CN103992737A - Waterproof weather-resistant ship coating and preparation method thereof - Google Patents

Waterproof weather-resistant ship coating and preparation method thereof Download PDF

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Publication number
CN103992737A
CN103992737A CN201410224266.4A CN201410224266A CN103992737A CN 103992737 A CN103992737 A CN 103992737A CN 201410224266 A CN201410224266 A CN 201410224266A CN 103992737 A CN103992737 A CN 103992737A
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silicone resin
logistics
inorganic powder
mixture
inversion
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CN201410224266.4A
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CN103992737B (en
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周峰
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Foshan Fudi, waterproof building materials Co. Ltd
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Nanjing Wu Jiazui Shipbuilding Co Ltd
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Abstract

The invention relates to a waterproof weather-resistant ship coating. A preparation method comprises the following steps: preparing an organic silicon resin-plasticizer-adhesive mixture; separating the mixture into a first material flow and a second material flow; carrying out phase conversion on the first material flow, mixing with the second material, and carrying out phase conversion so as to form an organic silicone resin glue body; adding inorganic powder into the organic silicone resin glue body; carrying out glue dissolving, extrusion molding and cooling so as to prepare the coating. According to the method, the good waterproof performance and the good weather-resistant performance of the organic silicone resin are maintained; the influence of the content of the inorganic powder to the stickiness of the organic silicone resin is low; the method is simple in preparation process and equipment as well as high in production efficiency.

Description

Ship hull coating material of a kind of water-proof climate resisting and preparation method thereof
Technical field
The invention belongs to ship hull coating material and preparing technical field thereof, be specifically related to ship hull coating material of a kind of water-proof climate resisting and preparation method thereof.
Background technology
On the earth, approximately 71% area is all ocean, oceanic resources are very abundant, but because the area of ocean is too wide, therefore need to just can shuttle back and forth in ocean by various ships, while can not get safeguarding if ship navigates by water for a long time in ocean, hull is easy to by seawater, marine atmosphere and marine organism corrsion or adheres to, and affects security and the stability of ship navigation.
At present, there is one to there is waterproof, snow defence, anti-icing, and can, through the material of climate test, be called super hydrophobic material.Prepare super hydrophobic material satisfied two key conditions once of needs conventionally:
(1) material surface has enough roughness, particularly has micro-nano double scales structure.
(2) surfacing is hydrophobic material, has enough low surface energy.
Possess after above two key conditions, by nano inorganic powder and the compound method of polymkeric substance, can effectively utilize the coarse structure of nano-powder material and the hydrophobic property of polymkeric substance, thereby prepare super-hydrophobic matrix material.
And the method for currently used mineral filler and polymer composites realizes the super-hydrophobic following typical problem that at least exists:
(1), in order to obtain high hydrophobic performance, need the needed surface physics roughness of sufficiently high mineral filler guarantee.
(2) membership that adds of the mineral filler of high-content causes the advantageous property of polymkeric substance itself to reduce, and such as hydrophobicity does not reach requirement, therefore mineral filler used generally all needs to carry out hydrophobic modification in advance.In addition, also can reduce the viscosifying power of polymkeric substance and base material.
(3) the mineral filler meeting of high-content causes the viscosity of system excessive, thereby is unfavorable for the construction of the modes such as the spraying, roller coating, dip-coating, brushing of coating.
The existence of above three point problem causes the actual application prospect of high-content mineral filler and polymer super-hydrophobic composite coating greatly to decline, and the use content that reduces mineral filler under the super-hydrophobic function prerequisite of guarantee does not just likely reduce the excellent properties of polymer materials itself as far as possible.
Therefore the ship hull coating material of, developing a kind of water-proof climate resisting excellent performance is the new problem that those skilled in the art require study.
Summary of the invention
For addressing the above problem, the invention discloses ship hull coating material of a kind of water-proof climate resisting and preparation method thereof.
In order to achieve the above object, the invention provides following technical scheme:
A ship hull coating material for water-proof climate resisting, is characterized in that:
Concrete preparation method is:
(1) in pre-transform teactor, add body material, comprise that silicone resin, softening agent and tackiness agent carry out polymerization, be aggregated to the 70-95% that transformation efficiency is the phase inversion start point of silicone resin-softening agent-adhesive mixture;
(2) mixture forming in step (1) is separated, to generate the first logistics that comprises the 75-90wt% of mixture in described step (1) and to comprise the second logistics of mixture in the step (1) that surplus formed;
(3) in the second reactor, add the first logistics, carry out further polymerization, cause the inversion of phases of the first logistics;
(4) by the second logistics obtaining in inversion of phases the first logistics in step (3) and step (2) with 25-33s -1shearing rate in static mixer, mix, carry out inversion of phases for the second time, obtain silicone resin colloid;
(5) the silicone resin colloid obtaining in step (4) is added in glue pot, adds inorganic powder and processing aid, stir and obtain the mixed stream of silicone resin and inorganic powder;
(6) mixed stream that will obtain in step (5) imports in extruding machine and extrudes, and is made into sheet material or meal after cooling.
First silicone resin, softening agent and tackiness agent are joined in pre-transform teactor, carry out polyreaction.Form silicone resin-softening agent-adhesive mixture; Interpolation softening agent can improve the modulus in flexure of silicone resin, promotes its toughness; Add tackiness agent and can make silicone resin in the end there is enough intensity when cooling curing, and improve its viscosity, make it to be convenient to carry out combination with other products.And silicone resin has remarkable moisture resistance, waterproof, cold-resistant and weathering resistance, it is outstanding super-hydrophobic base material.
Subsequently silicone resin-softening agent-the adhesive mixture forming is separated into the first logistics and the second logistics, the first logistics is carried out to inversion of phases, remix carries out inversion of phases for the second time with the second logistics, forms organic silicon resin glue body.
Afterwards the silicone resin colloid of formation is put into glue pot, and add inorganic powder and processing aid, stir and form the mixed stream of silicone resin and inorganic powder, extrude, can obtain ship hull coating material after cooling by extruding machine.
As preferably, the shared mass percent of silicone resin, softening agent and tackiness agent in step (1) is respectively: 85-90%, 5-10%, 5-10%.
As preferably, the moiety of the inorganic powder in step (5) and the shared mass percent of each composition are: TiO 2: 45-60%, Al 2o 3: 30-40%, SiO 2: 5-20%.
Use TiO 2, Al 2o 3, SiO 2as inorganic powder, can make the ship hull coating material of moulding there is lower thermal expansivity, and can keep outstanding moisture resistance, the waterproof of silicone resin, cold-resistant and weathering resistance.
As preferably, the moiety of processing aid and the mass percent of each composition in step (5) are: expanding material: 75-85%, stablizer: 15-25%.
Adding expanding material can be by intermolecular linkage force, silicone resin can be combined as a whole with inorganic powder, and then obtain stable mixture; Add stablizer and can keep chemical equilibrium, reduce mixture surface tension, prevent the effects such as light, thermolysis or oxygenolysis.
The present invention is compared with existing ship hull coating material, and beneficial effect is: (1) makes silicone resin can keep good waterproof and weathering resistance; (2) content of inorganic powder is lower for the impact of silicone resin viscosity; (3) preparation technology and equipment are simpler, and production efficiency is high.
Embodiment
Below with reference to specific embodiment, technical scheme provided by the invention is elaborated, should understands following embodiment and only be not used in and limit the scope of the invention for the present invention is described.
Embodiment 1
A ship hull coating material for water-proof climate resisting, is characterized in that:
Concrete preparation method is:
(1) in pre-transform teactor, add body material, comprise that silicone resin, softening agent and tackiness agent carry out polymerization, the shared mass percent of silicone resin, softening agent and tackiness agent is respectively: 85%, 5%, 10%; Be aggregated to transformation efficiency and be silicone resin-softening agent-adhesive mixture phase inversion start point 75%;
(2) mixture forming in step (1) is separated, to generate the first logistics that comprises the 78wt% of mixture in described step (1) and to comprise the second logistics of mixture in the step (1) that surplus formed;
(3) in the second reactor, add the first logistics, carry out further polymerization, cause the inversion of phases of the first logistics;
(4) by the second logistics obtaining in inversion of phases the first logistics in step (3) and step (2) with 33s -1shearing rate in static mixer, mix, carry out inversion of phases for the second time, obtain silicone resin colloid;
(5) the silicone resin colloid obtaining in step (4) is added in glue pot, adds inorganic powder and processing aid, stir and obtain the mixed stream of silicone resin and inorganic powder; The moiety of inorganic powder and the shared mass percent of each composition are: TiO 2: 45%, Al 2o 3: 40%, SiO 2: 15%.; The moiety of processing aid and the mass percent of each composition are: expanding material: 85%, stablizer: 15%;
(6) mixed stream that will obtain in step (5) imports in extruding machine and extrudes, and is made into sheet material or meal after cooling.
Represent the hydrophobicity of coating with contact angle, the contact angle of the ship hull coating material obtaining by above method is 155.3 °, and water droplet can balling-up shape can roll from coating surface in the roll angle situation that is less than 5 °.
Embodiment 2
A ship hull coating material for water-proof climate resisting, is characterized in that:
Concrete preparation method is:
(1) in pre-transform teactor, add body material, comprise that silicone resin, softening agent and tackiness agent carry out polymerization, the shared mass percent of silicone resin, softening agent and tackiness agent is respectively: 87%, 7%, 6%; Be aggregated to transformation efficiency and be silicone resin-softening agent-adhesive mixture phase inversion start point 85%;
(2) mixture forming in step (1) is separated, to generate the first logistics that comprises the 86wt% of mixture in described step (1) and to comprise the second logistics of mixture in the step (1) that surplus formed;
(3) in the second reactor, add the first logistics, carry out further polymerization, cause the inversion of phases of the first logistics;
(4) by the second logistics obtaining in inversion of phases the first logistics in step (3) and step (2) with 30s -1shearing rate in static mixer, mix, carry out inversion of phases for the second time, obtain silicone resin colloid;
(5) the silicone resin colloid obtaining in step (4) is added in glue pot, adds inorganic powder and processing aid, stir and obtain the mixed stream of silicone resin and inorganic powder; The moiety of inorganic powder and the shared mass percent of each composition are: TiO 2: 55%, Al 2o 3: 35%, SiO 2: 10%.; The moiety of processing aid and the mass percent of each composition are: expanding material: 80%, stablizer: 20%;
(6) mixed stream that will obtain in step (5) imports in extruding machine and extrudes, and is made into sheet material or meal after cooling.
Represent the hydrophobicity of coating with contact angle, the contact angle of the ship hull coating material obtaining by above method is 158.2 °, and water droplet can balling-up shape can roll from coating surface in the roll angle situation that is less than 5 °.
Embodiment 3
A ship hull coating material for water-proof climate resisting, is characterized in that:
Concrete preparation method is:
(1) in pre-transform teactor, add body material, comprise that silicone resin, softening agent and tackiness agent carry out polymerization, the shared mass percent of silicone resin, softening agent and tackiness agent is respectively: 90%, 5%, 5%; Be aggregated to transformation efficiency and be silicone resin-softening agent-adhesive mixture phase inversion start point 95%;
(2) mixture forming in step (1) is separated, to generate the first logistics that comprises the 90wt% of mixture in described step (1) and to comprise the second logistics of mixture in the step (1) that surplus formed;
(3) in the second reactor, add the first logistics, carry out further polymerization, cause the inversion of phases of the first logistics;
(4) by the second logistics obtaining in inversion of phases the first logistics in step (3) and step (2) with 25s -1shearing rate in static mixer, mix, carry out inversion of phases for the second time, obtain silicone resin colloid;
(5) the silicone resin colloid obtaining in step (4) is added in glue pot, adds inorganic powder and processing aid, stir and obtain the mixed stream of silicone resin and inorganic powder; The moiety of inorganic powder and the shared mass percent of each composition are: TiO 2: 60%, Al 2o 3: 30%, SiO 2: 10%.; The moiety of processing aid and the mass percent of each composition are: expanding material: 75%, stablizer: 25%;
(6) mixed stream that will obtain in step (5) imports in extruding machine and extrudes, and is made into sheet material or meal after cooling.
Represent the hydrophobicity of coating with contact angle, the contact angle of the ship hull coating material obtaining by above method is 161.6 °, and water droplet can balling-up shape can roll from coating surface in the roll angle situation that is less than 5 °.
Finally it should be noted that, above embodiment is the non-limiting technical scheme in order to technical scheme of the present invention to be described only, those of ordinary skill in the art is to be understood that, those are modified or are equal to replacement technical scheme of the present invention, and do not depart from aim and the scope of the technical program, all should be encompassed in the middle of claim scope of the present invention.

Claims (4)

1. a ship hull coating material for water-proof climate resisting, is characterized in that:
Concrete preparation method is:
(1) in pre-transform teactor, add body material, comprise that silicone resin, softening agent and tackiness agent carry out polymerization, be aggregated to the 70-95% that transformation efficiency is the phase inversion start point of silicone resin-softening agent-adhesive mixture;
(2) mixture forming in step (1) is separated, to generate the first logistics that comprises the 75-90wt% of mixture in described step (1) and to comprise the second logistics of mixture in the step (1) that surplus formed;
(3) in the second reactor, add the first logistics, carry out further polymerization, cause the inversion of phases of the first logistics;
(4) by the second logistics obtaining in inversion of phases the first logistics in step (3) and step (2) with 25-33s -1shearing rate in static mixer, mix, carry out inversion of phases for the second time, obtain silicone resin colloid;
(5) the silicone resin colloid obtaining in step (4) is added in glue pot, adds inorganic powder and processing aid, stir and obtain the mixed stream of silicone resin and inorganic powder;
(6) mixed stream that will obtain in step (5) imports in extruding machine and extrudes, and is made into sheet material or meal after cooling.
2. the ship hull coating material of a kind of water-proof climate resisting according to claim 1, is characterized in that: the shared mass percent of silicone resin, softening agent and tackiness agent in described step (1) is respectively: 85-90%, 5-10%, 5-10%.
3. the ship hull coating material of a kind of water-proof climate resisting according to claim 1, is characterized in that: the moiety of the inorganic powder in described step (5) and the shared mass percent of each composition are: TiO 2: 45-60%, Al 2o 3: 30-40%, SiO 2: 5-20%.
4. the ship hull coating material of a kind of water-proof climate resisting according to claim 1, is characterized in that: the moiety of processing aid and the mass percent of each composition in described step (5) are: expanding material: 75-85%, stablizer: 15-25%.
CN201410224266.4A 2014-05-24 2014-05-24 Ship hull coating material of a kind of water-proof climate resisting and preparation method thereof Active CN103992737B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07315282A (en) * 1994-05-26 1995-12-05 Daikyo Manabu Antifouling painting method for frp hull and antifouling frp hull
CN101155647A (en) * 2005-04-05 2008-04-02 中国涂料株式会社 Tie coat for organopolysiloxane antifouling coat, composite coats, and ships and underwater structures covered with the composite coats
CN101605831A (en) * 2006-12-19 2009-12-16 陶氏环球技术公司 The polyurethane dispersions of super-high solid content and the continuation method of producing this ultra-high solid content polyurethane dispersions
CN101624502A (en) * 2008-07-07 2010-01-13 信越化学工业株式会社 Antifouling coating composition and underwater structure using the same
CN102056996A (en) * 2008-04-30 2011-05-11 蓝星有机硅法国公司 Article having antisoiling properties and intended to be employed in aquatic uses, in particular marine uses

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07315282A (en) * 1994-05-26 1995-12-05 Daikyo Manabu Antifouling painting method for frp hull and antifouling frp hull
CN101155647A (en) * 2005-04-05 2008-04-02 中国涂料株式会社 Tie coat for organopolysiloxane antifouling coat, composite coats, and ships and underwater structures covered with the composite coats
CN101605831A (en) * 2006-12-19 2009-12-16 陶氏环球技术公司 The polyurethane dispersions of super-high solid content and the continuation method of producing this ultra-high solid content polyurethane dispersions
CN102056996A (en) * 2008-04-30 2011-05-11 蓝星有机硅法国公司 Article having antisoiling properties and intended to be employed in aquatic uses, in particular marine uses
CN101624502A (en) * 2008-07-07 2010-01-13 信越化学工业株式会社 Antifouling coating composition and underwater structure using the same

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Application publication date: 20140820

Assignee: JIANGSU YICHUN WUJIAZUI SHIPBUILDING INDUSTRY CO., LTD.

Assignor: Nanjing Wu Jiazui shipbuilding company limited

Contract record no.: 2015320000061

Denomination of invention: Waterproof weather-resistant ship coating and preparation method thereof

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Assignee: JIANGSU YICHUN WUJIAZUI SHIPBUILDING INDUSTRY CO., LTD.

Assignor: Nanjing Wu Jiazui shipbuilding company limited

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Effective date of registration: 20181107

Address after: 313009 Jinma East Road, Ma Lok village, Nanxun Economic Development Zone, Huzhou, Zhejiang, 3

Patentee after: Huzhou Environmental Protection Technology Co. Ltd.

Address before: 210043 Dongjiang village, Bagua Zhou street, Qixia District, Nanjing, Jiangsu

Patentee before: Nanjing Wu Jiazui shipbuilding company limited

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Effective date of registration: 20190618

Address after: 528000 Datang Town Science and Technology Industrial Zone, Sanshui District, Foshan City, Guangdong Province, 44-3A (F3)

Patentee after: Foshan Fudi, waterproof building materials Co. Ltd

Address before: 313009 Jinma East Road, Ma Lok village, Nanxun Economic Development Zone, Huzhou, Zhejiang, 3

Patentee before: Huzhou Environmental Protection Technology Co. Ltd.