CN103987902A - Wall insulation panel - Google Patents

Wall insulation panel Download PDF

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Publication number
CN103987902A
CN103987902A CN201280059649.XA CN201280059649A CN103987902A CN 103987902 A CN103987902 A CN 103987902A CN 201280059649 A CN201280059649 A CN 201280059649A CN 103987902 A CN103987902 A CN 103987902A
Authority
CN
China
Prior art keywords
plate
vip
wall
rib
insulated board
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201280059649.XA
Other languages
Chinese (zh)
Inventor
罗伯特·H·布鲁诺
L·卡巴里
彼得·埃弗雷特
马修·L·菲利普斯
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dow Silicones Corp
Original Assignee
Dow Corning Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dow Corning Corp filed Critical Dow Corning Corp
Publication of CN103987902A publication Critical patent/CN103987902A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78Heat insulating elements
    • E04B1/80Heat insulating elements slab-shaped
    • E04B1/803Heat insulating elements slab-shaped with vacuum spaces included in the slab
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/24Structural elements or technologies for improving thermal insulation
    • Y02A30/242Slab shaped vacuum insulation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B80/00Architectural or constructional elements improving the thermal performance of buildings
    • Y02B80/10Insulation, e.g. vacuum or aerogel insulation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/19Sheets or webs edge spliced or joined
    • Y10T428/192Sheets or webs coplanar
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24479Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
    • Y10T428/2457Parallel ribs and/or grooves
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24744Longitudinal or transverse tubular cavity or cell
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24752Laterally noncoextensive components
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24802Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
    • Y10T428/24851Intermediate layer is discontinuous or differential
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249953Composite having voids in a component [e.g., porous, cellular, etc.]

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Acoustics & Sound (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Building Environments (AREA)
  • Thermal Insulation (AREA)

Abstract

A wall insulation panel for use on a wall comprising at least the successive layers of: a first protective panel having a wall-meeting surface and a vacuum insulating panel (VIP) facing surface, an intermediate VIP panel; and a second protective panel having a VIP facing surface and an outward facing surface; characterised in that there is an expansion region between at least one of the first and second protective panels and the VIP panel to allow for expansion of the VIP panel without deformation of the outward facing surface of the second protective panel. In this way, the expansion region allows for expansion of the VIP panel without deformation of the VIP facing surface of the second panel, and thus without deformation of the outward facing surface. This maintains the integrity and aesthetic appearance of the outward facing surface, and any further surface or layer thereon, such as a rendered layer.

Description

Wall insulated board
The cross reference of related application
Present patent application requires priority and all advantages of the U.S. Provisional Patent Application 61/566,747 of submission on December 5th, 2011, and the content of this temporary patent application is incorporated herein by reference.
Technical field
The present invention relates to be used on body of wall and comprise the wall insulated board of vacuum heat-insulation plate (VIP), and comprising that a series of described wall insulated boards are especially to provide the wall thermal insulating covering of continuous VIP plate.
Background technology
The vacuum heat-insulation plate (VIP) that is commonly referred to " VIP plate " is efficient advanced Thermo Isolation Technique, and its effective insulating power is conventional plastic foam or fiber thermal insulation at least 3-7 times.VIP plate is more and more for strengthening static commodity as the performance of refrigerator and for refrigerator car.
VIP plate more and more for or be proposed for building heat preservation, especially in order to make the thermal efficiency of building higher.VIP plate is generally than existing warming plate compacter (because of thinner compacter), thereby guarantees to save space and energy." hollow " insulation is within the walls well-known, but also needs to improve the insulation on external wall.
Conventionally, the exterior-wall heat insulation of building is provided by the solid slab forming by conventional foam or fiber heat preservation material.This type of plate provides firm product, this product can stand the processing in construction and installation process and can cut and be shaped to any size, and can be fixed on wall by simple fixing means (comprising nail and other analog brackets), these fastening devicess can be had a mind to or accidentally be passed this type of plate and not obvious its heat insulating ability that affects.
In construction of walls process, increase after warming plate, conventionally increase and be commonly referred to as the final layer of " plastering " layer to for the outside of building provides smooth uniform facing, both covered for weather, again be construed as limiting building " outward appearance " finally to skin.
VIP plate is conventionally firm not because relating to vacuum, and needs at least certain protection to stand related processing in installation and fixation procedure.Therefore, typically, for building the VIP plate of object, on all sides, be encapsulated in one or more foam toppings completely to form warming plate.
Yet there are two problems in the VIP plate that this type of is protected completely and seals.First, although vacuum technique is improving, in VIP plate, exist vacuum still to make gas likely from atmospheric environment, by plate film, transfer to the inside of plate, that is, and vacuum " seepage ".But the size of population of the VIP plate that any seepage is all sealed impact, thus make whole warming plate expansion, and therefore make any weather on it cover or floated finish distortion.Plaster be full of cracks and allow moisture to invade, thereby affecting the integrality of plate, and becoming not attractive in appearance.
Secondly, the overall validity of vacuum heat-preserving reduces when many these type of plates are combined to form general surface or covering.This be because foam protection on all sides around VIP plate, thereby by the isolation of VIP plate, make many these type of plates be combined any continuity of " vacuum heat-preserving " property that can not form independent VIP plate.Therefore, for heat, from a side of this type of warming plate, lead to opposite side (generally leading to inside from outside) and formed " heat passage " (that is, heat is transmitted easier path).The place that the foam protection of heat passage between VIP plate no longer joined the vacuum heat-preserving part of each plate reality forms, although warming plate is joined.
Summary of the invention
Target of the present invention is to provide the improvement wall insulated board with VIP plate, the quantity that it also can adapt to VIP seepage and/or reduce the heat passage of whole a series of these type of plates for wall thermal insulating.
According to an aspect of the present invention, provide the wall insulated board being used on body of wall, it comprises at least following pantostrat:
Have body of wall join surface and towards the first surperficial guard shield of vacuum heat-insulation plate (VIP), middle VIP plate and
Have towards the surface of VIP with to the second guard shield of external surface; It is characterized in that having extended area between at least one and VIP plate of described the first and second guard shields, to allow the expansion of VIP plate, do not make the outside areal deformation of the second guard shield.
In this way, extended area allows the expansion of VIP plate and does not make the areal deformation towards VIP of the second plate and therefore do not make outside areal deformation.This has kept to integrality and the aesthetic appearance of external surface and any other surface on it or layer (as floated coat).
Wall insulated board of the present invention can be used on the body of wall of any type, form and scope, for example interior wall, exterior wall, ceiling, roof, floor, door or aim to provide any other surface of analog structure, and be not limited to these for example.The character of body of wall, scope, design and shape are not limiting factors of the present invention.
Preferably, wall insulated board can be used on the exterior wall of building.
The typical case of wall insulated board but non-limiting size can be in the scope of 0.3m to 2.5m " wide ", 0.3m to 4m " height " and 50mm to 500mm " thick ".
The character of the first guard shield, size, shape and design are not limiting factors of the present invention.It can be formed by any suitable material, be preferably durable plastic material foam, and be more preferably selected from expanded polystyrene (EPS) (EPS), extruded polystyrene (XPS), polyurethane (PU), PIR (polyisocyanurate foam), aluminium or any rigidity plastics.
Similarly, the character of the second guard shield, size, shape and design are not limiting factors of the present invention, and can be with the first guard shield identical or different.Preferably; the second guard shield can be formed by any suitable material; more preferably durable plastic material foam, is even more preferably selected from expanded polystyrene (EPS) (EPS), extruded polystyrene (XPS), polyurethane (PU), PIR (polyisocyanurate foam), aluminium or any rigidity plastics.
The second guard shield has to external surface.Term " outwards " herein for meaning the rightabout of " body of wall join surface ", as most of construction wall, have to inner surface and external surface or to external surface.In general, " outwards " surface of plate is the surface of visible plate still after plate is applied on body of wall.
Middle VIP plate can have any suitable character, size, shape and the design that can adapt between the first and second guard shields.VIP plate can be formed by any suitable outside film, film, wall, overburden etc., and these materials are commonly called " membrane material ", have vacuum in it.Vacuum can have any suitable pressure, is usually less than " environment " or " atmosphere " pressure, and if the VIP filling for pyrogenic silica is lower than 5 millibars, the VIP filling for mineral wool is lower than 1 millibar.Vacuum pressure can be relevant with other constructing variables with the size of VIP plate.
Wall insulated board can comprise one or more middle VIP plates, and they are identical or different; Optionally there are same or analogous size and other parameters, and herein, mention that term " middle VIP plate " comprises a plurality of middle VIP plate of single middle VIP plate or layering between the first and second guard shields.
As discussed above, the film of VIP plate or cladding material are intended to resist the transfer of gas from atmospheric environment to intralamellar part, and this transfer will obviously reduce the vacuum heat-preserving performance of plate and the size of plate be expanded.Membrane material such as aluminium foil has good vacuum-resistant characteristic, and is easily " sealing " during the method for manufacturing VIP plate.Inside or outside that one or more other layers or covering layer can be positioned at membrane material.Yet, can not prepare perfect vacuum layer, especially be used to form under the vacuum pressure of VIP plate, and it will be subject to the impact of " condition " of construction wall, as temperature change, long term exposure, any impact etc., and realize architecture construction business required long products life-span and validity conventionally.
VIP plate can comprise one or more interior medias.Interior media comprises the material such as aeroge, silica especially pyrogenic silica, glass fiber and glass microfiber.
According to one embodiment of present invention, for VIP plate of the present invention, be the pyrogenic silica VIP plate that can derive from Michigan, USA Midland Dow Corning Corporation (Dow Corning Corporation, Midland, MI, USA).
Extended area between at least one of the first and second guard shields of the present invention and VIP plate allows the expansion of VIP plate and does not make the outside areal deformation of the second plate.Therefore, the integrality to external surface can be kept.This integrality includes but not limited to as the opposing environment barrier of weather especially, and to external surface or add outside lip-deep any other layer to or the aesthetic appearance of surface or material.For example, to any distortion of external surface, the floated coat that makes to add on it is chapped, thereby allow moisture invade (with its known relevant issues) and become permanent not attractive in appearance.
Extended area can comprise can be in the expansion of the dimension endoadaptation vacuum heat-insulation plate of wall insulated board, and does not affect any district or the space of the shape to external surface or the plane of the second guard shield.
Extended area can partly, substantially or fully traverse one or more surfaces of VIP plate and extend.Specifically, it can have with surperficial at least one towards VIP of the first and second guard shields part, substantive or identical dimension.
According to one embodiment of present invention, the length of extended area and width are completely or length and the width of substantive coupling VIP plate.
According to another embodiment of the invention, extended area has the complete or constant in fact degree of depth, should " degree of depth " be the dimension from a side horizontal expansion of VIP plate.
According to another embodiment of the invention, extended area comprises layer of compensation.Layer of compensation optionally comprises one or more layers and/or one or more materials, and can compensate any expansion of VIP plate size.
Preferably, layer of compensation comprises one or more solids or semisolid material, and its at least a portion can be out of shape to adapt to the expansion of VIP plate.Optionally, layer of compensation can be formed by one or more identical or different materials, and at least one of wherein said material is deformable and at least one of described material can not be out of shape because of distortion or the expansion of VIP plate.
" difference " material of layer of compensation can comprise having that identical chemistry or material form (as one or more plastics) but the material with heterogeneity (as different density, molecular weight etc.).Plastics such as EPS can be different the acquisition such as density, molecular weight, with same type is provided but there are the plastics of the especially different engineering properties of heterogeneity (as intensity).
Optionally, by one or more, deformable material and one or more gas zone or space (as one or more air spaces or air pocket) form extended area as defined above.
Deformable material can traverse extended area regularly or extend brokenly, and can partly, substantially or fully traverse extended area and extend.
According to another embodiment of the invention, extended area or layer of compensation comprise the one or more members in following group, and this group comprises: rib, pipe, spring and soft foam and/or compressible foam, for example foam of dead-soft.
Optionally, extended area comprises a series of rib or pipes that extend between the surface towards VIP and VIP plate, and at least a portion of described rib or pipe can be out of shape.This type of rib or pipe can be by the soft foam of low-density PU or another kind of soft low density foam or flexible foam or flexible pipes, extrude or molded foam or even silicon foams or acrylic materials form.Optionally, rib or pipe provide corrugated surface between the surface towards VIP and VIP plate.In addition optionally, rib or pipe are from the VIP plate that extends to join towards the surface of VIP.
In another embodiment of the present invention, layer of compensation is to be shaped to the flaky material that is directly matched with extension layer.Flaky material can comprise the have deformable material first surface of (as a plurality of ribs or the ripple from the first sheet material horizontal expansion).Optionally, sheet material has second-phase effects on surface, thereby forms " sandwich " effect between deformable material.Such flaky material can be used as extruded material and forms, and is cut into required shape easily to insert extended area in the manufacture process of wall insulated board.Or, can molded layer of compensation.
Preferably, extended area is between the surface towards VIP and VIP plate of the second plate.Optionally, extended area VIP plate and the first guard shield towards between the surface of VIP, to allow equally VIP plate expansion, do not make the outside areal deformation of the second guard shield.Or extended area can be positioned in each side of VIP plate, can adapt to VIP plate from the expansion of the one or both sides of VIP plate.
As mentioned above, VIP plate conventionally only for conventional warming plate completely by one or more toppings around in the situation that so that in the integrality of more frangible VIP plate such as the process protection for building trade etc.Yet, due to protection thing on all sides around VIP plate, thereby provide together many such plates to cover body of wall can not to realize isolation in each warming plate thereby the continuity of " vacuum heat-preserving " property of the VIP plate that separates.That is to say, between VIP plate, formed heat passage, although warming plate is joined.
Therefore, in another embodiment of the present invention, wall insulated board of the present invention comprises the VIP plate of two opposite flanks that extend to wall insulated board.In this way, the VIP side of other these type of plates of leaning and arranging of can directly joining, this type of side of VIP, so as to provide traverse that two or more are adjacent, in abutting connection with the continuity of the vacuum heat-preserving effect of, docking or the wall insulated board of the present invention that otherwise engages.Therefore, do not have betwixt possible heat passage, and the quantity of " heat passage " in minimizing heat-preserving wall covering can improve the effect of the overall insulation effect on a plurality of plates.
Term used herein " is directly joined " and is related to VIP plate so that can provide the successional mode of vacuum heat-preserving effect to join or adjacency.That is to say, if there is any intermediate layer between two VIP plates, it has inappreciable impact to vacuum heat-preserving.Preferably, two of this embodiment of the present invention VIP plates adjacency without any intermediate layer in the situation that.
According to another embodiment of the invention, external plates has floated finish thereon to external surface.
Optionally, external plates comprises the horizontal warning line being parallel to external surface, to indicate cutting area.Indication cutting area on construction panel is known in the art, and generally include by the vision in external surface or moulding two dimension or three-dimensional one or more line that adds or change and form, with indication user wall insulated board, can be cut off to form final necessity of wall insulated board or the region of required form (conventionally mating with the corresponding space on body of wall), and do not affect VIP plate, more particularly do not cut and wear VIP plate and vacuum heat-preserving effect is had a negative impact.This type of warning line comprises continuous or discrete red line or indentation line.
According to a further aspect in the invention, provide comprise a series of as herein defined in abutting connection with the wall thermal insulating covering of ash wall body plate.This wall thermal insulating covering can extension in two or three dimensions (but be not limited to this) as building (as commercial building or building) smooth exterior wall.
Preferably, wall thermal insulating covering of the present invention is based on using of the present invention two or more to provide continuous VIP plate in abutting connection with wall insulated board (each wall insulated board comprises the VIP plate of two opposite flanks that extend to wall insulated board) at least one dimension, to increase the overall vacuum heat-preserving effect of wall thermal insulating covering.
Accompanying drawing explanation
Now will be only by way of example and describe embodiments of the invention with reference to accompanying drawing, in the accompanying drawings:
Fig. 1 a and 1b are respectively lateral view and the phantom drawing of the wall insulated board according to an embodiment of the invention in extend type;
Fig. 2 a and 2b are respectively lateral view and the phantom drawing of the wall insulated board in Fig. 1 of shaping form a and 1b;
Fig. 3 is the wall insulated board of Fig. 2 a lateral view after VIP plate expansion;
Fig. 4 is two front schematic view in abutting connection with wall insulated board of Fig. 1 and 2; And
Fig. 5 is the perspective schematic view of wall insulated board of Fig. 1 and 2 of a plurality of adjacency, and described a plurality of wall insulated boards form wall thermal insulating covering according to another embodiment of the invention.
The specific embodiment
With reference to accompanying drawing; Fig. 1 a, 1b, 2a and 2b have shown wall insulated board 2 according to an embodiment of the invention; it comprises having join surface 6 and towards first guard shield 4 on the surface 8 of vacuum heat-insulation plate (VIP) of body of wall; middle VIP plate 10, and have towards the surface 14 of VIP with to the second guard shield 12 of external surface 16.
Fig. 1 a and 1b shown plate is combined to provide in manufacture method before the shaping shown in Fig. 2 a and 2b or complete wall insulated board 2 in drawing together the wall insulated board 2 of spread formula.
The first guard shield 4 and second guard shield 12 each free expanded polystyrene (EPS)s (EPS) are made.EPS can easily be extruded into relevant shape, or in fact can realize other similar shapes of protective effect, to press protection or clam shell form around VIP plate 10.
Although the invention is not restricted to this; but Fig. 1 and 2 has shown first guard shield 4 of formation " base portion raceway groove "; this raceway groove has rear wall section 18 and two outstanding shoulders 19, has the inside dimension of three sides of VIP plate 10, to adapt on three sides and protect VIP plate 10.The shoulder 19 of the first guard shield 4 is also formed as corresponding outstanding roof and the diapire 20 that adapts to the second guard shield 12, and they are overlaid when forming together with Fig. 2 a is as shown in 2b.
VIP plate 10 is formed by aluminium film and internal heat solution silica dioxide medium (can derive from Michigan, USA Midland Dow Corning Corporation (Dow Corning Corporation, Midland, Michigan, USA)).
Although be not limited to this, the size of wall insulated board 2 can be in the scope of 1.5m * 1.5m * 0.5m.
The second guard shield 12 comprises extended area 22, and it is extending at the second guard shield 12 form wall insulated board 2 as shown in Fig. 2 a and 2b after between the surface 14 of VIP and the apparent surface of VIP plate 10.
Extended area 22 comprises the layer of compensation being formed by a series of parallel ribs 24 of rule that extend from the surface 14 towards VIP of the second guard shield 12, to provide wave pattern or surface between the surface 14 towards VIP and VIP plate 10.Rib 24 is by the suitable material formation of foam as soft in low-density PU that will be out of shape/compress when making as shown in Figure 3 and as mentioned below VIP plate compromise.
As illustrated in fig. 1 and 2, rib 24 extends from the surface 14 towards VIP of the second guard shield 12 the VIP plate 10 of joining completely, and rib 24 traverses whole should extension towards the surface 14 of VIP.
Wall insulated board 2 comprises and being parallel to external surface 16 to indicate the horizontal warning line 26 of cutting area.Warning line 26 is along the groove at top of the second guard shield 12 or the form of raceway groove, and it compares and can have different colors from the color of the second guard shield 12, as redness.Warning line 26 indicates and can cut or otherwise moulding and do not cut VIP plate 10 and thereby destroy the distance of its integrality the second guard shield 12 to installation personnel.
Fig. 1 and 2 has also shown two vertical side 28 of the VIP plate 10 extending to two opposite flanks of wall insulated board 2.It is " vertical " like this that this type of side is not limited to, and depends on purposes and the installation of wall insulated board 2.Vertical side 28 extends to the vertical side edge of wall insulated board 2, that is, they have " length " identical with the second guard shield 12 with the first guard shield 4.
Fig. 3 has shown the shaping wall insulated board 2 of Fig. 2 a after vacuum leakage in VIP plate 10, this seepage make VIP plate 10 especially the size of the antetheca 30 of VIP plate 10 expand.The expansion of this antetheca 30 illustrates with exaggeration form, to show best beneficial effect of the present invention.
When VIP plate antetheca 30 is outwards out of shape, conventionally with convex form distortion, its additional space can be adapted to by the distortion (that is, extruding) of relative rib 24, thereby makes extended area 22a less.The deformation extent of antetheca 30 and illustrating with exaggeration form for Fig. 3 with the degree of approach on the surface 14 towards VIP of the second guard shield 12; and the distortion of the expection in the life of product of wall insulated board 2 can be calculated in advance, to leave extensive margin of error to avoid any extruding completely at life of product middle rib 24 in extended area.
Fig. 3 has shown that the expansion of VIP plate 10 is adapted to by the extruding of relative rib 24, but the antetheca 30 of expansion does not reach the surface 14 towards VIP of the second guard shield 12.Therefore there is not distortion to external surface 16 in the second plate 12.
Can find out, extended area 22 can, similarly between VIP plate 10 and the first guard shield 4, to allow equally the relative wall expansion of VIP plate 10, and still not make being out of shape to external surface 16 of the second guard shield 12.Or extended area can be positioned in each side of VIP plate 10, can adapt to the expansion of one or two VIP plate sidewall.
Fig. 4 is the front elevation drawing to external surface 16 along two wall insulated boards 2 of the present invention of vertical side 32 adjacency.In this way, the vertical side 28 of the VIP plate 10 in each wall insulated board 2 is adjacency directly, to form the continuous VIP plate 34 of the scope of traversing two wall insulated boards 2, and therefore provide the continuity of the vacuum heat-preserving effect of two VIP plates 10 that traverse adjoiner 32.The continuity of vacuum heat-preserving effect is extended by the whole coverage of traversing wall insulated board 2 in the position of other wall insulated boards on two wall insulated board 2 sides shown in Fig. 4 with identical direction.
Fig. 5 has shown that ' 3 * 3 ' series (only by way of example) of the wall insulated board 2 being positioned on construction wall 40 are to form wall thermal insulating covering 42 according to another embodiment of the invention.Wall insulated board 2 along its vertical edge with the mode adjacency shown in Fig. 4, to the continuity of vacuum heat-preserving effect 34 is as described above provided.
After applying wall thermal insulating covering 42, that can traverse subsequently wall insulated board 2 increases one or more floated coat to external surface 16, so that the surface 44 of finally plastering to be provided.Increasing one or more floated coat provides the especially screening effect of weather of Antagonistic Environment, and for building outside final facing more attractive in appearance is provided.
Know, plaster and be easy to chap while existing any disturbance to be especially out of shape on its residing surface.Therefore, the present invention in life of product, maintain wall insulated board 2 to the indeformable ability of external surface 16 allow wall insulated board 2 maintain to external surface 16 with and on any other surface or integrality and the aesthetic appearance of layer (as the surface 44 of plastering).Maintain that surface 44 the integrality of plastering is not only attractive in appearance also to be avoided or at utmost reduce the possibilities that moisture is invaded by the surface 44 of plastering.
Therefore, the present invention can allow VIP plate to expand in wall insulated board when expansion occurs VIP plate, and does not make the outside areal deformation of the second guard shield.In this way, the present invention keeps to integrality and the aesthetic appearance of external surface and any other surface on it or layer.The present invention also provides and traverses that two or more are adjacent or in abutting connection with the continuity of the vacuum heat-preserving effect of wall insulated board.

Claims (14)

1. for the wall insulated board on body of wall, it comprises at least following pantostrat:
There is join surface and towards the first surperficial guard shield of vacuum heat-insulation plate (VIP) of body of wall;
Middle VIP plate; With
Have towards the surface of VIP with to the second guard shield of external surface;
It is characterized in that having extended area between at least one and described VIP plate of described the first and second guard shields, to allow described VIP plate expansion, do not make the described outside areal deformation of described the second guard shield.
2. plate according to claim 1, wherein said extended area comprises layer of compensation.
3. plate according to claim 2, wherein said layer of compensation comprises one or more solids or semisolid material, and its at least a portion deformable is to adapt to the expansion of described VIP plate.
4. plate according to claim 3, wherein said extended area comprises the one or more members in following group, this group comprises: the rib of rib, pipe, spring, soft low density foam, adhesion or pipe, the rib of extruding or pipe, silicon foams.
5. plate according to claim 4, wherein said extended area comprises a series of rib or pipes that extend between the surface towards VIP and described VIP plate, at least a portion of described rib or pipe is deformable.
6. according to claim 4 or plate claimed in claim 5, wherein said rib or pipe provide corrugated surface between the described surface towards VIP and described VIP plate.
7. according to the plate described in claim 4 to 6 any one, wherein said rib or the pipe surface from described towards VIP completely or substantive extension with the described VIP plate of joining.
8. according to the plate described in aforementioned claim any one, wherein said extended area is between the described surface towards VIP and described VIP plate of described the second plate.
9. according to the plate described in aforementioned claim any one, wherein said VIP plate extends to two opposite flanks of described wall insulated board.
10. according to the plate described in aforementioned claim any one, the described of wherein said the second guard shield has floated finish thereon to external surface.
11. according to the plate described in aforementioned claim any one, and wherein said VIP plate is pyrogenic silica VIP plate.
12. according to the plate described in aforementioned claim any one, wherein said the second plate comprise be parallel to described to external surface with indication cutting area horizontal warning line.
13. 1 kinds of wall thermal insulating coverings, it comprises the wall insulated board as defined in claim 1 to 12 any one of a series of adjacency.
14. wall thermal insulating coverings according to claim 11, the wherein said VIP plate that comprises separately two opposite flanks that extend to described wall insulated board in abutting connection with wall insulated board, thinks that described covering provides continuous VIP plate.
CN201280059649.XA 2011-12-05 2012-12-05 Wall insulation panel Pending CN103987902A (en)

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CA2857595A1 (en) 2013-06-13
KR20140107336A (en) 2014-09-04
BR112014013651A2 (en) 2017-06-13
EP2788555A1 (en) 2014-10-15
US20140329042A1 (en) 2014-11-06
JP2015505921A (en) 2015-02-26
MX2014006503A (en) 2014-07-14
WO2013085983A1 (en) 2013-06-13

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