CN103991721B - A kind of fire proofing material filler device - Google Patents
A kind of fire proofing material filler device Download PDFInfo
- Publication number
- CN103991721B CN103991721B CN201410206885.0A CN201410206885A CN103991721B CN 103991721 B CN103991721 B CN 103991721B CN 201410206885 A CN201410206885 A CN 201410206885A CN 103991721 B CN103991721 B CN 103991721B
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- CN
- China
- Prior art keywords
- workbench
- scraping plate
- vibration workbench
- vibration
- receiving hopper
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 239000000463 material Substances 0.000 title claims abstract description 41
- 239000000945 filler Substances 0.000 title abstract description 15
- 238000004079 fireproofing Methods 0.000 title abstract 3
- 238000007790 scraping Methods 0.000 claims abstract description 27
- 238000007599 discharging Methods 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 3
- 229920001971 elastomer Polymers 0.000 abstract 1
- 239000000806 elastomer Substances 0.000 abstract 1
- 239000000843 powder Substances 0.000 abstract 1
- 239000011162 core material Substances 0.000 description 18
- 238000000034 method Methods 0.000 description 15
- 230000008569 process Effects 0.000 description 14
- 239000003063 flame retardant Substances 0.000 description 4
- 238000012856 packing Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005429 filling process Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 239000010451 perlite Substances 0.000 description 1
- 235000019362 perlite Nutrition 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 239000010455 vermiculite Substances 0.000 description 1
- 235000019354 vermiculite Nutrition 0.000 description 1
- 229910052902 vermiculite Inorganic materials 0.000 description 1
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- Special Wing (AREA)
Abstract
The invention provides a kind of fire proofing material filler device, it includes electromagnetic shaker, vibrations workbench, vibrations workbench is connected by elastomer and support are fixing, support is hollow frame formula structure, it is fixedly connected with driving wheel below vibrations workbench, it is provided with conveyer belt between driving wheel and vibrations workbench, vibrations workbench two ends are respectively arranged with front arc portion and rear arc portion on conveyer belt traffic direction, vibrations workbench is provided with a material scraping plate in side, front arc portion, material scraping plate is connected with vibrations workbench by telescopic rod member, it it is arc bottom material scraping plate, material scraping plate is 65 75 degree with the angle of conveyer belt, a receiving hopper it is provided with below front arc portion, a splicing plate tilted and extend in receiving hopper it is provided with to receiving hopper below support, vibrations workbench is provided above powder funnel in side, rear arc portion.A kind of fire proofing material filler device provided by the present invention, can ensure door leaf generate during the uniformity of filler and flatness quality.
Description
Technical Field
The invention relates to material filling equipment, in particular to a device for carrying out vibration filling on a fireproof door leaf with a grid structure.
Background
The door leaf of the existing fireproof door is generally filled with fireproof and heat-insulating fireproof materials as fillers, the fillers adopted by the existing fireproof door are door cores, and the fireproof materials such as vermiculite and perlite are generally fireproof plates made according to the size of the door leaf in advance.
Chinese patent CN201037362Y provides a fireproof door leaf, which is formed into a door core by arranging a grid with the same thickness as the edge banding frame in the door leaf in advance, and then filling fireproof materials in the grid. When fire door was prevented in the processing according to the technical scheme that this patent provided, the not door leaf of equidimension of adaptation that can be nimble, and effectively solved the problem that the door leaf product that current adoption prefabricated core panel caused the processing easily warp. In order to fill the fireproof material in the grid as the door core material, after the grid is arranged, workers are generally required to manually fill the fireproof material, but the door core material is completely filled in the grid through manual work, so that the production efficiency is low on one hand, and the filling quality is difficult to guarantee on the other hand.
Chinese patent CN201647675U provides a vibration filling machine, which comprises a vibrator and a vibration working platform, wherein the vibration filling machine is used for placing a door leaf with a grid on the vibration working platform by a worker, manually pouring a door core material for filling on the door leaf, then manually laying uniformly, and starting the vibrator, so that the filler can be uniformly filled in the grid. Utilize the vibration filling machine that chinese patent CN201647675U provided, though the filling quality that prevents fire door core filler can be better guarantee, nevertheless scattered filler of vibrations in-process is difficult to clear up the recovery, in addition, when filler emptys too much, needs the manual work to scrape unnecessary filler that exceeds door leaf banding frame thickness, and the manual work is strickleed off the filler and is difficult to guarantee the roughness quality of filler.
Disclosure of Invention
The technical problem underlying the present invention is to provide a device for filling fire-resistant material that reduces or avoids the aforementioned problems.
In order to solve the technical problems, the invention provides a fireproof material filling device, which comprises a vibrator and a vibration workbench fixedly connected with the vibrator, wherein the vibration workbench is fixedly connected with a machine base through an elastic body, the machine base is of a hollow frame structure, a driving wheel is fixedly connected below the vibration workbench, a conveying belt capable of sliding on the vibration workbench is arranged between the driving wheel and the vibration workbench, two ends of the vibration workbench are respectively provided with a front arc part and a rear arc part in the running direction of the conveying belt, one side of the front arc part of the vibration workbench is provided with a scraping plate, the scraping plate is connected with the vibration workbench through a telescopic rod piece, the bottom of the scraping plate is arc-shaped, the included angle between the scraping plate and the conveying belt is 65-75 degrees, a material receiving hopper is arranged below the front arc part, the base is provided with a material receiving plate which inclines towards the material receiving hopper and extends into the material receiving hopper, and the vibrating workbench is provided with a filling hopper above one side of the rear arc-shaped part.
Preferably, the filling hopper is a hollow inverted frustum structure, and comprises a hollow body part, wherein a pair of width adjusting plates capable of sliding towards two sides and an arc-shaped discharging plate rotatably connected with the hollow body part are arranged at an opening at the bottom of the hollow body part.
According to the fireproof material filling device provided by the invention, the slidable conveying belt is arranged on the vibration workbench, so that most of filling materials scattered in the door leaf filling process can be collected on the conveying belt and recycled by the material receiving hopper along with the operation of the conveying belt, and in addition, the scraping operation of redundant filling materials can be automatically completed in the door leaf conveying process through the arrangement of the scraping plate, so that the flatness quality of the filling materials in the door leaf generating process can be ensured.
Drawings
The drawings are only for purposes of illustrating and explaining the present invention and are not to be construed as limiting the scope of the present invention. Wherein,
FIG. 1 is a schematic view of a fire-retardant packing device according to an embodiment of the present invention;
FIG. 2 is a schematic top view of the fire-retardant packing device shown in FIG. 1;
fig. 3 is a schematic view of the structure of the hopper 8 shown in fig. 1.
Detailed Description
In order to more clearly understand the technical features, objects, and effects of the present invention, embodiments of the present invention will now be described with reference to the accompanying drawings. Wherein like parts are given like reference numerals.
FIG. 1 is a schematic view of a fire-retardant packing device according to an embodiment of the present invention; fig. 2 is a schematic top view of the fire-retardant packing device shown in fig. 1. Referring to fig. 1-2, the present invention provides a fire-proof material filling device, which comprises a vibrator 1, a vibration table 2 fixedly connected with the vibrator 1, wherein the vibration table 2 is fixedly connected with a machine base 4 through an elastic body 3, the machine base 4 is of a hollow frame structure, a driving wheel 21 is fixedly connected below the vibration table 2, a closed conveyor belt 22 capable of sliding on the vibration table 2 is arranged between the driving wheel 21 and the vibration table 2, two ends of the vibration table 2 are respectively provided with a front arc-shaped portion 201 and a rear arc-shaped portion 202 in the running direction a of the conveyor belt 22, the vibration table 2 is provided with a scraping plate 23 on one side of the front arc-shaped portion 201, the scraping plate 23 is connected with the vibration table 2 through a telescopic rod, the bottom of the scraping plate 23 is arc-shaped, the included angle alpha between the scraping plate 23 and the conveyor belt 22 is 65-75 degrees, a receiving hopper 5 is arranged below the front arc-shaped part 201, a receiving plate 6 which inclines towards the receiving hopper 5 and extends into the receiving hopper 5 is arranged below the machine base 4, and a filling hopper 8 is arranged above the vibrating workbench 2 on one side of the rear arc-shaped part 202.
The invention is improved on the basis of the Chinese patent CN201647675U mentioned in the background technology and is used for filling the core material of the fireproof door with a structure similar to that of the Chinese patent CN201037362Y mentioned in the background technology. Through the setting with 2 fixed connection of vibrations workstation drive wheel 21 to can lay and to be in gliding on the vibrations workstation 2 conveyer belt 22, because drive wheel 21 with vibrations workstation 2 is fixed connection, consequently, vibrations workstation 2 is in vibrations during operation under the effect of electromagnetic shaker 1, conveyer belt 22 with drive wheel 21 homoenergetic with vibrations workstation 2 is synchronous. The conveyor belt 22 allows the door leaf 7 to be processed to be conveniently conveyed between the fireproof material filling device and the equipment of the subsequent process. As shown in fig. 1, an arrow a indicates a conveying direction of the door leaf 7. The both ends of vibrations workstation 2 are in conveyer belt 22 traffic direction A is provided with preceding arc portion 201 and back arc portion 202 respectively, just so can ensure conveyer belt 22 in the motion process with smooth transition between vibrations workstation 2 avoids conveyer belt 22's damage.
Fig. 3 is a schematic structural view of the filling funnel 8 shown in fig. 1, and referring to fig. 3, the filling funnel 8 may be a hollow inverted frustum structure, which includes a hollow body 80, a pair of width-adjusting plates 81 capable of sliding towards two sides and an arc-shaped discharging plate 82 rotatably connected to the hollow body 80 are disposed at a bottom opening of the hollow body 80, a filling width of a material falling from the filling funnel 8 can be adjusted by setting a distance between the width-adjusting plates 81, when the discharging plate 82 rotates to close the bottom opening of the hollow body 80, the material does not fall from the filling funnel 8, when a material needs to be fed downwards from the filling funnel 8, the material can fall from a neutral position between the width-adjusting plates 81 by rotating the discharging plate 82 only to leave the bottom opening of the hollow body 80, and by adjusting a rotation angle of the discharging plate 82, the feeding density of falling materials can be controlled. The discharge plate 82 can be controlled and adjusted by a motor or manually by arranging a pull rod.
When core material is required to be filled into the door leaf 7 of the fire door with a structure similar to that of the aforementioned chinese patent CN201037362Y, the door leaf 7 with a grid may be placed on the conveyor belt 22, and during the process of conveying the door leaf 7 to the middle position of the vibration table 2, the filling hopper 8 may be used to drop down the fireproof material as the door core material, and the filling hopper 8 may be fixed above the conveyor belt 22 by using a base (not shown in fig. 1 and 2) alone or may be fixedly connected to the base 4 (not shown in fig. 1 and 2), mainly for dropping the door leaf 7 during the conveying process. In the process that the door leaf 7 is conveyed to the middle position of the vibration workbench 2, the door core material thrown from the filling hopper 8 can be evenly poured into the door leaf 7, after the feeding is finished, closing the filling hopper 8, starting the vibrator 1 to enable the vibration workbench 2 to drive the door leaf 7 to vibrate, so that the door core materials can be uniformly filled in the grids of the door leaf 7, the door core materials scattered in the vibration process can fall on the conveyor belt 22, and after the vibration filling is finished, stopping the vibrator 1, starting the driving wheel 21, making the conveyor belt 22 drive the door leaf 7 to move along the arrow A direction, during the process that the door leaf 7 moves out of the fireproof material filling device, the door core material scattered on the conveyor belt 22 falls into the receiving hopper 5 under the action of the gravity of the door core material, so that the recovery of the door core material scattered in the process of vibration filling is completed.
The distance between the bottom of the scraping plate 23 and the conveyor belt 22 may be slightly greater than the thickness of the door leaf 7, so that when the door leaf 7 passes under the scraping plate 23, the excess filler can be scraped by the scraping plate 23, and the scraping plate 23 can ensure the flatness quality after the door leaf 7 is filled when the door leaf 7 is produced in batch.
The bottom of the scraper 23 may be arc-shaped, and may form a certain inclination angle with the conveyor belt 22, and an included angle α between the scraper 23 and the conveyor belt 22 is 65-75 degrees. Therefore, the filled core material structure can not be damaged excessively in the scraping process. When the door leaves 7 with different thickness and size are processed, the distance between the bottom of the scraping plate 23 and the conveyor belt 22 can be adjusted by adjusting the telescopic rod pieces connecting the scraping plate 23 and the vibration workbench 2.
The frame 4 is the cavity frame structure, frame 4 below can also set up one to connect hopper 5 slope and extend to connect the flitch 6 that connects in the hopper 5, like this, follow in the vibrations process the core material that conveyer belt 22 left will drop connect on the flitch 6 to can slide down under the action of gravity connect in the hopper 5.
According to the fireproof material filling device provided by the invention, the slidable conveying belt is arranged on the vibration workbench, so that most of filling materials scattered in the door leaf filling process can be collected on the conveying belt and recycled by the material receiving hopper along with the operation of the conveying belt, and in addition, the scraping operation of redundant filling materials can be automatically completed in the door leaf conveying process through the arrangement of the scraping plate, so that the flatness quality of the filling materials in the door leaf generating process can be ensured.
It should be appreciated by those of skill in the art that while the present invention has been described in terms of several embodiments, not every embodiment includes only a single embodiment. The description is given for clearness of understanding only, and it is to be understood that all matters in the embodiments are to be interpreted as including technical equivalents which are related to the embodiments and which are combined with each other to illustrate the scope of the present invention.
The above description is only an exemplary embodiment of the present invention, and is not intended to limit the scope of the present invention. Any equivalent alterations, modifications and combinations can be made by those skilled in the art without departing from the spirit and principles of the invention.
Claims (2)
1. A fireproof material filling device comprises a vibrator and a vibration workbench fixedly connected with the vibrator, wherein the vibration workbench is fixedly connected with the machine base through an elastic body, the machine base is of a hollow frame structure, and the fireproof material filling device is characterized in that a driving wheel is fixedly connected below the vibration workbench, a conveying belt capable of sliding on the vibration workbench is arranged between the driving wheel and the vibration workbench, the two ends of the vibration workbench are respectively provided with a front arc part and a rear arc part in the running direction of the conveying belt, when the vibration workbench vibrates under the action of the vibrator, the conveying belt and the driving wheel can synchronously vibrate with the vibration workbench, one side of the front arc part of the vibration workbench is provided with a scraping plate, and the scraping plate is connected with the vibration workbench through a telescopic rod piece, the bottom of the scraping plate is arc-shaped, an included angle between the scraping plate and the conveying belt is 65-75 degrees, a receiving hopper is arranged below the front arc-shaped part, a receiving plate which inclines towards the receiving hopper and extends into the receiving hopper is arranged below the base, and a filling hopper is arranged above the vibration workbench on one side of the rear arc-shaped part.
2. The apparatus as claimed in claim 1, wherein the hopper is a hollow inverted cone structure comprising a hollow main body, a pair of width-adjusting plates sliding to both sides and an arc-shaped discharging plate rotatably connected to the hollow main body are provided at the bottom opening of the hollow main body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410206885.0A CN103991721B (en) | 2014-05-16 | 2014-05-16 | A kind of fire proofing material filler device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410206885.0A CN103991721B (en) | 2014-05-16 | 2014-05-16 | A kind of fire proofing material filler device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103991721A CN103991721A (en) | 2014-08-20 |
| CN103991721B true CN103991721B (en) | 2016-08-24 |
Family
ID=51306116
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410206885.0A Expired - Fee Related CN103991721B (en) | 2014-05-16 | 2014-05-16 | A kind of fire proofing material filler device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103991721B (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106044812B (en) * | 2016-07-21 | 2024-03-29 | 浙江天乙环保科技股份有限公司 | Fireproof door filler production and recovery integrated system device |
| CN106827223A (en) * | 2016-12-30 | 2017-06-13 | 重庆宜居门业有限公司 | Fire resisting timber door fills out core equipment |
| CN109335089A (en) * | 2018-10-17 | 2019-02-15 | 武汉心浩智能科技有限公司 | Filling device |
| CN109466945A (en) * | 2018-10-23 | 2019-03-15 | 芜湖市元奎新材料科技有限公司 | A kind of fire proofing material filler device |
| CN111717687A (en) * | 2020-08-17 | 2020-09-29 | 江苏聚缘机械设备有限公司 | Go up rice steamer cloth mechanism for robot |
| CN113460736B (en) * | 2021-07-19 | 2023-03-10 | 安庆市徽富防火材料有限公司 | Fireproof material filling device and using method thereof |
| CN116369257B (en) * | 2023-03-31 | 2024-05-28 | 通威农业发展有限公司 | Prawn culture system and feeding method |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4271876A (en) * | 1979-04-05 | 1981-06-09 | Nash Henry R | Method and apparatus for filling honeycomb panels with fiber insulation |
| CN201647675U (en) * | 2010-04-09 | 2010-11-24 | 重庆远东门窗有限公司 | Jolt-packing machine |
| CN203268857U (en) * | 2013-01-25 | 2013-11-06 | 贵阳大新机械加工有限公司 | Chain wheel vibration packing machine |
| CN203496078U (en) * | 2013-09-18 | 2014-03-26 | 长沙市中达建材有限公司 | Automatic blanking and strickling device for surface layer of the self-insulation composite building blocks |
-
2014
- 2014-05-16 CN CN201410206885.0A patent/CN103991721B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4271876A (en) * | 1979-04-05 | 1981-06-09 | Nash Henry R | Method and apparatus for filling honeycomb panels with fiber insulation |
| CN201647675U (en) * | 2010-04-09 | 2010-11-24 | 重庆远东门窗有限公司 | Jolt-packing machine |
| CN203268857U (en) * | 2013-01-25 | 2013-11-06 | 贵阳大新机械加工有限公司 | Chain wheel vibration packing machine |
| CN203496078U (en) * | 2013-09-18 | 2014-03-26 | 长沙市中达建材有限公司 | Automatic blanking and strickling device for surface layer of the self-insulation composite building blocks |
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| Publication number | Publication date |
|---|---|
| CN103991721A (en) | 2014-08-20 |
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Granted publication date: 20160824 Termination date: 20170516 |
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| CF01 | Termination of patent right due to non-payment of annual fee |