CN103999632B - Peeling leaves of sugarcane roller - Google Patents

Peeling leaves of sugarcane roller Download PDF

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Publication number
CN103999632B
CN103999632B CN201310639430.3A CN201310639430A CN103999632B CN 103999632 B CN103999632 B CN 103999632B CN 201310639430 A CN201310639430 A CN 201310639430A CN 103999632 B CN103999632 B CN 103999632B
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disleave sheet
flake
jointed shaft
disleave
stripping leaf
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CN103999632A (en
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朱季华
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Abstract

The invention discloses a kind of peeling leaves of sugarcane roller, relate to cane harvester manufacturing technology field, include mandrel, described mandrel axis direction is provided with multiple stripping leaf unit, each described stripping leaf unit comprises the positioning disk that its radial direction is provided with multiple flake groove, in each described flake groove, be equipped with a flake group; Each described flake group comprises polylith by jointed shaft serial connection disleave sheet, and described disleave sheet has knife face portion and the knife back portion of zigzag cutting edge; Between the knife back portion of described disleave sheet and described flake groove sidewall, be provided with the first spring leaf, the knife face portion of described disleave sheet faced by be oriented described mandrel direction of rotation.Compared to prior art, the present invention can improve the scope of application of peeling leaves of sugarcane roller, solves the problem that the stripping leaf efficiency of existing leave stripping roller is low with degree of peeling off.

Description

Peeling leaves of sugarcane roller
Technical field
The present invention relates to cane harvester manufacturing technology field, especially a kind ofly on whole stalk type cane harvesting machine, coordinate with stripping leaf rotor the leave stripping roller peeled off by sugarcane.
Background technology
Leave stripping roller is one of cane harvester vitals of whole rod-type, is assembled in by organizing leave stripping roller peeling leaves of sugarcane roller frame forming and has stripping leaf passage more, and therefore, the quality of leave stripping roller stripping leaf performance directly affects the overall performance of cane harvester; And the index considering the quality of leave stripping roller stripping leaf performance is the serviceability rate on degree of peeling off to sugarcane leaf and sugarcane surface.At present, leave stripping roller forms by the polylith stripping leaf-teeth dish be installed on a mandrel mostly on the market; Although these stripping leaf-teeth dish shape, configurations are all be provided with axis, radial protrusion on its surface, or polylith stripping had the tooth plate Heterogeneous Permutation composition stripping leaf-teeth dish of radial teeth.In use there are the following problems for these leave stripping roller: 1, when the leave stripping roller of these structures stripping leaf-teeth dish is contained in pairs leaf stripping device uses time, the tooth plate with radial teeth being located at stripping leaf-teeth panel surface axis, radial protrusion or Heterogeneous Permutation is all fixing, therefore, the stripping leaf passage formed between two leave stripping roller is fixing, only has the sugarcane being applicable to stripping leaf channel sized by sugarcane leaf being carried out the process of stripping leaf, when too small or excessive sugarcane is by stripping leaf passage, sugarcane top then can not be peeled off clean by leave stripping roller, causes degree of peeling off low; 2, the inflexibility because projection or Heterogeneous Permutation tooth plate are fixing, when bending sugarcane is by stripping leaf passage, these projections or tooth plate easily damage sugarcane genotypes when carrying out stripping leaf to it, cause the serviceability rate on sugarcane surface low.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of peeling leaves of sugarcane roller, and it is applied in sugar cane peeling device, can improve the scope of application of peeling leaves of sugarcane roller, solves the problem that the stripping leaf efficiency of existing leave stripping roller is low with degree of peeling off.
The technical scheme that technical solution problem of the present invention adopts is: this peeling leaves of sugarcane roller includes mandrel, described mandrel axis direction is provided with multiple stripping leaf unit, each described stripping leaf unit comprises the positioning disk that its radial direction is provided with multiple flake groove, in each described flake groove, be equipped with a flake group; Each described flake group comprises polylith by jointed shaft serial connection disleave sheet, and described disleave sheet has knife face portion and the knife back portion of zigzag cutting edge; Between the knife back portion of described disleave sheet and described flake groove sidewall, be provided with the first spring leaf, the knife face portion of described disleave sheet faced by be oriented described mandrel direction of rotation.
In above-mentioned peeling leaves of sugarcane roller technical scheme, technical scheme can also be more specifically: described in every block, disleave sheet is provided with positioning spigot in the front end in described knife face portion, and described flake groove is provided with the ladder limiting stand high with the low middle part, both sides of the positioning spigot phase clamping of disleave sheet described in every block; Each table top of described ladder limiting stand and the line of centres of described jointed shaft are angularly arranged; Often rise a step, and the table top of the described ladder limiting stand of a rear step increases by 2 degree ~ 4 degree with the angle of the described jointed shaft line of centres than the table top of the described ladder limiting stand of last step and the angle of the described jointed shaft line of centres.
Further, the table top of the described ladder limiting stand of lowest part is positioned at and the angle of the described jointed shaft line of centres is 0 degree.
Further, multiple described stripping leaf unit is fixed on described mandrel by the flange being located at two ends, fixed disk is provided with between adjacent described stripping leaf unit, described fixed disk is radially provided with multiple detent, disleave sheet described in polylith is serially connected with by jointed shaft in described detent, described detent is provided with the plane limiting stand with the positioning spigot phase clamping of described disleave sheet, between the knife back portion of described disleave sheet and described detent sidewall, be provided with the second spring leaf.
Further, be positioned at described detent on the described fixed disk of described stripping leaf unit both sides in setting of staggering, the described flake groove of the described detent on described fixed disk and described positioning disk is in corresponding setting of staggering.
Further, described disleave sheet is nylon part.
Owing to have employed technique scheme, the present invention compared with prior art, the beneficial effect had is: 1, a pair peeling leaves of sugarcane roller setting up and down forms a stripping leaf passage, flake group on each stripping leaf unit is all along with the rotation of mandrel and the sugarcane through shelling leaf passage automatically adjust, compression or open the sugarcane that adapts to vary in size, the sugarcane leaf on sugarcane is peeled off by rotating by disleave sheet; In addition, the knife face portion of the zigzag cutting edge of disleave sheet towards identical with the direction that sugarcane is carried, not hinder sugarcane again while sugarcane leaf can being peeled off, the degree of peeling off that sugarcane top is peeled off is high; 2, because disleave sheet is nylon part, stripping leaf process does not damage stem stalk surface, and sugarcane serviceability rate is high.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention.
Fig. 2 is the cutaway view at the A-A place of Fig. 1.
Fig. 3 is the cutaway view at the B-B place of Fig. 1.
Fig. 4 is the partial enlarged drawing at I place of Fig. 3.
Fig. 5 is the K direction view of Fig. 4.
Fig. 6 is the structural representation of the stripping leaf unit of the embodiment of the present invention.
Fig. 7 is the structural representation of the positioning disk of the embodiment of the present invention.
Fig. 8 is the left view of Fig. 7.
Fig. 9 is the partial enlarged drawing at II place of Fig. 7.
Figure 10 is the structural representation of the fixed disk of the embodiment of the present invention.
Figure 11 is the structural representation of the disleave sheet of the embodiment of the present invention.
Figure 12 is the structural representation of the first spring leaf of the embodiment of the present invention.
Figure 13 is the structural representation of the second spring leaf of the embodiment of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the invention will be further described:
Embodiment 1:
Mandrel 1 is included as shown in Figure 1, Figure 2 with the peeling leaves of sugarcane roller shown in Fig. 6, the mandrel 1 of the present embodiment is set with eight stripping leaf unit in the axial direction, between adjacent stripping leaf unit, fixed disk 4 is all housed, eight stripping leaf unit are by being contained in the flange 2 at two ends and installing successively in the long bolt fixed central spindle 1 of flange 2, stripping leaf unit, fixed disk 4.Each stripping leaf unit comprises the positioning disk 3 that its radial direction is provided with eight flake grooves, is equipped with a flake group, as shown in Figure 3 in each flake groove; Each flake group comprises tridecyne disleave sheet 6, and tridecyne disleave sheet 6 is connected in series by the jointed shaft 7 be fixed in two end flanges 2; Disleave sheet 6 has knife face portion and the knife back portion of zigzag cutting edge, and every block disleave sheet 6 is provided with positioning spigot in the front end in knife face portion, and Ben Tuoye sheet 6 is nylon part, to prevent stripping leaf process damage sugarcane surface, as shown in figure 11; The flake groove of positioning disk 3 is provided with the ladder limiting stand high with the low middle part, both sides of the positioning spigot phase clamping of every block disleave sheet 6; Each table top of ladder limiting stand and the line of centres of jointed shaft 7 are angularly arranged; Often rise a step, and the table top of the ladder limiting stand of a rear step increases by 2 degree with the angle of jointed shaft 7 line of centres than the table top of the ladder limiting stand of last step and the angle of jointed shaft 7 line of centres; The present embodiment is positioned at the table top of the ladder limiting stand of both sides lowest part and the angle b of jointed shaft 7 line of centres is 0 degree, the ladder limiting stand of the present embodiment has 7 grades of steps, the table top of 7 grades of steps and the angle of jointed shaft 7 line of centres are 0 degree successively, 2 degree, 4 degree, 6 degree, 8 degree, 10 degree and 12 degree, as shown in Figure 7, Figure 8 and Figure 9; Between the knife back portion and flake groove sidewall of every block disleave sheet 6, the first spring leaf 3-1 being provided with 13 bursts is housed, 13 bursts on first spring leaf 3-1 are corresponding with tridecyne disleave sheet 6, first spring leaf 3-1 is installed on after on pull bar 8 and is fixed by screws on the sidewall of flake groove, and pull bar 8 installed flange 2, positioning disk 3, fixed disk 4 and flange 2 successively and is fixed on flange 2; The knife face portion of disleave sheet 6 faced by be oriented mandrel 1 direction of rotation.The fixed disk 4 of the present embodiment is radially provided with four detents as shown in Figure 10, three pieces of disleave sheets 6 are serially connected with by jointed shaft 7 in each detent, the detent of fixed disk 4 is provided with the plane limiting stand with the positioning spigot phase clamping of disleave sheet 6, the the second spring leaf 4-1 being provided with three bursts is housed between the knife back portion and detent sidewall of disleave sheet 6, three bursts on second spring leaf 4-1 are corresponding with piece disleave sheet 6 of three in detent, be fixed by screws on the sidewall of detent after second spring leaf 4-1 is installed on pull bar 8, pull bar 8 installed flange 2 successively, positioning disk 3, fixed disk 4 and flange 2 are fixed on flange 2.Be positioned at stripping leaf unit both sides fixed disk 4 on four detents in setting of staggering, detent on fixed disk 4 and the flake groove of positioning disk 3 are stagger corresponding setting in interval, this positioning disk 3 is provided with eight flake grooves, the flake groove being wherein positioned at 1,3,5,7 odd numbers is corresponding with the detent of four on the fixed disk 4 being positioned at side respectively, the flake groove being positioned at 2,4,6,8 even numbers is corresponding with the detent of four on the fixed disk 4 being positioned at opposite side respectively, to guarantee whole peeling leaves of sugarcane roller is all distributed with disleave sheet 6, do not stay dead angle in stripping leaf process.
During work, a pair peeling leaves of sugarcane roller setting up and down forms a stripping leaf passage, the sugarcane that adapts to vary in size is compressed or opened to flake group on each stripping leaf unit, all along with the rotation of mandrel 1 with automatically adjust through the sugarcane of stripping leaf passage, as shown in Figure 4, Figure 5; In addition, the direction of rotation of disleave sheet is consistent with the direction that sugarcane is carried, and the degree of peeling off that sugarcane top is peeled off is high.
Embodiment 2:
Often rise a step, and the table top of the ladder limiting stand of a rear step increases by 4 degree with the angle of jointed shaft 7 line of centres than the table top of the ladder limiting stand of last step and the angle of jointed shaft 7 line of centres; The present embodiment is positioned at the table top of the ladder limiting stand of both sides lowest part and the angle of jointed shaft 7 line of centres is 0 degree, and the ladder limiting stand of the present embodiment has 7 grades of steps, and the table top of 7 grades of steps and the angle of jointed shaft 7 line of centres are 0 degree successively, 4 degree, 8 degree, 12 degree, 16 degree, 20 degree and 24 degree; Other features are identical with embodiment 1.
In other embodiments, disleave sheet 6 can be metalwork.

Claims (5)

1. a peeling leaves of sugarcane roller, include mandrel (1), it is characterized in that: on described mandrel (1) axis direction, be provided with multiple stripping leaf unit, each described stripping leaf unit comprises the positioning disk (3) that its radial direction is provided with multiple flake groove, in each described flake groove, be equipped with a flake group; Each described flake group comprises polylith by jointed shaft (7) serial connection disleave sheet (6), and described disleave sheet (6) has knife face portion and the knife back portion of zigzag cutting edge; Between the knife back portion of described disleave sheet (6) and described flake groove sidewall, be provided with the first spring leaf (3-1), the knife face portion of described disleave sheet (6) faced by be oriented described mandrel (1) direction of rotation;
Described in every block, disleave sheet (6) is provided with positioning spigot in the front end in described knife face portion, and described flake groove is provided with the ladder limiting stand high with the low middle part, both sides of the positioning spigot phase clamping of disleave sheet (6) described in every block; Each table top of described ladder limiting stand and the line of centres of described jointed shaft (7) are angularly arranged; Often rise a step, and the table top of the described ladder limiting stand of a rear step and the angle of described jointed shaft (7) line of centres increase by 2 degree ~ 4 degree than the table top of the described ladder limiting stand of last step and the angle of described jointed shaft (7) line of centres.
2. peeling leaves of sugarcane roller according to claim 1, is characterized in that: be positioned at the table top of the described ladder limiting stand of lowest part and the angle of described jointed shaft (7) line of centres is 0 degree.
3. peeling leaves of sugarcane roller according to claim 1 and 2, it is characterized in that: multiple described stripping leaf unit is fixed on described mandrel (1) by the flange (2) being located at two ends, fixed disk (4) is provided with between adjacent described stripping leaf unit, described fixed disk (4) is radially provided with multiple detent, disleave sheet (6) described in polylith is serially connected with by jointed shaft (7) in described detent, described detent is provided with the plane limiting stand with the positioning spigot phase clamping of described disleave sheet (6), the second spring leaf (4-1) is provided with between the knife back portion and described detent sidewall of described disleave sheet (6).
4. peeling leaves of sugarcane roller according to claim 3, it is characterized in that: be positioned at described detent on the described fixed disk (4) of described stripping leaf unit both sides in setting of staggering, the described flake groove of the described detent on described fixed disk (4) and described positioning disk (3) is in corresponding setting of staggering.
5. peeling leaves of sugarcane roller according to claim 4, is characterized in that: described disleave sheet (6) is nylon part.
CN201310639430.3A 2013-12-04 2013-12-04 Peeling leaves of sugarcane roller Active CN103999632B (en)

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CN103999632B true CN103999632B (en) 2016-02-10

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105766210A (en) * 2016-05-03 2016-07-20 朱季华 Sugarcane leaf stripping toothed disk
CN105917850A (en) * 2016-05-03 2016-09-07 朱季华 Leaf brushing blade of sugarcane leaf peeling toothed disc
CN105917851A (en) * 2016-05-03 2016-09-07 朱季华 Sugarcane leaf peeling toothed disc
CN108811691B (en) * 2018-07-03 2021-04-09 山东常美机械制造有限公司 Agricultural harvesting device

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5414981A (en) * 1994-01-25 1995-05-16 Agronomics, Inc. Sugar cane billeting cutter
CN101002527A (en) * 2007-01-19 2007-07-25 柳州市汉森机械制造有限公司 Conveyer of sugarcane harvester
JP2007300898A (en) * 2006-05-15 2007-11-22 Toyota Auto Body Co Ltd Apparatus and method for removing bark of plant
CN102197738A (en) * 2011-04-11 2011-09-28 浙江三佳农业机械装备有限公司 Sugarcane leaf grinding device
CN202005148U (en) * 2011-04-12 2011-10-12 雷才勇 Sugar cane leaf stripping machine
BRPI1003832A2 (en) * 2009-10-15 2013-02-13 Inst Nac De Tecnologia Agropecuaria Whole sugar cane harvester driven by an independent drive unit
CN202759810U (en) * 2012-07-09 2013-03-06 桂林高新区科丰机械有限责任公司 Sugarcane top stripping machine
CN103270846A (en) * 2013-06-07 2013-09-04 浙江大学 Multi-azimuth whole-stalk type sugarcane leaf-peeling device
CN203633165U (en) * 2013-12-04 2014-06-11 朱季华 Leaf peeling roll for sugarcanes

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5414981A (en) * 1994-01-25 1995-05-16 Agronomics, Inc. Sugar cane billeting cutter
JP2007300898A (en) * 2006-05-15 2007-11-22 Toyota Auto Body Co Ltd Apparatus and method for removing bark of plant
CN101002527A (en) * 2007-01-19 2007-07-25 柳州市汉森机械制造有限公司 Conveyer of sugarcane harvester
BRPI1003832A2 (en) * 2009-10-15 2013-02-13 Inst Nac De Tecnologia Agropecuaria Whole sugar cane harvester driven by an independent drive unit
CN102197738A (en) * 2011-04-11 2011-09-28 浙江三佳农业机械装备有限公司 Sugarcane leaf grinding device
CN202005148U (en) * 2011-04-12 2011-10-12 雷才勇 Sugar cane leaf stripping machine
CN202759810U (en) * 2012-07-09 2013-03-06 桂林高新区科丰机械有限责任公司 Sugarcane top stripping machine
CN103270846A (en) * 2013-06-07 2013-09-04 浙江大学 Multi-azimuth whole-stalk type sugarcane leaf-peeling device
CN203633165U (en) * 2013-12-04 2014-06-11 朱季华 Leaf peeling roll for sugarcanes

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PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: Sugarcane leaf stripping roller

Effective date of registration: 20190903

Granted publication date: 20160210

Pledgee: Guilin Bank Co., Ltd. Liuzhou Branch

Pledgor: Zhu Ji Hua

Registration number: Y2019450000010

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