Shock-resistant, high tenacity, the agent of fire resistant epoxy gluing and manufacture craft thereof
Technical field
The present invention relates to adhesive, especially relate to the high temperature resistant and toughness reinforcing application study of epoxy resin, for impactProperty and toughness has requirement and the epoxy adhesive that uses under 120 DEG C of left and right and above environment and make work of being heated for a long timeThe research of skill.
Background technology
The good toughness of the resistant to elevated temperatures general shortage of existing adhesive, is absorbed in the toughness reinforcing high temperature tolerance that often do not have,In the present invention, select fire resistant resin and bisphenol a resin mix to improve temperature tolerance and improve manufacturability; Select a kind of surperficial esterThe high nucleocapsid structure particle good with epoxy compatibility of base content prepared flexibilizer and coordinated ATBN(amino terminated butadiene acrylonitrile rubber) commonModified and impact preventing and toughness; Core-Shell Polymer Particles toughening modifying method controllability is stronger, by controlling core-shell particlesSize, can reduce EP modified system internal stress, improve adhesive strength and shock resistance, toughening modifying effect highly significant.Select the inner rubber for butadiene type of nucleocapsid structure, outside is the MMA that ester group content is high, under impact stress effect, and rubberThe effect of ion generation cavitation, this cavitation effect will significantly improve impact strength, and this nucleocapsid structure is veryIn large interpolation degree, can not reduce temperature tolerance, and ATBN can not affect temperature tolerance (addition mistake within the scope of certain interpolation yetConference impact), so ratio how to control both retains high heatproof when can making toughness and impact resistance improveProperty, how to use the mixing of reactive polyamide resin and high temperature resistant curing agent to ensure that toughness and resistant to elevated temperatures bilayer will simultaneouslyThe content that Seeking Truth this patent is discussed.
Summary of the invention
The object of the invention is to propose one for a long time serviceability temperature 120 DEG C of left and right or more than, simultaneously to bonding strongDegree, toughness and impact resistance have again the epoxy adhesive of very high requirement.
In order to realize object of the present invention, following technical scheme is proposed:
A kind of shock-resistant, high tenacity, resistant to elevated temperatures epoxy adhesive, be made up of following A component and B component, wherein,
A component comprises:
Matrix, described matrix is that weight ratio is bisphenol-A and 4,4-MDA, the four glycidyl amine trees of 70:30Fat;
Flexibilizer;
Coupling agent KH560;
Alumina packing;
B component comprises:
Reactive polyamide resin, synthetic by dimer (fatty acid) yl and polyamines; ,
The high temperature resistant fatty amine hardener of modification;
ATBN;
Coupling agent KH550;
Alumina packing.
Further, in described A component:
40 parts of bisphenol-As;
20 parts of 4,4-MDA, four epihydric alcohol amine resins;
20 parts of flexibilizer;
Coupling agent KH5603 part;
22 parts of alumina packings;
In described B component:
30 parts of reactive polyamide resins;
30 parts of the high temperature resistant fatty amine hardeners of modification;
ATBN15 part;
Coupling agent KH5504 part;
21 parts of alumina packings.
The present invention also proposes the manufacture craft of epoxy adhesive:
A component manufacture craft: by 40 parts of bisphenol A epoxide resins and 4,4-MDA, four epihydric alcohol amine resins15 parts, 20 parts of the flexibilizer configuring, coupling agent KH560 is 3 parts, in reactor, opens dispersion impeller and planet, planetary rotating speed25Hz, disperses rotating speed to control to 20Hz, and vacuum degree control is at-0.08--0.1Mpa. Stirring clear still after 20 minutes once, will stirThe material that do not stir evenly of mixing on still or still wall is cleared up in still, then adds 22 parts of resistant to elevated temperatures alumina packings;
Equally in reactor, open dispersion impeller and planet afterwards, planetary rotating speed 25Hz, disperses rotating speed to control to 20Hz, trueReciprocal of duty cycle is controlled at-0.08--0.1Mpa. Stir after 15 minutes clear still once, then vacuumize with this understanding and stir 10min, afterClose dispersion, only open planetary rotating speed and be controlled at 10Hz, vacuum is still controlled at-0.08--0.1Mpa and carries out deaeration, approximately de-After bubble 10min, go out still;
The manufacture craft of B component: 30 parts of the reactive polyamides that dimer (fatty acid) yl and polyamines are synthetic and the resistance to height of modification30 parts of fatty amine curing agents of temperature and add ATBN15 part and coupling agent KH5504 part in reactor, open dispersion impeller and planet,Planetary rotating speed 25Hz, disperses rotating speed to control to 20Hz, and vacuum degree control is at-0.08--0.1Mpa. Stir clear still after 15 minutesOnce, the material that do not stir evenly on stirred tank or still wall is cleared up in still, then added 22 parts of resistant to elevated temperatures alumina packings;
Equally in reactor, open dispersion impeller and planet afterwards, planetary rotating speed 25Hz, disperses rotating speed to control to 20Hz, trueReciprocal of duty cycle is controlled at-0.08--0.1Mpa. Stir after 15 minutes clear still once, then vacuumize with this understanding and stir after 10minClose dispersion, only open planetary rotating speed and be controlled at 10Hz, vacuum is still controlled at-0.08--0.1Mpa and carries out deaeration, approximately de-After bubble 10min, go out still.
The manufacture craft of described flexibilizer: 75 parts of bisphenol F epoxy resins, taking core as butadiene type rubber, shell is methyl-prop25 parts of the nucleocapsid structure anti-impact modifiers of olefin(e) acid methyl esters are positioned in sealable reactor, are filled with nitrogen protection or take out trueUnder empty condition, heat and then open and disperse 30Hz to 80 DEG C with oil bath or water-bath, planet 30Hz, vacuum degree control-0.08--0.1Mpa stirs, and stir about, after 1 hour, is driven still and carried out still clearly, will on stirring or wall, not have dissolved part again to clear up into stillIn, then continue to vacuumize in the above conditions stir about 2 hours, until Powdered nucleocapsid structure flexibilizer is all dissolved into breastWhite is flexibilizer uniformly, for subsequent use, if the uniformity increases mixing time not.
Epoxy adhesive of the present invention, ensureing, at high Tg temperature, farthest to increase toughness, improves to shear and peels offIntensity and impact strength; Have and have higher glass transition temperature and impact strength. With high-temperature Resistance Adhesives phase in the pastThan having good toughness and impact resistance, compared with most of toughness reinforcing epoxy adhesives, elevated temperature strength is significantly improved. 120DEG C intensity still can reach 15 ~ 20Mpa.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearer, below in conjunction with specific embodiment, to thisBright further description.
The present invention is mixed into master by a certain percentage with bisphenol a resin and 4,4-MDA, four glycidyl aminesBody resin, toughness reinforcing aspect is with nucleocapsid structure flexibilizer and the dual toughness reinforcing and raising impact resistance of ATBN of preparation, with oneReactive polyamide resin coordinates modified, high temperature resistant fatty amine curing agent and the one that forms is shock-resistant, high tenacity, resistant to elevated temperaturesEpoxy adhesive, still has 15~20MPa 120 DEG C of down cut intensity, and ambient temperature curable manufacturability is convenient
First 1 be the preparation of preparing nucleocapsid structure flexibilizer: adopt the good bisphenol F epoxy resin of the lower compatibility of viscosity75g, nucleocapsid structure anti-impact modifier (core is butadiene type rubber, and shell is methyl methacrylate) 25g in nitrogen protection orUnder the condition that person vacuumizes, in 80 DEG C of strong stirrings until Powdered nucleocapsid structure flexibilizer to be all dissolved into milky uniformFlexibilizer, for subsequent use, if the uniformity increases mixing time not.
2:AB two component epoxy glueds joint to get off the test that needs are prepared:
40 parts of the main bisphenol A epoxide resins of A component matrix and 4,4-MDA, four epihydric alcohol amine resins 15Part mixes, 20 parts of the flexibilizer that interpolation configures simultaneously, and add coupling agent KH560(3 part) and resistant to elevated temperatures oxidation22 parts of Al fillers
B component is solid by the high temperature resistant fatty amine of dimer (fatty acid) yl and synthetic 30 parts of the reactive polyamides of polyamines and modification30 parts of agents are also added ATBN15 part and coupling agent KH550(4 part) and 21 parts of compositions of resistant to elevated temperatures alumina packing.
3 design experiments are as follows: (and test data)
Adhesive shearing impact Strength Testing Methods (with reference to GB/T6328-1999)
Shear strength test method (with reference to GB/T7124-2008)
Peeling strength test method (with reference to GB/T2791-1995)
The impact of flexibilizer umber proportionings different from ATBN umber on Tg and intensity and shock resistance, wherein,
|
A component |
|
B component |
A1 |
Do not add nucleocapsid flexibilizer |
B1 |
Do not add ATBN |
A2 |
Add 10 parts of nucleocapsid flexibilizer |
B2 |
Add 10 parts of ATBN |
A3 |
Add 15 parts of nucleocapsid flexibilizer |
B3 |
Add 15 parts of ATBN |
A4 |
Add 20 parts of nucleocapsid flexibilizer |
B4 |
Add 20 parts of ATBN |
A5 |
Add 30 parts of nucleocapsid flexibilizer |
B5 |
Add 30 parts of ATBN |
Under following proportioning, after solidifying respectively, (23 ± 2 DEG C solidify the 100 DEG C of 2h that heat after a day) test is correlated withPerformance
Through 25 mutual experiments, result is:
A1B1:Tg be up to 113 DEG C of its residual strengths be minimum, shear 22MPa, peel off 2.2N/mm, impact: 20KJ/M2
90 DEG C of peel strengths of A5B5:Tg lowest order are up to 6.6N/mm and shear 28MPa, impact: 27KJ/M2
A4B3: be that wherein combination property is best, Tg108 DEG C, shears 29MPa, impacts 30KJ/M2 and peels off 5.6N/mm
Wherein A4B3 is 16MPa the shear strength of 120 DEG C, under 120 DEG C of conditions, places after 1 month ageing time, stillSo there is 15.8MPa, can meet the requirement using for a long time at this temperature
Nucleocapsid structure flexibilizer and ATBN are along with addition increase toughness is better to the toughness reinforcing of epoxy adhesive, but resistance toHot this nucleocapsid structure flexibilizer is to arrive after a certain amount of to start to decline, and ATBN is along with addition increase is under linearity substantiallyRelation is fallen.
At the nucleocapsid structure flexibilizer of preparation and the umber of ATBN, respectively in 20 parts and 15 parts, curing system can be shownReveal best shear strength, peel strength, impact strength can keep again higher glass transition temperature simultaneously.
Although the present invention is own with preferred embodiment openly as above, they are not for limiting the present invention, of the present inventionThe content that protection domain should be defined with the application's claim protection domain is as the criterion. Anyly have the knack of the art person,Without departing from the spirit and scope of the present invention, various variations of doing or be equal to replacement, all should belong to protection of the present inventionScope.