A kind of soundproof door and manufacture mounting method thereof
Technical field
The invention belongs to soundproof door technical field, particularly relate to a kind of soundproof door and manufacture mounting method.
Background technology
The panel of soundproof door adopts integral plate processing conventionally, then the colouring of spraying paint on surface, and decorative cover effect is single.There is certain drawback in this mode simultaneously in practical engineering application, due to the easily wearing and tearing in transportation and installation process of the larger finish paint of soundproof door quality, often needs to carry out secondary spraying.Simultaneously because sound insulation needs, the fixing structure of soundproof door is comparatively complicated, at frame place, need to manually carry out bending, and this mode is often difficult to guarantee unity and the machining accuracy of workpiece, not only maintenance and replacing in the future brought to certain difficulty, be also difficult to guarantee the uniformity of workpiece simultaneously.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of soundproof door and manufactures mounting method, door body lining frame carries out the mode that adopts the on-the-spot splicing of polylith panel to install after installation at the scene, which is independent from soundproof door by panel border, adopt one-shot forming aluminium alloys seam member, utilize when mounted welding or adopt aluminium alloys seam member to adopt the mode of non-welding to be connected with aluminium alloy lining framework.
The technical solution adopted for the present invention to solve the technical problems is: a kind of soundproof door is provided, the door body that comprises doorframe and be connected through the hinge on doorframe, described doorframe is arranged on body of wall, described door body comprises a body lining frame and sound insulation decoration panel, described door body lining frame be take the square tube that cross section is rectangle and is built, described square tube inside and a door body lining frame are filled rock wool, some different size sound insulation decoration panels are respectively installed on the inside and outside two sides of described door body lining frame, described sound insulation decoration panel is spliced into and door body correspondingly-shaped, the corresponding sound insulation of described door body lining frame decoration panel marginal position is door bulk frame fixedly, described sound insulation decoration panel (4) is the sheet material that possesses fire prevention and sound-insulation capability with facing.
Described door body lining frame is steel work lining framework, in described door body lining frame, fills rock wool, density >=80kg/m3, and a hinge backing plate is respectively welded in the described door body lining frame upper left corner and the lower left corner.
Surface density>=the 14kg/m of described sound insulation decoration panel
2, described sound insulation decoration panel is connected to two sides inside and outside a body lining frame by countersunk head screw or fixing structure, between described sound insulation decoration panel and door body skeleton, one deck shock insulation rubber is installed.
Described sound insulation decoration panel is compact-panel.
Described door bulk frame adopts the sheet metal bending part processing and manufacturing of one-shot forming dedicated aluminium alloy seam member or same apparent size, and the corresponding sound insulation of described door body lining frame decoration panel marginal position is by the fixing door bulk frame of countersunk head screw or fixing structure.
Described doorframe is made with galvanized steel plain sheet bending, between described doorframe and door body, be provided with rubber weather strip, described rubber weather strip is fixed by being arranged on the draw-in groove of doorframe and/or door body, below described door body, be provided with a few type grooves, filling elastic material in described a few type groove, described elastomeric material and mounting hole coordinate makes door and doorframe sealing.
Soundproof door make a mounting method, step is as follows:
A, according to door body size cutting square tube, in square tube, fill rock wool;
B, the square tubes soldering Cheng Menti lining frame of rock wool will have been filled;
C, within the scope of door body lining frame integral-filled rock wool, and the quality of detecting gate body lining frame;
D, by after quality inspection, door body lining frame and the sound insulation decoration panel of having filled rock wool are transported to erecting bed;
E, on door body lining frame, install shock insulation rubber and sound insulation decoration panel, and on door body lining frame with countersunk head screw or fixing structure fixed border, fixing rubber weather strip in the draw-in groove of doorframe and door body, filling elastic material in a few type grooves, and detect the assembly quality of soundproof door;
F, door body is installed on doorframe;
G, by quality inspection, check and accept to be completed.
In described step B, also need on door body lining frame, weld hinge backing plate.
Door body lining frame and sound insulation decoration panel in described step D transport after independent packaging respectively.
In described step F, shock insulation rubber is attached on a body lining frame with bonding method, and described sound insulation decoration panel is by screw or adopt the mode of the non-welding such as aluminium alloys seam member to be fixed on a body inner lining structure.
Because panel border adopts one-shot forming aluminium alloys seam member, solved and in artificial bending steel plate, processed inconsistent problem.Polylith sound insulation decoration panel adopts the mode of on-the-spot splicing, not only can avoid falling in transportation the difficulty of paint and facing wearing and tearing, the surperficial facing of panel can be selected multiple pattern as required simultaneously, so not only meet the needs of sound insulation property, and on attractive in appearance, also had very large improvement.
Beneficial effect
In the present invention, adopt square tube to form door body structure lining frame, guaranteed the bulk strength of door body structure, not yielding.Panel border adopts one-shot forming aluminium alloys seam member, has solved and in artificial bending steel plate, has processed inconsistent problem.The mode that splice at polylith sound insulation decoration panel scene not only can avoid falling in transportation the difficulty of paint and facing wearing and tearing, the surperficial facing of panel can be selected multiple pattern as required simultaneously, so not only meet the needs of sound insulation property, and on attractive in appearance, also had very large improvement.
Accompanying drawing explanation
Fig. 1 is front schematic view of the present invention.
Fig. 2 is longitudinal profile structural representation of the present invention.
Fig. 3 is the local enlarged diagram in A place of Fig. 2 of the present invention.
Fig. 4 is horizontal section structural representation of the present invention.
Fig. 5 is the local enlarged diagram in B place of Fig. 4 of the present invention.
Fig. 6 is door body lining frame structural representation of the present invention.
The specific embodiment
Below in conjunction with specific embodiment, further set forth the present invention.Should be understood that these embodiment are only not used in and limit the scope of the invention for the present invention is described.In addition should be understood that those skilled in the art can make various changes or modifications the present invention after having read the content of the present invention's instruction, these equivalent form of values fall within the application's appended claims limited range equally.
As shown in Figures 1 to 6, a kind of soundproof door, the door body 2 that comprises doorframe 1 and be connected through the hinge on doorframe 1, described doorframe 1 is arranged on body of wall, described door body 2 comprises a body lining frame 3 and sound insulation decoration panel 4, described door body lining frame 3 be take the square tube that cross section is rectangle and is built, described square tube inside and door body lining frame 3 are filled rock wools 6, some different size sound insulation decoration panels 4 are respectively installed on described door body lining frame 3 inside and outside two sides, described sound insulation decoration panel 4 is spliced into and door body 2 correspondingly-shaped, described door body lining frame 3 corresponding sound insulation decoration panel 4 marginal positions are door bulk frame 7 fixedly, described sound insulation decoration panel 4 is the sheet material that possesses fire prevention and sound-insulation capability with facing.
Described door body lining frame 3 is steel work lining framework, described door body lining frame 3 interior filling rock wools 6, density>=80kg/m
3, a hinge backing plate 5 is respectively welded in described door body lining frame 3 upper left corners and the lower left corner.
Surface density >=the 14kg/m2 of described sound insulation decoration panel 4, described sound insulation decoration panel 4 is connected to the inside and outside two sides of a body lining frame 3 by countersunk head screw or fixing structure, between described sound insulation decoration panel 4 and door body skeleton 3, one deck shock insulation rubber is installed.
A kind of soundproof door according to claim 3, is characterized in that, described sound insulation decoration panel 4 is compact-panel.
Described door bulk frame 7 adopts the sheet metal bending part processing and manufacturing of one-shot forming dedicated aluminium alloy seam members or same apparent size, and described door body lining frame 3 corresponding sound insulation decoration panel 4 marginal positions are by the fixing door bulk frame 7 of countersunk head screw or fixing structure.
Described doorframe 1 is made with galvanized steel plain sheet bending, between described doorframe 1 and door body 2, be provided with rubber weather strip 9, described rubber weather strip 9 is fixed by being arranged on the draw-in groove 8 of doorframe 1 and/or door body 2, described door body 2 is provided with a few type grooves below, filling elastic material in described a few type groove, described elastomeric material and mounting hole coordinate makes door and doorframe sealing.
Soundproof door make a mounting method, step is as follows:
A, according to door body 2 size cutting square tubes, in square tube, fill rock wool 6;
B, the square tubes soldering Cheng Menti lining frame 3 of rock wool 6 will have been filled;
C, in door body lining frame 3 scopes integral-filled rock wool 6, and the quality of detecting gate body lining frame 3;
D, by after quality inspection, door body lining frame 3 and the sound insulation decoration panel 4 of having filled rock wool 6 are transported to erecting bed;
E, on door body lining frame 3, install shock insulation rubber and sound insulation decoration panel 4, and on door body lining frame 3 with countersunk head screw or fixing structure fixed border 7, the interior fixedly rubber weather strip 9 of draw-in groove 8 at doorframe 1 and door body 2, filling elastic material in a few type grooves, and detect the assembly quality of soundproof door;
F, door body 2 is installed on doorframe 1;
G, by quality inspection, check and accept to be completed.
In described step B, also need on door body lining frame 3, weld hinge backing plate 5.
Door body lining frame 3 and sound insulation decoration panel 4 in described step D transport after independent packaging respectively.
In described step F, shock insulation rubber is attached on a body lining frame 3 with bonding method, and described sound insulation decoration panel 4 is by screw or adopt the mode of the non-welding such as aluminium alloys seam member to be fixed on a body inner lining structure 3.
In actual installation, sound insulation decoration panel is selected compact-panel or is had similar density with other material sheet material that possesses fire prevention and sound-insulation capability of facing, density is large, sound insulation property is good, and surperficial facing can select multiple pattern as required, at engineering site, assemble, first a dress door body lining frame 3, sound insulation decoration panel 4 is installed again, and door body lining frame 3 inside and whole interior are filled rock wool.Door body lining frame 3 both sides add respectively one deck vibration isolation rubber, then will insulate against sound decoration panel 4 use stainless steel countersunk head screws or fixing structure are connected with a body lining frame 3.