising the following steps successively:
Pretreatment: first Cyrtotra chelus longimanus (Fabr) is put into boiling water and scalded extremely to it, then the head of Cyrtotra chelus longimanus (Fabr), four limbs, wing, afterbody and internal organ are removed, finally with clear water, Cyrtotra chelus longimanus (Fabr) is cleaned for the first time;
Ultrasonic Cleaning: adopt after supersonic wave cleaning machine cleans Cyrtotra chelus longimanus (Fabr) after pretreatment, then Cyrtotra chelus longimanus (Fabr) is cleaned for the second time with clear water;
Sterilization: the Cyrtotra chelus longimanus (Fabr) after Ultrasonic Cleaning is put into and is added with ginger, salt, garlic and verdant boiling water blanching 5 minutes, and the temperature of boiling water is 90 DEG C;
Pulverize: will adopt pulverizer to pulverize and obtain Cyrtotra chelus longimanus (Fabr) powder by 80 orders through cooled Cyrtotra chelus longimanus (Fabr);
Sheng dish: claim 3Kg Cyrtotra chelus longimanus (Fabr) powder after crushed, be laid in uniformly in charging tray;
Quick-frozen: the charging tray that Cyrtotra chelus longimanus (Fabr) powder is housed is sent in subzero 35 DEG C of following quick freezing repositories, and freeze-off time is 8 hours, until the central temperature of Cyrtotra chelus longimanus (Fabr) powder drops to below-30 DEG C;
Vacuum freeze drying: the Cyrtotra chelus longimanus (Fabr) powder after quick-frozen is put into the vacuum freeze-drying storehouse of cold well temperature below-40 DEG C, carry out delivering from godown after 15 hours dry under the vacuum condition of 40Pa; After delivering from godown, obtain the freeze-drying Cyrtotra chelus longimanus (Fabr) powder of moisture below 5%;
Compressing tablet: adopting tablet press machine that freeze-drying Cyrtotra chelus longimanus (Fabr) powder is made to diameter is the freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge that 6mm, thickness are 2mm; While pressure of inspiration(Pi) not detected in in the detection probe of the detector air intake duct at tablet press machine 8 seconds, the warning device of tablet press machine sends fault alarm prompting, automatically stops tablet press machine operation with Time Controller.
In described pre-treatment step, first Cyrtotra chelus longimanus (Fabr) being put into boiling water is scalded extremely to it, again the head of Cyrtotra chelus longimanus (Fabr), four limbs, wing and afterbody are removed, afterbody remove after adopt again bamboo let to stretch in Cyrtotra chelus longimanus (Fabr) body internal organ are drawn and removed from afterbody, finally with clear water to Cyrtotra chelus longimanus (Fabr) to cleaning for the first time.
In described Ultrasonic Cleaning step, the frequency of supersonic wave cleaning machine is 25 KHzs, and the operating temperature of supersonic wave cleaning machine is 50 DEG C.Operating temperature is that in 50 DEG C～60 DEG C supersonic wave cleaning machines, hyperacoustic cavitation effect is best, and now cleaning agent, also in optimal clean state, if temperature is too low or too high, all can affect hyperacoustic cavitation effect, and the effect of cleaning agent also can be affected.
In described sterilisation step, the addition of ginger is 0.1% of boiling water amount, and the addition of salt is 0.1% of boiling water amount, and the addition of garlic is 0.1% of boiling water amount, and verdant addition is 0.5% of boiling water amount.
In described cooling step, the addition of potassium sorbate is 0.1% of the cold water water yield; The addition of sweet mellow wine is 0.1% of the cold water water yield.
The power of the tablet press machine that the present invention uses is in use 600W, and the rotating speed of tablet press machine is 1200 revs/min, and the output of tablet press machine is 3000 slices/hour.
The freeze-drying Cyrtotra chelus longimanus (Fabr) that adopts the present embodiment to produce, moisture is below 5%.
Embodiment 2:
A preparation method for freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge, is characterized in that comprising the following steps successively:
Pretreatment: first Cyrtotra chelus longimanus (Fabr) is put into boiling water and scalded extremely to it, then the head of Cyrtotra chelus longimanus (Fabr), four limbs, wing, afterbody and internal organ are removed, finally with clear water, Cyrtotra chelus longimanus (Fabr) is cleaned for the first time;
Ultrasonic Cleaning: adopt after supersonic wave cleaning machine cleans Cyrtotra chelus longimanus (Fabr) after pretreatment, then Cyrtotra chelus longimanus (Fabr) is cleaned for the second time with clear water;
Sterilization: the Cyrtotra chelus longimanus (Fabr) after Ultrasonic Cleaning is put into and is added with ginger, salt, garlic and verdant boiling water blanching 7 minutes, and the temperature of boiling water is 95 DEG C;
Cooling: the Cyrtotra chelus longimanus (Fabr) after sterilization is being put into sterilized water cool to room temperature, adding potassium sorbate and sweet mellow wine in cooling procedure, be 75 minutes cool time;
Pulverize: will adopt pulverizer to pulverize and obtain Cyrtotra chelus longimanus (Fabr) powder by 100 orders through cooled Cyrtotra chelus longimanus (Fabr);
Sheng dish: claim 4Kg Cyrtotra chelus longimanus (Fabr) powder after crushed, be laid in uniformly in charging tray;
Quick-frozen: the charging tray that Cyrtotra chelus longimanus (Fabr) powder is housed is sent in subzero 35 DEG C of following quick freezing repositories, and freeze-off time is 10 hours, until the central temperature of Cyrtotra chelus longimanus (Fabr) powder drops to below-30 DEG C;
Vacuum freeze drying: the Cyrtotra chelus longimanus (Fabr) powder after quick-frozen is put into the vacuum freeze-drying storehouse of cold well temperature below-40 DEG C, carry out delivering from godown after 18 hours dry under the vacuum condition of 50Pa; After delivering from godown, obtain the freeze-drying Cyrtotra chelus longimanus (Fabr) powder of moisture below 4%;
Compressing tablet: adopting tablet press machine that freeze-drying Cyrtotra chelus longimanus (Fabr) powder is made to diameter is the freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge that 7mm, thickness are 2mm; While pressure of inspiration(Pi) not detected in in the detection probe of the detector air intake duct at tablet press machine 9 seconds, the warning device of tablet press machine sends fault alarm prompting, automatically stops tablet press machine operation with Time Controller.
In described pre-treatment step, first Cyrtotra chelus longimanus (Fabr) being put into boiling water is scalded extremely to it, again the head of Cyrtotra chelus longimanus (Fabr), four limbs, wing and afterbody are removed, afterbody remove after adopt again bamboo let to stretch in Cyrtotra chelus longimanus (Fabr) body internal organ are drawn and removed from afterbody, finally with clear water to Cyrtotra chelus longimanus (Fabr) to cleaning for the first time.
In described Ultrasonic Cleaning step, the frequency of supersonic wave cleaning machine is 30 KHzs, and the operating temperature of supersonic wave cleaning machine is 55 DEG C.Operating temperature is that in 50 DEG C～60 DEG C supersonic wave cleaning machines, hyperacoustic cavitation effect is best, and now cleaning agent, also in optimal clean state, if temperature is too low or too high, all can affect hyperacoustic cavitation effect, and the effect of cleaning agent also can be affected.
In described sterilisation step, the addition of ginger is 0.3% of boiling water amount, and the addition of salt is 0.3% of boiling water amount, and the addition of garlic is 0.3% of boiling water amount, and verdant addition is 0.8% of boiling water amount.
In described cooling step, the addition of potassium sorbate is 0.3% of the cold water water yield; The addition of sweet mellow wine is 0.3% of the cold water water yield.
The power of the tablet press machine that the present invention uses is in use 700W, and the rotating speed of tablet press machine is 1400 revs/min, and the output of tablet press machine is 4000 slices/hour.
The freeze-drying Cyrtotra chelus longimanus (Fabr) that adopts the present embodiment to produce, moisture is below 4%.
Embodiment 3:
A preparation method for freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge, is characterized in that comprising the following steps successively:
Pretreatment: first Cyrtotra chelus longimanus (Fabr) is put into boiling water and scalded extremely to it, then the head of Cyrtotra chelus longimanus (Fabr), four limbs, wing, afterbody and internal organ are removed, finally with clear water, Cyrtotra chelus longimanus (Fabr) is cleaned for the first time;
Ultrasonic Cleaning: adopt after supersonic wave cleaning machine cleans Cyrtotra chelus longimanus (Fabr) after pretreatment, then Cyrtotra chelus longimanus (Fabr) is cleaned for the second time with clear water;
Sterilization: the Cyrtotra chelus longimanus (Fabr) after Ultrasonic Cleaning is put into and is added with ginger, salt, garlic and verdant boiling water blanching 10 minutes, and the temperature of boiling water is 100 DEG C;
Cooling: the Cyrtotra chelus longimanus (Fabr) after sterilization is being put into sterilized water cool to room temperature, adding potassium sorbate and sweet mellow wine in cooling procedure, be 90 minutes cool time;
Pulverize: will adopt pulverizer to pulverize and obtain Cyrtotra chelus longimanus (Fabr) powder by 120 orders through cooled Cyrtotra chelus longimanus (Fabr);
Sheng dish: claim 6Kg Cyrtotra chelus longimanus (Fabr) powder after crushed, be laid in uniformly in charging tray;
Quick-frozen: the charging tray that Cyrtotra chelus longimanus (Fabr) powder is housed is sent in subzero 35 DEG C of following quick freezing repositories, and freeze-off time is 12 hours, until the central temperature of Cyrtotra chelus longimanus (Fabr) powder drops to below-30 DEG C;
Vacuum freeze drying: the Cyrtotra chelus longimanus (Fabr) powder after quick-frozen is put into the vacuum freeze-drying storehouse of cold well temperature below-40 DEG C, carry out delivering from godown after 20 hours dry under the vacuum condition of 60Pa; After delivering from godown, obtain the freeze-drying Cyrtotra chelus longimanus (Fabr) powder of moisture below 3%;
Compressing tablet: adopting tablet press machine that freeze-drying Cyrtotra chelus longimanus (Fabr) powder is made to diameter is the freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge that 8mm, thickness are 2mm; While pressure of inspiration(Pi) not detected in in the detection probe of the detector air intake duct at tablet press machine 10 seconds, the warning device of tablet press machine sends fault alarm prompting, automatically stops tablet press machine operation with Time Controller.
In described pre-treatment step, first Cyrtotra chelus longimanus (Fabr) being put into boiling water is scalded extremely to it, again the head of Cyrtotra chelus longimanus (Fabr), four limbs, wing and afterbody are removed, afterbody remove after adopt again bamboo let to stretch in Cyrtotra chelus longimanus (Fabr) body internal organ are drawn and removed from afterbody, finally with clear water to Cyrtotra chelus longimanus (Fabr) to cleaning for the first time.
In described Ultrasonic Cleaning step, the frequency of supersonic wave cleaning machine is 40 KHzs, and the operating temperature of supersonic wave cleaning machine is 60 DEG C.Operating temperature is that in 50 DEG C～60 DEG C supersonic wave cleaning machines, hyperacoustic cavitation effect is best, and now cleaning agent, also in optimal clean state, if temperature is too low or too high, all can affect hyperacoustic cavitation effect, and the effect of cleaning agent also can be affected.
In described sterilisation step, the addition of ginger is 0.5% of boiling water amount, and the addition of salt is 0.5% of boiling water amount, and the addition of garlic is 0.5% of boiling water amount, and verdant addition is 1% of boiling water amount.
In described cooling step, the addition of potassium sorbate is 0.5% of the cold water water yield; The addition of sweet mellow wine is 0.2% of the cold water water yield.
The power of the tablet press machine that the present invention uses is in use 700W, and the rotating speed of tablet press machine is 5000 revs/min, and the output of tablet press machine is 15000 slices/hour.
The freeze-drying Cyrtotra chelus longimanus (Fabr) that adopts the present embodiment to produce, moisture is below 3%.
Claims (5)
1. a preparation method for freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge, is characterized in that comprising the following steps successively:
Pretreatment: first Cyrtotra chelus longimanus (Fabr) is put into boiling water and scalded extremely to it, then the head of Cyrtotra chelus longimanus (Fabr), four limbs, wing, afterbody and internal organ are removed, finally with clear water, Cyrtotra chelus longimanus (Fabr) is cleaned for the first time;
Ultrasonic Cleaning: adopt after supersonic wave cleaning machine cleans Cyrtotra chelus longimanus (Fabr) after pretreatment, then Cyrtotra chelus longimanus (Fabr) is cleaned for the second time with clear water;
Sterilization: the Cyrtotra chelus longimanus (Fabr) after Ultrasonic Cleaning is put into and is added with ginger, salt, garlic and verdant boiling water blanching 5-10 minute, and the temperature of boiling water is 90 DEG C～100 DEG C;
Cooling: the Cyrtotra chelus longimanus (Fabr) after sterilization is being put into sterilized water cool to room temperature, adding potassium sorbate and sweet mellow wine in cooling procedure, be 60-90 minute cool time;
Pulverize: will adopt pulverizer to pulverize and obtain Cyrtotra chelus longimanus (Fabr) powder by 80-120 order through cooled Cyrtotra chelus longimanus (Fabr);
Sheng dish: claim 3Kg～6Kg Cyrtotra chelus longimanus (Fabr) powder after crushed, be laid in uniformly in charging tray;
Quick-frozen: the charging tray that Cyrtotra chelus longimanus (Fabr) powder is housed is sent in subzero 35 DEG C of following quick freezing repositories, and freeze-off time is 8-12 hour, until the central temperature of Cyrtotra chelus longimanus (Fabr) powder drops to below-30 DEG C;
Vacuum freeze drying: the Cyrtotra chelus longimanus (Fabr) powder after quick-frozen is put into the vacuum freeze-drying storehouse of cold well temperature below-40 DEG C, carry out delivering from godown after 15～20 hours dry under the vacuum condition of 40Pa～60Pa; After delivering from godown, obtain the freeze-drying Cyrtotra chelus longimanus (Fabr) powder of moisture below 5%;
Compressing tablet: adopting tablet press machine that freeze-drying Cyrtotra chelus longimanus (Fabr) powder is made to diameter is the freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge that 6mm-8mm, thickness are 2mm; While pressure of inspiration(Pi) not detected in in the detection probe of the detector air intake duct at tablet press machine 8 seconds, the warning device of tablet press machine sends fault alarm prompting, automatically stops tablet press machine operation with Time Controller.
2. the preparation method of a kind of freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge according to claim 1, it is characterized in that: in described pre-treatment step, first Cyrtotra chelus longimanus (Fabr) being put into boiling water is scalded extremely to it, again the head of Cyrtotra chelus longimanus (Fabr), four limbs, wing and afterbody are removed, afterbody remove after adopt again bamboo let to stretch in Cyrtotra chelus longimanus (Fabr) body internal organ are drawn and removed from afterbody, finally with clear water to Cyrtotra chelus longimanus (Fabr) to cleaning for the first time.
3. the preparation method of a kind of freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge according to claim 1, it is characterized in that: in described Ultrasonic Cleaning step, the frequency of supersonic wave cleaning machine is 25 KHz～40 KHzs, and the operating temperature of supersonic wave cleaning machine is 50 DEG C～60 DEG C.
4. the preparation method of a kind of freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge according to claim 1, it is characterized in that: in described sterilisation step, the addition of ginger is 0.1%～0.5% of boiling water amount, the addition of salt is 0.1%～0.5% of boiling water amount, the addition of garlic is 0.1%～0.5% of boiling water amount, and verdant addition is 0.5%～1% of boiling water amount.
5. the preparation method of a kind of freeze-drying Cyrtotra chelus longimanus (Fabr) lozenge according to claim 1, is characterized in that: in described cooling step, the addition of potassium sorbate is 0.1%～0.5% of the cold water water yield; The addition of sweet mellow wine is 0.1%～0.2% of the cold water water yield.
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| CN108889765A (en) * | 2018-07-06 | 2018-11-27 | 浙江百思达科技有限公司 | Kitchen garbage after-treatment system and method |
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| CN101104005B (en) * | 2007-06-12 | 2011-06-22 | 王森 | Biological freeze drying method for Chinese caterpillar fungus |
| CN102145020B (en) * | 2011-04-15 | 2012-12-12 | 常州市炉奇虫草行 | Chinese caterpillar fungus freeze-dried fresh-keeping processing technique |
| CN102948698B (en) * | 2012-12-06 | 2014-05-28 | 四川锡成天然食品有限公司 | Production method for freeze-dried lemon sustained-release tablet |
| CN103005434A (en) * | 2012-12-06 | 2013-04-03 | 四川锡成天然食品有限公司 | Freeze-dried gastrodia elata chewable tablet manufacturing method |
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