CN104000016A - Two-stage type bean pulp dynamic fermentation process - Google Patents
Two-stage type bean pulp dynamic fermentation process Download PDFInfo
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- CN104000016A CN104000016A CN201410222920.8A CN201410222920A CN104000016A CN 104000016 A CN104000016 A CN 104000016A CN 201410222920 A CN201410222920 A CN 201410222920A CN 104000016 A CN104000016 A CN 104000016A
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- fermentation
- batch mixing
- beans
- mixing unit
- bean pulp
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/87—Re-use of by-products of food processing for fodder production
Abstract
The invention discloses a two-stage type bean pulp dynamic fermentation process. According to the two-stage type bean pulp dynamic fermentation process, feed raw materials and fungi bags are added in steps under different time periods and different temperatures; the dynamic fermentation is used and automatically achieved by a mixing device, so that the time is effectively saved, thus the requirements of industrialized production are met; aerobic fermentation is carried out when the bean pulp is stirred, so that the materials are heated and disinfected, thus sundry fungi are killed, thereby achieving quick fermentation. Feed is output by a conveying system after the fermentation is completed; the conveying system is used for simultaneously outputting the feed and cooling the feed, thereby improving the production efficiency. The process is simple, strong in controllability, extremely high in production efficiency and capable of effectively achieving the large-scale production; the products are various in structures and capable of meeting different utilization requirements and can be stored for a long time with guaranteed quality.
Description
Technical field
The present invention relates to production of fodder field, particularly a kind of two-part dregs of beans dynamic fermentation technique.
Background technology
Fermentation process of bean dregs is a kind of by material, water and bacterial classification mix and blend, and then the processing technology of feed is made in fermentation.Production of fodder producer generally adopts Horizontal type helical ribbon mixer or the horizontal-type biaxial paddle mixer of general feeds processing to carry out dregs of beans and bacterial classification premixed at present, then directly by artificial or machinery, proceed to cellar type or tower realization and ferment, these fermentation modes are deposited two main drawbacks: one, fermentation time reaches 72 hours, want at the soonest 36 hours, efficiency is very low; Its two, due to the complex structure of equipment, be difficult to dismounting, cannot thoroughly to systems such as mixers, clean, cause in feed and contain a large amount of residues, easily cause unstable product quality.
The bean pulp fermentation that therefore, cannot form industrial standardization is produced.
Summary of the invention
The object of the present invention is to provide a kind of novel two-part dregs of beans dynamic fermentation technique.
This technique comprises the following steps:
(1) a bean pulp fermentation device is set, this bean pulp fermentation device is integral type automatic fermenting machine structure;
(2) described automatic fermenting machine structure arranges respectively charging aperture, fermentation cabin, discharge door, the aobvious device of temperature and actuating unit;
(3) quantitative setting raw material and two groups of different bacterium bags, first put into described fermentation cabin by raw material and first group of bacterium bag by described charging aperture and mix and form the first batch mixing unit;
(4) putting into second group of bacterium bag after described the first batch mixing unit is warming up to 40 ℃～50 ℃ by the mixed culture fermentation of described fermentation mechanism mixes and all forms the second batch mixing unit;
(5) after being warming up to 50 ℃～60 ℃ by the mixed culture fermentation of described fermentation mechanism, described the second batch mixing unit delivered from godown by described discharge door.
Especially, described step (2) is further comprising the steps of:
Described actuating unit comprises bearing, seal, shaft coupling, reductor and the motor connecting successively, and described bearing is fixed in seal.
Especially, described step (3) is further comprising the steps of:
Described raw material is dregs of beans, described bacterium bag comprises the fermentation catalyst of two groups of different proportionings, stirring-type operation realization by described actuating unit mixes described the first batch mixing unit of configuration automatically, and the heating-up time was controlled at about 1 hour, and add suitable quantity of water solution when dropping into first group of bacterium bag.
Especially, described step (4) is further comprising the steps of:
Stirring-type operation realization by described actuating unit mixes described the second batch mixing unit of configuration automatically, and the heating-up time was controlled at about 1 hour.
Especially, described step (5) is further comprising the steps of:
Whether described the second batch mixing unit can select heating, drying, and regulation and control generate half-dried wet or absolutely dry two kinds of finished products respectively.
The present invention has following beneficial effect:
1, dynamic type fermentation, realizes automatically by equipment, effectively saves time, and meets suitability for industrialized production demand.
2, when stirring dregs of beans, the aerobe fermentation of holding concurrently, makes material heating up, and miscellaneous bacteria is killed in sterilization, thereby realizes Rapid Fermentation.
3, after having fermented, by induction system, feed is exported, induction system is cooling feed in output feed, thus speed production efficiency.
4, technique is simple, and controllability is strong, and production efficiency is high, can effectively realize scale.
5, product structure variation, meets different user demands, can accomplish the preservation of guaranteeing the quality for a long time.
Below in conjunction with accompanying drawing, the present invention is further detailed explanation.
Accompanying drawing explanation
Fig. 1 is the flow chart of two-part dregs of beans dynamic fermentation technique of the present invention.
The specific embodiment
Fig. 1 has schematically shown the two-part dregs of beans dynamic fermentation technique according to one embodiment of the present invention.
In the present embodiment, set the aqueous solution 500～650Kg, dregs of beans raw material are set 750Kg.
As shown in Figure 1, this technique comprises the following steps:
(1) a bean pulp fermentation device is set, this bean pulp fermentation device is integral type automatic fermenting machine structure;
(2) described automatic fermenting machine structure arranges respectively charging aperture, fermentation cabin, discharge door, the aobvious device of temperature and actuating unit; Described actuating unit comprises bearing, seal, shaft coupling, reductor and the motor connecting successively, and described bearing is fixed in seal;
(3) quantitative setting raw material and two groups of different bacterium bags, first put into described fermentation cabin by raw material and first group of bacterium bag by described charging aperture and mix and form the first batch mixing unit; Described raw material is dregs of beans, described bacterium bag comprises the fermentation catalyst of two groups of different proportionings, stirring-type operation realization by described actuating unit mixes described the first batch mixing unit of configuration automatically, and the heating-up time was controlled at about 1 hour, and add suitable quantity of water solution when dropping into first group of bacterium bag;
(4) putting into second group of bacterium bag after described the first batch mixing unit is warming up to 40 ℃～50 ℃ by the mixed culture fermentation of described fermentation mechanism mixes and all forms the second batch mixing unit; Stirring-type operation realization by described actuating unit mixes described the second batch mixing unit of configuration automatically, and the heating-up time was controlled at about 1 hour;
(5) after being warming up to 50 ℃～60 ℃ by the mixed culture fermentation of described fermentation mechanism, described the second batch mixing unit delivered from godown by described discharge door.Whether described the second batch mixing unit can select heating, drying, and regulation and control generate half-dried wet or absolutely dry two kinds of finished products respectively.
Applicant's statement, person of ordinary skill in the field is on the basis of above-described embodiment, by above-described embodiment step, combined with the technical scheme of summary of the invention part, thereby the new method producing, also be one of record scope of the present invention, the application, for making description simple and clear, is no longer enumerated other embodiment of these steps.
The technology of the present invention principle and effect:
Dynamic type fermentation, realizes automatically by equipment, effectively saves time, and meets suitability for industrialized production demand.When stirring dregs of beans, the aerobe fermentation of holding concurrently, makes material heating up, and miscellaneous bacteria is killed in sterilization, thereby realizes Rapid Fermentation.After having fermented, induction system is exported feed, and induction system is cooling feed in output feed, thus speed production efficiency.Technique is simple, and controllability is strong, and production efficiency is high, can effectively realize scale.Product structure variation, meets different user demands, can accomplish the preservation of guaranteeing the quality for a long time.
The another statement of applicant, the present invention illustrates implementation method of the present invention and apparatus structure by above-described embodiment, but the present invention is not limited to above-mentioned embodiment, does not mean that the present invention must rely on said method and structure could be implemented.Person of ordinary skill in the field should understand, any improvement in the present invention, to the selected implementation method of the present invention equivalence replace and the interpolation of step, the selection of concrete mode etc., within all dropping on protection scope of the present invention and open scope.
The foregoing is only a kind of preferred embodiment of the present invention.For the person of ordinary skill of the art, without departing from the concept of the premise of the invention, can also make some distortion and improvement, all belong to protection scope of the present invention.
Claims (5)
1. two-part dregs of beans dynamic fermentation technique, is characterized in that, this technique comprises the following steps:
(1) a bean pulp fermentation device is set, this bean pulp fermentation device is integral type automatic fermenting machine structure;
(2) described automatic fermenting machine structure arranges respectively charging aperture, fermentation cabin, discharge door, the aobvious device of temperature and actuating unit;
(3) quantitative setting raw material and two groups of different bacterium bags, first put into described fermentation cabin by raw material and first group of bacterium bag by described charging aperture and mix and form the first batch mixing unit;
(4) putting into second group of bacterium bag after described the first batch mixing unit is warming up to 40 ℃ ~ 50 ℃ by the mixed culture fermentation of described fermentation mechanism mixes and forms the second batch mixing unit;
(5) after being warming up to 50 ℃ ~ 60 ℃ by the mixed culture fermentation of described fermentation mechanism, described the second batch mixing unit delivered from godown by described discharge door.
2. two-part dregs of beans dynamic fermentation technique according to claim 1, is characterized in that, described step (2) is further comprising the steps of:
Described actuating unit comprises bearing, seal, shaft coupling, reductor and the motor connecting successively, and described bearing is fixed in seal.
3. two-part dregs of beans dynamic fermentation technique according to claim 1, is characterized in that, described step (3) is further comprising the steps of:
Described raw material is dregs of beans, described bacterium bag comprises the fermentation catalyst of two groups of different proportionings, stirring-type operation realization by described actuating unit mixes described the first batch mixing unit of configuration automatically, and the heating-up time was controlled at about 1 hour, and add suitable quantity of water solution when dropping into first group of bacterium bag.
4. two-part dregs of beans dynamic fermentation technique according to claim 1, is characterized in that, described step (4) is further comprising the steps of:
Stirring-type operation realization by described actuating unit mixes described the second batch mixing unit of configuration automatically, and the heating-up time was controlled at about 1 hour.
5. two-part dregs of beans dynamic fermentation technique according to claim 1, is characterized in that, described step (5) is further comprising the steps of:
Whether described the second batch mixing unit can select heating, drying, and regulation and control generate half-dried wet or absolutely dry two kinds of finished products respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201410222920.8A CN104000016A (en) | 2014-05-23 | 2014-05-23 | Two-stage type bean pulp dynamic fermentation process |
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| CN201410222920.8A CN104000016A (en) | 2014-05-23 | 2014-05-23 | Two-stage type bean pulp dynamic fermentation process |
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| CN201410222920.8A Pending CN104000016A (en) | 2014-05-23 | 2014-05-23 | Two-stage type bean pulp dynamic fermentation process |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101214006A (en) * | 2008-01-03 | 2008-07-09 | 陕西恒兴食品科技有限公司 | Method for using EM original liquid fermentation apple pomace to produce protein feed |
| CN101720853A (en) * | 2009-10-19 | 2010-06-09 | 李军训 | Technology for fermenting and decomposing protein feed with protease in two steps by using probiotics |
| CN103478417A (en) * | 2013-08-16 | 2014-01-01 | 宁波中瑞生物科技有限公司 | Method for producing fermented soybean meal by two-step inoculation segmented solid-state fermentation |
-
2014
- 2014-05-23 CN CN201410222920.8A patent/CN104000016A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101214006A (en) * | 2008-01-03 | 2008-07-09 | 陕西恒兴食品科技有限公司 | Method for using EM original liquid fermentation apple pomace to produce protein feed |
| CN101720853A (en) * | 2009-10-19 | 2010-06-09 | 李军训 | Technology for fermenting and decomposing protein feed with protease in two steps by using probiotics |
| CN103478417A (en) * | 2013-08-16 | 2014-01-01 | 宁波中瑞生物科技有限公司 | Method for producing fermented soybean meal by two-step inoculation segmented solid-state fermentation |
Non-Patent Citations (2)
| Title |
|---|
| 葛龙等: "蛋白饲料固态发酵设备的特点及应用现状", 《饲料与畜牧》 * |
| 邢鸿雁等: "转鼓式固态物料动态发酵装置的研制与应用", 《食品研究与开发》 * |
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Application publication date: 20140827 |
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