CN103991142A - Quantitative mortar circulation system - Google Patents
Quantitative mortar circulation system Download PDFInfo
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- CN103991142A CN103991142A CN201410216249.6A CN201410216249A CN103991142A CN 103991142 A CN103991142 A CN 103991142A CN 201410216249 A CN201410216249 A CN 201410216249A CN 103991142 A CN103991142 A CN 103991142A
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- mortar
- staving
- quantitative
- membrane pump
- threeway
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Abstract
The invention relates to a quantitative mortar circulation system. The quantitative mortar circulation system is characterized by comprising a mortar stirring bucket (1), a membrane pump (2), a mortar circulation bucket (3) and a mortar tank (4), wherein the mortar circulation bucket (3) comprises a bucket body (3.1), the bottom of the bucket body (3.1) is connected with a discharging pipe (3.7), a guiding tee joint (3.8) and a valve (3.9) are arranged on the discharging pipe (3.7), the guiding tee joint (3.8) is connected with a hose (3.10), the top of the hose (3.10) is connected with a lifting pipe (3.11), the top of the lifting pipe (3.11) is connected with an overflow tee joint (3.12), the position of an overflow port (3.12.2) of the overflow tee joint (3.12) is connected to a material returning cylinder (10) through a material returning hose (9). The quantitative mortar circulation system has the advantages of being high in weighing accuracy and saving raw materials and labors.
Description
Technical field
The present invention relates to the quantitative turnaround system of a kind of mortar, be mainly used in the incisory mortar turnover of silicon chip in solar photovoltaic assembly processing procedure.
Background technology
Mortar is one of major auxiliary burden of silicon chip cutter cutting silicon rod, according to different cutting techniques, and cutting at every turn, cutting machine need to be changed and squeeze into a certain amount of new mortar and reclaim mortar.Mortar turnover barrel is used for shifting and quantizing to squeeze into the mortar of cutting machine.
Traditional way is that mortar turnover barrel is extracted mortar by membrane pump out from mortar stirring barrel, and relies on the electronic scale that is positioned over mortar turnover barrel bottom to determine the amount of extracting mortar out.Extract when complete, close membrane pump, open the discharging opening valve of mortar turnover barrel, mortar is squeezed in cutting machine mortar tank.
There is following shortcoming in traditional way: the amount of supposing to require to squeeze into according to cutting technique new mortar is 100kg, due to membrane pump feeding and discharge nozzle thicker, if close membrane pump while showing 100kg according to electronic scale, the mortar being trapped in so in membrane pump feeding and discharge nozzle is just more difficult.So employee is general, can when electronic scale shows 90kg, just membrane pump feeding pipe be extracted out from mortar stirring barrel according to actual conditions, by being detained mortar in pipe, be driven in the quantitative turnaround system of mortar with regard to the similar 100kg of being like this.But membrane pump feeding and discharge nozzle need to often block or change, even if experienced old employee is also difficult to accurately control the amount of mortar in charging and discharge nozzle.This not only can cause the waste of raw material, increases employee's workload, and can affect effective execution of cutting technique.Finally can affect to product quality and cost.
Summary of the invention
The object of the invention is to overcome above-mentioned deficiency, provide a kind of weighing accurately high, save material, save the quantitative turnaround system of artificial mortar.
The object of the present invention is achieved like this:
The quantitative turnaround system of a kind of mortar, it is characterized in that it comprises mortar stirring barrel, membrane pump, mortar turnover barrel and mortar jar, between the discharging opening of described mortar stirring barrel and the charging aperture of membrane pump, be connected with the first material-pumping tube road, between the charging aperture of the discharging opening of membrane pump and mortar turnover barrel, be connected with the second material-pumping tube road, mortar jar is positioned at the discharging opening below of mortar turnover barrel, described mortar turnover barrel comprises staving, the bottom of described staving is to being externally connected with a discharge nozzle, the top of described staving is provided with staving constant voltage mouth, the sidewall of described staving is provided with the chute of vertical layout, on described discharge nozzle, be disposed with from front to back guide threeway and valve, described guide threeway connects a flexible pipe making progress, the top of described flexible pipe connects a vertical fall way of arranging, the top of fall way connects an overflow threeway, the overfall place of described overflow threeway is connected to a feed back cylinder by a feed back flexible pipe, the sidewall of described fall way is to being externally connected with two connecting rods that are arranged in parallel up and down, the outer end of connecting rod is provided with slide block, slide block is embedded in chute, connecting rod is screw rod near half section of chute, on screw rod, be provided with locking member.
The top of described staving is provided with a semicircular securing cover plate and a semicircular removable cover that can folding, is provided with handle and staving constant voltage mouth on described removable cover.
The top of described fall way connects overflow threeway by elbow.
Described membrane pump is positioned on first travelling car, and described mortar turnover barrel is positioned on second travelling car.
Compared with prior art, the invention has the beneficial effects as follows:
1, can accurately extract mortar according to technological requirement, avoid the waste of raw material;
2, electronic scale purchase cost and depreciable cost have been saved.
3, employee needn't stare at electronic scale display screen more constantly, has also saved the labour who beats or beat less the capable secondary operation of mortar because of more.
4, remove after electronic scale device more stable, the potential safety hazard that while having eliminated original employee work, turnover barrel rolls and brings.
Therefore the quantitative turnaround system of mortar of the present invention has accurately height of weighing, saves material, and saves artificial advantage.
Accompanying drawing explanation
Fig. 1 is the structural representation of the quantitative turnaround system of mortar of the present invention.
Fig. 2 is the stereogram of the mortar turnover barrel of the quantitative turnaround system of mortar of the present invention.
Fig. 3 is the front view of Fig. 2.
Fig. 4 is the chute of mortar turnover barrel and the stereogram of slide block cooperation place of the quantitative turnaround system of mortar of the present invention.
Fig. 5 is the front view of Fig. 3.
Wherein:
Mortar stirring barrel 1
Membrane pump 2
Mortar turnover barrel 3, staving 3.1, feet 3.2, base plate 3.3, securing cover plate 3.4, removable cover 3.5, handle 3.5.1, staving constant voltage mouth 3.5.2, chute 3.6, discharge nozzle 3.7, guide threeway 3.8, valve 3.9, flexible pipe 3.10, fall way 3.11, overflow threeway 3.12, overflow threeway constant voltage mouth 3.12.1, overfall 3.12.2, connecting rod 3.13, slide block 3.14, screw rod 3.13.1, pad 3.13.2, locking member 3.13.3
Mortar jar 4
The first travelling car 5
The second travelling car 6
The first material-pumping tube road 7
The second material-pumping tube road 8
Feed back flexible pipe 9
Feed back cylinder 10.
The specific embodiment
Referring to Fig. 1 ~ Fig. 5, the quantitative turnaround system of a kind of mortar the present invention relates to, it comprises mortar stirring barrel 1, membrane pump 2, mortar turnover barrel 3 and mortar jar 4, described membrane pump 2 is positioned on first travelling car 5, described mortar turnover barrel 3 is positioned on second travelling car 6, between the charging aperture of the discharging opening of mortar stirring barrel 1 and membrane pump 2, be connected with the first material-pumping tube road 7, between the charging aperture of the discharging opening of membrane pump 2 and mortar turnover barrel 3, be connected with the second material-pumping tube road 8, mortar jar 4 is positioned at the discharging opening below of mortar turnover barrel 3.
Described mortar turnover barrel 3 comprises columniform staving 3.1, the bottom of described staving 3.1 is provided with four feets 3.2, four feets 3.2 are fixed on a base plate 3.3, base plate 3.3 is positioned over the second travelling car 6 tops, the top of described staving 3.1 is provided with a semicircular securing cover plate 3.4 and a semicircular removable cover 3.5 that can folding, on described removable cover 3.5, be provided with handle 3.5.1 and staving constant voltage mouth 3.5.2, the sidewall of described staving 3.1 is provided with the chute 3.6 of vertical layout, the bottom of described staving 3.1 is to the discharge nozzle 3.7 that is externally connected with a lateral arrangement, the outer end of described discharge nozzle 3.7 is discharging opening, on described discharge nozzle 3.7, be disposed with from front to back guide threeway 3.8 and valve 3.9, two of described guide threeway 3.8 left and right interface connects discharge nozzle, the 3rd interface of described guide threeway 3.8 upward, the interface upward of described guide threeway 3.8 connects a flexible pipe making progress 3.10, the top of described flexible pipe 3.10 connects a upwards vertical fall way 3.11 of arranging, the top of fall way 3.11 connects an overflow threeway 3.12 by 90 ° of elbows, overflow threeway 3.12 comprises a horizontal interface, an interface making progress and a downward interface, horizontal interface is connected with 90 ° of elbows, interface opening part is upwards called overflow threeway constant voltage mouth 3.12.1, downward interface opening part is called overfall 3.12.2, overflow threeway constant voltage mouth 3.12.1 and staving constant voltage mouth 3.5.2 are communicated with atmosphere, the sidewall of described fall way 3.11 is to being externally connected with two connecting rods 3.13 that are arranged in parallel up and down, the outer end of connecting rod 3.13 is provided with slide block 3.14, slide block 3.14 is embedded in chute 3.6, connecting rod 3.13 is screw rod 3.13.1 near half section of chute 3.6, on screw rod 3.13.1, be provided with from outside to inside pad 3.13.2 and locking member 3.13.3, locking member 3.13.3 is rotating nut or swivel bolt.Described overfall 3.12.2 place is connected to a feed back cylinder 10 by a feed back flexible pipe 9.
Operation principle:
1, regulating reference surface
While using first, valve-off, close membrane pump, locking member is locked in slide block a high position for chute, in staving, squeeze into the mortar amount (for example 100kg) by electronic scale weighing technological requirement, unclamp locking member, regulate the height of fall way to make mortar liquid level in staving just arrive the height (remove feed back flexible pipe then can observe overfall have mortar exist but do not overflow) of overfall, locking member is locked in now the position with respect to chute by slide block, now the mortar total amount of the valve leading portion of the height at fall way place (comprises staving, the discharge nozzle of valve leading portion, guide threeway, flexible pipe, fall way, all mortars in elbow) be before by the mortar amount (100kg) of electronic scale weighing technological requirement.
2, open valve, discharge mortar, again carry out when quantitative mortar is taken only needing valve-off, open membrane pump and will in staving, squeeze into mortar, in feed back cylinder to be found, there is mortar to enter and can stop squeezing into mortar, open all mortars in valve discharge staving and be required mortar amount (100kg).
Claims (4)
1. the quantitative turnaround system of mortar, it is characterized in that it comprises mortar stirring barrel (1), membrane pump (2), mortar turnover barrel (3) and mortar jar (4), between the charging aperture of the discharging opening of described mortar stirring barrel (1) and membrane pump (2), be connected with the first material-pumping tube road (7), between the charging aperture of the discharging opening of membrane pump (2) and mortar turnover barrel (3), be connected with the second material-pumping tube road (8), mortar jar (4) is positioned at the discharging opening below of mortar turnover barrel (3), described mortar turnover barrel (3) comprises staving (3.1), the bottom of described staving (3.1) is to being externally connected with a discharge nozzle (3.7), the top of described staving (3.1) is provided with staving constant voltage mouth (3.5.2), the sidewall of described staving (3.1) is provided with the chute (3.6) of vertical layout, on described discharge nozzle (3.7), be disposed with from front to back guide threeway (3.8) and valve (3.9), described guide threeway (3.8) connects a flexible pipe making progress (3.10), the top of described flexible pipe (3.10) connects a vertical fall way (3.11) of arranging, the top of fall way (3.11) connects an overflow threeway (3.12), the overfall (3.12.2) of described overflow threeway (3.12) is located to be connected to a feed back cylinder (10) by a feed back flexible pipe (9), the sidewall of described fall way (3.11) is to being externally connected with two connecting rods (3.13) that are arranged in parallel up and down, the outer end of connecting rod (3.13) is provided with slide block (3.14), slide block (3.14) is embedded in chute (3.6), half section of the close chute (3.6) of connecting rod (3.13) is screw rod (3.13.1), on screw rod (3.13.1), be provided with locking member (3.13.3).
2. the quantitative turnaround system of a kind of mortar according to claim 1, the top that it is characterized in that described staving (3.1) is provided with a semicircular securing cover plate (3.4) and a semicircular removable cover (3.5) that can folding, is provided with handle (3.5.1) and staving constant voltage mouth (3.5.2) on described removable cover (3.5).
3. the quantitative turnaround system of a kind of mortar according to claim 1 and 2, is characterized in that the top of described fall way (11) connects overflow threeway (12) by elbow.
4. the quantitative turnaround system of a kind of mortar according to claim 1 and 2, is characterized in that described membrane pump (2) is positioned over first travelling car (5) upper, and described mortar turnover barrel (3) is positioned on second travelling car (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410216249.6A CN103991142B (en) | 2014-05-22 | 2014-05-22 | The quantitative turnaround system of mortar |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410216249.6A CN103991142B (en) | 2014-05-22 | 2014-05-22 | The quantitative turnaround system of mortar |
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| Publication Number | Publication Date |
|---|---|
| CN103991142A true CN103991142A (en) | 2014-08-20 |
| CN103991142B CN103991142B (en) | 2016-02-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410216249.6A Expired - Fee Related CN103991142B (en) | 2014-05-22 | 2014-05-22 | The quantitative turnaround system of mortar |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003251562A (en) * | 2002-02-27 | 2003-09-09 | Toshiba Ceramics Co Ltd | Working solution preparing device for slice machine |
| CN101934559A (en) * | 2010-08-12 | 2011-01-05 | 中国电子科技集团公司第四十五研究所 | Mortar feed device with pressure regulation mechanism |
| EP1671769B1 (en) * | 2004-12-17 | 2011-03-30 | Silvano Coccoli | Coring machine with cooling fluid recovery |
| CN201784063U (en) * | 2010-09-20 | 2011-04-06 | 高佳太阳能股份有限公司 | Automatic slurry extraction controller |
| CN202480267U (en) * | 2012-03-27 | 2012-10-10 | 西安华晶电子技术股份有限公司 | Water circulation system for square cutting machine and surface-grinding machine |
| CN203945514U (en) * | 2014-05-22 | 2014-11-19 | 海润光伏科技股份有限公司 | The quantitative turnaround system of mortar |
-
2014
- 2014-05-22 CN CN201410216249.6A patent/CN103991142B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003251562A (en) * | 2002-02-27 | 2003-09-09 | Toshiba Ceramics Co Ltd | Working solution preparing device for slice machine |
| EP1671769B1 (en) * | 2004-12-17 | 2011-03-30 | Silvano Coccoli | Coring machine with cooling fluid recovery |
| CN101934559A (en) * | 2010-08-12 | 2011-01-05 | 中国电子科技集团公司第四十五研究所 | Mortar feed device with pressure regulation mechanism |
| CN201784063U (en) * | 2010-09-20 | 2011-04-06 | 高佳太阳能股份有限公司 | Automatic slurry extraction controller |
| CN202480267U (en) * | 2012-03-27 | 2012-10-10 | 西安华晶电子技术股份有限公司 | Water circulation system for square cutting machine and surface-grinding machine |
| CN203945514U (en) * | 2014-05-22 | 2014-11-19 | 海润光伏科技股份有限公司 | The quantitative turnaround system of mortar |
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| Publication number | Publication date |
|---|---|
| CN103991142B (en) | 2016-02-24 |
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