CN103975113A - Wall insulation panel series - Google Patents
Wall insulation panel series Download PDFInfo
- Publication number
- CN103975113A CN103975113A CN201280059952.XA CN201280059952A CN103975113A CN 103975113 A CN103975113 A CN 103975113A CN 201280059952 A CN201280059952 A CN 201280059952A CN 103975113 A CN103975113 A CN 103975113A
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- China
- Prior art keywords
- vip
- wall
- series
- plate
- vip plate
- Prior art date
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- 238000009413 insulation Methods 0.000 title claims abstract description 19
- 239000000463 material Substances 0.000 claims description 26
- 208000002925 dental caries Diseases 0.000 claims description 6
- 229910021485 fumed silica Inorganic materials 0.000 claims description 5
- 230000001681 protective effect Effects 0.000 abstract 3
- 239000006260 foam Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 9
- 238000000465 moulding Methods 0.000 description 8
- 229920003023 plastic Polymers 0.000 description 7
- 239000004033 plastic Substances 0.000 description 7
- 239000004794 expanded polystyrene Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 5
- 238000010792 warming Methods 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 4
- 229920000582 polyisocyanurate Polymers 0.000 description 4
- 239000011495 polyisocyanurate Substances 0.000 description 4
- 239000004814 polyurethane Substances 0.000 description 4
- 239000004411 aluminium Substances 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 239000012528 membrane Substances 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000004620 low density foam Substances 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229920001410 Microfiber Polymers 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- -1 aeroge Substances 0.000 description 1
- 239000005030 aluminium foil Substances 0.000 description 1
- 230000003321 amplification Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000008258 liquid foam Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000003658 microfiber Substances 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 239000002984 plastic foam Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 238000013138 pruning Methods 0.000 description 1
- 238000002271 resection Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000012056 semi-solid material Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000008257 shaving cream Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
- E04B1/803—Heat insulating elements slab-shaped with vacuum spaces included in the slab
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/242—Slab shaped vacuum insulation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
- Y02B80/10—Insulation, e.g. vacuum or aerogel insulation
Abstract
A series of wall insulating panels for a modular wall insulating system, each wall insulating panel comprising at least the successive layers of: a first protective shell, one or more intermediate VIP panels; and a second protective shell; characterised in that the wall insulating panels of the series comprise two or more sets, each set comprising first and second protective shells having wholly or substantially the same outer dimensions, and at least first and second sets comprising either: (i) a different number of the same VIP panels; or (ii) differently shaped VIP panels; or both (i) and (ii). In this way, there can be provided to the architect, designer and/or installer of the wall insulation panels, different sets of VIP wall insulation panels having a single 'shape' or 'outer shape'. The designer, etc. can then more easily work out, plan or otherwise predict how many and which wall insulation panels are required and where, both overall, and for each wall section, position or location, etc.
Description
The cross reference of related application
Present patent application requires priority and all advantages of the U.S. Provisional Patent Application 61/566,748 of submitting on December 5th, 2011, and the content of this temporary patent application is incorporated herein by reference.
Technical field
The present invention relates to a series of complete wall insulated board for modularization body of wall heat-insulation system, each plate comprises one or more vacuum heat-insulation plates, and relates to the wall thermal insulating covering that comprises described wall insulated board.
Background technology
Conventionally be efficient advanced Thermo Isolation Technique also referred to as the vacuum heat-insulation plate (VIP) of " VIP plate ", its effective insulating power is conventional plastic foam or fiber thermal insulation at least 3-7 times.
VIP plate is used to strengthen static commodity as the performance of refrigerator and for refrigerator car.
VIP plate more and more for or be proposed for building heat preservation, especially in order to make the thermal efficiency of building higher.VIP plate is generally than existing warming plate compacter (because of thinner compacter), thereby guarantees to save space and energy." hollow " insulation is within the walls known, but more and more needs to improve the insulation on external wall.
Conventionally, the exterior-wall heat insulation of building is provided by the solid slab forming by conventional foam or fiber heat preservation material.This type of plate provides firm product, this product can stand the processing in construction and insulating process and can cut and be shaped to any size, and be fixed on wall by simple fixing means (comprising nail and other fixed supports), these fastening devicess can be had a mind to or accidentally do not affected its character through this type of plate.
VIP plate is conventionally firm not because relating to vacuum, and needs at least certain protection to stand related processing in installation and fixation procedure.Therefore, typically, be encapsulated in foam topping for the VIP plate of building object completely with the form of " sandwich ", only there is the one size or the shape that do not allow any obvious change big or small.This type of conventional plate cannot cut or obviously be trimmed to any shape, wears VIP plate itself, thereby vacuum heat-preserving effect is had a negative impact because this can cut.They only have by its edge and just can be fixed on body of wall, to avoid equally cutting the inside of VIP plate.
Therefore, when covering inaccuracy moulding when adapting to the body of wall of this type of warming plate of accurate and complete quantity, non-VIP " filling " plate that must use other types.Especially true when this exists many windows in body of wall, make to exist the obvious region of many conventional warming plates that cannot use a kind of size, thereby to a certain degree lost the overall validity that uses vacuum heat-preserving.
Summary of the invention
Target of the present invention is to provide a series of improved wall insulated boards, and it provides the one-tenth cage plate of the VIP plate with variable number or shape.
According to an aspect of the present invention, provide a series of wall insulated boards for modularization body of wall heat-insulation system, each wall insulated board comprises at least following pantostrat: the first containment vessel, one or more middle VIP plate and the second containment vessel; The wall insulated board that it is characterized in that described series comprises two covers or more covers, and every suit comprises first and second containment vessels with complete or identical in fact external dimensions, and at least the first and second cover comprise following any one:
(i) the identical VIP plate of varying number; Or
(ii) difform VIP plate; Or
(iii) (i) and (ii) the two.
In this way, the architect, designer and/or the installation personnel that can be wall insulated board provide the different complete VIP wall insulated board with single " shape " or " profile ".Then designers etc. can easily calculate, plan or otherwise predict the quantity of required wall insulated board and type and overall and for position or the location etc. of each wall part.This can be based on to wherein thering is varying number and/or shape the understanding of formation of wall insulated board of VIP plate.Specifically, what the different wall insulated boards in the plate of homologous series of the present invention based on VIP can be used for adapting to irregular or the obvious gap of needs (as window, floor or other apertures) treats heat-preserving wall region, and adapt to may be not and the body of wall edge of the full-size exact matching of VIP wall insulated board.
Wall insulated board of the present invention comprises one or more at least 20% or 25% or 35% or 40% or 45% or 50% or 55% or 60% or 65% or 70% or 75% neither one in its outside or inner length or space or plates of multiple middle VIP plates of making: the necessary or desired final wall insulated board shape that provides specific body of wall position required can be provided in the region that does not comprise the wall insulated board of this type of VIP.
According to one embodiment of present invention, the first and second containment vessels of all complete wall insulated boards of the present invention have identical external dimensions, particularly length, height and the degree of depth.
Preferably, wall insulated board of the present invention moulding regularly, includes but not limited to as square, rectangle or polygon: more preferably have can insert shape.
For example, wall insulated board can be the rectangle of about 2 to 1 side ratios.
Wall insulated board of the present invention can be used on the body of wall of any type, form and scope, for example interior wall, exterior wall, ceiling, roof, floor, door or aim to provide any other surface of analog structure, and be not limited to these for example.Character, scope, design and the shape of body of wall is not limiting factor of the present invention.
Preferably, wall insulated board can be used on the exterior wall of building.
Character, size, shape and the design of each the first containment vessel is not limiting factor of the present invention.It can be formed by any suitable material, be preferably durable plastic material foam, and be more preferably selected from expanded polystyrene (EPS) (EPS), extruded polystyrene (XPS), polyurethane (PU), PIR (polyisocyanurate foam), aluminium or any rigidity plastics.
Similarly, the character of each the second containment vessel, size, shape and design are not limiting factors of the present invention, and can be with the first containment vessel identical or different.Preferably; the second containment vessel can be formed by any suitable material; more preferably durable plastic material foam, is even more preferably selected from expanded polystyrene (EPS) (EPS), extruded polystyrene (XPS), polyurethane (PU), polyurethane (PU), PIR (polyisocyanurate foam), aluminium or any rigidity plastics.
Each the second containment vessel has to external surface.Term " outwards ", has to inner surface and external surface or to external surface as most of construction wall for meaning the body of wall surperficial rightabout of joining herein.In general, " outwards " surface of plate is the surface of visible plate still after plate is applied on body of wall.
Optionally, the first and second containment vessels have same or analogous character, size, shape and design with simplified manufacturing technique.Preferably, each cover comprises the first and second identical containment vessels, and described shell is optionally formed by identical material.
The typical case of wall insulated board but non-limiting size can be in the scope of 0.3m to 2.5m " wide ", 0.3m to 4m " height " and 50mm to 500m " thick ".
The apparent beneficial effect of the present invention is the simple and easy manufacture of the first and second containment vessels based on forms such as difformities and difformity or less/larger wall insulated board of any quantity, scope or combination are provided, and still uses (varying number and/or different layout) existing shaping VIP plate simultaneously.
Further preferably, molded or otherwise form the first and second containment vessels by molding process (including but not limited to blowing and injection moulding).
The first and second containment vessels can be manufactured in advance then to clip on VIP plate and (for example use adhesive), maybe can be by producing whole warming plate around one or more VIP plate cured foams.
Or, unreacted liquid foam (may have the denseness of shaving cream) is still poured in a side of VIP plate, and makes this combination by press (as " mangle "), then on the another side of VIP plate, carry out identical process.
Preferably, the first and second containment vessels of the present invention form multiple cavitys betwixt, to adapt to the VIP plate of VIP plate, shape-variable of variable number or the two.
Therefore; according to a further aspect in the invention, provide a kind of wall insulated board, it comprises one or more VIP plates; and comprise thering is complete or identical in fact external dimensions and form betwixt the first and second molded containment vessels of multiple cavitys, described shell can adapt to following any one:
(i) the identical VIP plate of varying number; Or
(ii) difform VIP plate; Or
(iii) (i) and (ii) the two.
In the middle of of the present invention, VIP plate can have any suitable character, size, shape and the design that can between the first and second containment vessels, adapt to.VIP plate can be formed by any suitable outside film, film, wall, overburden etc., and these materials are commonly called " membrane material ", have vacuum in it.Vacuum can have any suitable pressure, is usually less than " environment " or " atmospheric pressure ", and if the VIP filling for pyrogenic silica is lower than 5 millibars, the VIP filling for mineral wool is lower than 1 millibar.Vacuum pressure can be relevant with other constructing variables with the size of VIP plate.
VIP plate can comprise one or more interior medias.Interior media comprises the material such as aeroge, silica especially pyrogenic silica, glass fiber and glass microfiber.
According to one embodiment of present invention, be the pyrogenic silica VIP plate that can derive from Michigan, USA Midland Dow Corning Corporation (Dow Corning Corporation, Midland, MI, USA) for VIP plate of the present invention.
Membrane material such as aluminium foil has good vacuum-resistant characteristic, and in the method for manufacturing VIP plate easily " sealing ".One or more other layers or covering layer can be positioned at inside or the outside of membrane material.But, can not produce perfect vacuum layer, especially be used to form under the vacuum pressure of VIP plate, and it will be subject to the impact of " condition " of construction wall, as temperature change, long term exposure, any impact etc., and realize architecture construction business required long products life-span and validity conventionally.
Therefore; wall insulated board of the present invention can also comprise one or more at described the first and second containment vessels at least one and described or each in the middle of extended area between VIP plate, do not make the outside areal deformation of the second plate to allow described or each VIP plate expansion.
In this way, can be kept to the integrality of external surface.This integrality includes but not limited to as the opposing environment especially barrier of weather, and to external surface or add outside lip-deep any other layer to or the aesthetic appearance of surface or material (its integrality will be subject to the impact of the integrality of external surface).For example, to any distortion of external surface, the floated coat that makes to add on it is chapped, thereby allow moisture invade (with relevant problem) and become not attractive in appearance.
Extended area can comprise can be in the expansion of the size endoadaptation vacuum heat-insulation plate of wall insulated board, and does not affect any district or the space of the shape to external surface or the plane of the second containment vessel.
According to another embodiment of the invention, extended area comprises layer of compensation.Layer of compensation optionally comprises one or more layers and/or one or more materials, and can compensate in two or three dimensions any expansion of VIP plate sizes, and does not make the outside areal deformation of the second containment vessel.
Preferably, layer of compensation comprises one or more solids or semisolid material, and its at least a portion can be out of shape to adapt to the expansion of VIP plate.Optionally, layer of compensation can be formed by one or more identical or different materials, and at least one of wherein said material is deformable and at least one of described material can not be out of shape because of the distortion of VIP plate or expansion.
" difference " material of layer of compensation can comprise the material that has identical chemistry or material composition (as one or more plastics) but have heterogeneity (as different density, molecular weight etc.).Plastics such as EPS can be different the acquisition such as density, molecular weight, with same type is provided but there are the plastics of the especially different engineering properties of heterogeneity (as intensity).
Optionally, by one or more, deformable material and one or more gas zone or space (as one or more air spaces or air pocket) form extended area as defined above.
According to another embodiment of the invention, extended area or layer of compensation comprise the one or more members in following group, and this group comprises: rib, pipe, spring and soft foam and/or compressible foam, the foam of for example dead-soft.
Optionally, extended area comprises the one or more members in following group, and described group comprises: the rib of the rib of rib, pipe, spring, soft low density foam, adhesion or pipe, extension or pipe, silicon foams.Any this type of series of rib or pipe etc. all can be extended between the surface towards VIP and VIP plate, and at least a portion of this type of rib or pipe etc. can be out of shape, for example, and by being made by PU soft low density foam.Optionally, rib or pipe provide corrugated surface between the surface towards VIP and VIP plate.In addition optionally, rib or pipe are from the VIP plate that extends to join towards the surface of VIP.
The invention provides wall insulated board a set of similar moulding, preference rule moulding, described wall insulated board comprises VIP plate varying number and/or difform therein.For example; can provide first set to be used as the wall insulated board of the template of " completely " or " complete " plate; it can comprise the VIP plate of the same shapes such as 2,3,4,5,6 or similar shape; these VIP plates can be filled the first and second space or cavitys in the middle of containment vessels completely, conventionally with the form of geometrical pattern or shape.Then the second cover wall insulated board can be provided, can recognize that one or more ad-hoc locations in this wall insulated board do not exist at least one or more of described VIP plate.For example, the first set wall insulated board of " complete " can adapt in specific position the middle VIP plate of two or four, and the second cage plate can be based on identical template, but wherein at least one VIP plate is not positioned at the regular position identical with described " complete " wall insulated board.
Similarly; the first set wall insulated board therein with a kind of VIP plate shape (as square or rectangle) can be provided; described VIP plate can be filled the space in the middle of the first and second containment vessels completely or substantially completely, and the second cover wall insulated board with difform one or more middle VIP plates can be provided.
Therefore, according to another embodiment of the invention, the described series of wall insulated board of the present invention can comprise at least:
(a) comprise the first set wall insulated board of the VIP plate of two same shapes;
(b) comprise that second of a VIP plate overlaps wall insulated board; With
(c) comprise that the 3rd of two difform VIP plates overlap wall insulated board.
Optionally, the second cover wall insulated board is based on first set wall insulated board, only comprises one of them VIP plate (or not comprising in two VIP plates); And the 3rd cover wall insulated board comprises two difform VIP plates in the middle of the plate of first set and the second cover.For example, the 3rd cover can comprise such wall insulated board, and it comprises the similar VIP plate to the first and second covers, and the size of another VIP plate is less than original VIP plate.
Therefore, according to another embodiment of the invention, one in the VIP plate of first set, the second cover and optional the 3rd cover has identical VIP plate shape.Optionally, the 3rd cover VIP plate comprises a VIP plate with the first shape, and is the width of shape of a VIP plate and/or the 2nd VIP plate of the half of height.
In this way, the present invention can provide a series of wall insulated boards, and it has: the first cage plate, and described the first cage plate has two VIP plates therein, for example, with the form of " complete VIP dominoes "; The second cover wall insulated board, it is the form of " half VIP dominoes "; And the 3rd cover wall insulated board, its by thering is one and half VIP " dominoes " plate between first set and second cover centre.
Described series of the present invention can comprise other complete wall insulated board, and these wall insulated boards have varying number and/or difform VIP plate.
Described series of the present invention can also comprise mark or mark on the outer surface; general on the first or second containment vessel or the external surface of the two; the position of VIP plate in the middle of thereby instruction is described or each; maybe can cut and can not switch to described or each in the middle of the part of wall insulated board of VIP plate, or these two.This type of mark or mark comprise colored lines, impression etc., and VIP plate in the middle of guaranteeing can not switch to the cutting of wall insulated board in installation process.
According to another embodiment of the invention, one or both of the first and second containment vessels also comprises longitudinal spline groove, and described series comprises that multiple splines are middle in abutting connection with wall insulated board to coordinate.
Spline can be by forming with the identical or different material of the first and second containment vessels, and provide two in abutting connection with wall insulated board directly and simple alignment.If all wall insulated boards of described series are of similar shape or profile, especially there is identical external dimensions, these spline grooves can be arranged in the relevant position around each wall insulated board the most simply, thereby mate with the spline groove in other wall insulated boards.
According to another embodiment of the invention, each wall insulated board comprises multiple body of wall fixing holes (preferably each one of each plate corner) and a body of wall fixing hole through the central point staggering from VIP plate, and each hole extends laterally to continuous flaggy.
Body of wall fixing hole in each plate corner can be not exclusively complete,, can only cut away the part at the turning of plate that is, and it is coordinating multiple similar final complete holes that form during in abutting connection with wall insulated board.Hole can adapt to any suitable wall body fixing device, as bearing pin, these devices optionally have wall insulated board in use near and flanged head of being fixed.
Brief description of the drawings
Now will be only by way of example and describe embodiments of the invention with reference to accompanying drawing, in the accompanying drawings:
Fig. 1 a and 1b are respectively according to an embodiment of the invention expansion and the close up perspective view of the wall insulated board in series a set of;
Fig. 2 is the phantom drawing of wall insulated board shown in multiple Fig. 1 a and 1b;
Fig. 3 is the cross-sectional side view along the line AA of Fig. 2;
Fig. 4 is the plan view of three wall insulated boards, has represented first, second, and third cover of a series of wall insulated boards in accordance with another embodiment of the present invention; And
Fig. 5 is the front elevation drawing of the formation body of wall that the wall insulated board series of Fig. 4 of wall thermal insulating covering covers in accordance with another embodiment of the present invention.
Detailed description of the invention
With reference to accompanying drawing, Fig. 1 a and 1b have shown wall insulated board 2, and it has represented according to the wall insulated board of a series of wall insulated boards that can be provided for modularization body of wall heat-insulation system of the embodiment of the present invention.
Fig. 1 a and 1b have shown the wall insulated board 2 with the first containment vessel 4, middle VIP plate 6 and the second containment vessel 8.
The first containment vessel 4 and the second containment vessel 8 are formed as moulded product by EPS, and it has size identical or that essence is identical, particularly identical length, height and the degree of depth.Optionally, between the first containment vessel 4 and the relative shoulder of the second containment vessel 8, can there is certain variation, so that the overlapping of shoulder to be provided in the time that the first shell 4 and the second shell 8 are closed as shown in Figure 1 b.In addition optionally, one or both of the first containment vessel 4 and the second containment vessel 8 can be included in below multiple spline groove 10 discussed in detail.
The first containment vessel 4 and the second containment vessel 8 form multiple cavitys betwixt, in Fig. 1 a, are represented with the similar and relative depression pallet (not shown) in the second containment vessel 8 by two depression tray portion 12 shown in the first containment vessel 4.
Between the first containment vessel 4 and the second containment vessel 8, VIP plate 6 in the middle of existing, its shape and size are suitable for being fitted in one of cavity being formed by the pallet depressed part 12 in the first containment vessel 4 and the second containment vessel 8.
VIP plate 6 can be formed by aluminium film and inner pyrogenic silica medium (can derive from Michigan, USA Midland Dow Corning Corporation (Dow Corning Corporation, Midland, MI, USA)).
Also between VIP plate 6 and the opposite inner face of the second containment vessel 8, provide or form extended area, do not make being out of shape to external surface 8a of the second containment vessel 8 to allow VIP plate 6 to expand.Extended area comprises the layer of compensation being formed by surficial sheets, and this surficial sheets has multiple ribs of extruding that traverse rule extension thereon, to form the flaky material 14 with wave structure, this type of ripple is advanced transverse to the surface of its contiguous VIP plate 6.
Rib can be out of shape, and any seepage of the VIP plate 6 that increases VIP plate 6 sizes all can be adapted to by the extruding of the rib in extended area, thereby avoids any impact of VIP plate 6 in the opposite inner face of the second containment vessel 8 of expansion.
Like this, the distortion to external surface of the second containment vessel 8 is also avoided.Therefore, can be kept to the integrality of external surface.This integrality includes but not limited to as the opposing environment especially barrier of weather, and to external surface or add outside lip-deep any other layer to or the aesthetic appearance of surface or material.For example, to any distortion of external surface, the floated coat that makes to add on it is chapped, thereby allow moisture invade (with its known relevant issues) and become permanent not attractive in appearance.
Fig. 1 a has shown first containment vessel 4 and second containment vessel 8 of formation as the second cavity of the second depression pallet 12, and this second cavity has the size identical with the first cavity and size, but does not wherein comprise any VIP plate.Cavity body can be undertaken foam-filled by the material identical with the first and second containment vessels.
Fig. 1 b has shown the wall insulated board in closed form, and at the interior interpolation spline 16 of each spline groove 10.The closed form of wall insulated board 2 is the rectangle of approximately 2 to 1 side ratios.
Fig. 1 a and 1b have also shown wall insulated board 2, and it has at the Partial Resection body of wall fixing hole 18 of each corner and through a complete body of wall fixing hole 20 of the central point that staggers from VIP plate 6, and each hole extends laterally to continuous flaggy.Fixing hole 18,20 can change on diameter, especially to mate the shape of suitable fixed pin shaft 22.Fixed pin shaft 22 has head amplification or flanged (FLGD), fixing hole 18,20 is comprised immerse oneself in part, therein the flanged pin head of fixed pin shaft 22 can in together time, be placed in wall insulated board 2 in the general layout of external surface 8a.
That Fig. 2 has shown is similar with the wall insulated board 2 of Fig. 1 a and 1b, have along the wall insulated board 22 of the spline 26 in spline groove 24 and multiple relative spline groove 24 that can be placed in two neighboring walls warming plates 22 of its side, thereby contributes to afterwards together its location and overall combination abutting against.
Fig. 3 has shown along the sectional view of the line AA of Fig. 2, shows between the spline 26 between two wall insulated boards 22 and puts cooperation.Fig. 3 has also shown the first containment vessel 28 and the second containment vessel 30, VIP plate 32 and the extended area 34 of wall insulated board 22.
Fig. 4 has shown that formation is according to the Three Represents wall insulated board of a series of wall insulated boards of the embodiment of the present invention, and described series comprises:
(a) comprise first set 40 wall insulated boards of the VIP plate 46 of two same shapes;
(b) comprise that second of a VIP plate 46 overlaps 42 wall insulated boards; With
(c) comprise that the 3rd of two difform VIP plates overlap 44 wall insulated boards.
First set 40 wall insulated boards can be defined as therein the VIP plate 46 with " complete " or " complete template ", its substantive plane that covers first set 40 wall insulated boards.
The second cover 42 wall insulated boards only comprise a VIP plate 46 on a side, and it is identical with the VIP plate 46 in first set 40 wall insulated boards.Therefore, can find out, the second cover 42 wall insulated boards make being covered by VIP plate 46 lower than 50% of plane of wall insulated board.The remainder 43 of the second cover 42 wall insulated boards is " blank " effectively, and can or expect moulding according to the needs of installation personnel, especially cutting, and do not affect VIP plate 46.
The 3rd cover 44 wall insulated boards have a VIP plate 46, and its shape is identical with the VIP plate 46 in the first and second cover wall insulated boards 40,42.The 3rd cover 44 wall insulated boards also comprise the 2nd VIP plate 48, and it has the width of shape and/or the half of height of a VIP plate 46.Residue " blank " part 49 of the 3rd cover 44 wall insulated boards can be cut or otherwise moulding as mentioned above, and does not affect VIP plate 46,48.
Specifically, as can be seen from Figure 4, provide first and second containment vessels with same size to allow them to form by identical molding process and by identical material.In this way, feature of the present invention can provide multiple different complete wall insulated boards by being, and every cover comprises the first and second identical containment vessels.This will reduce the quantity that forms the required different assemblies of described wall insulated board series, thereby reduces manufacturing cost and reduce cost of transportation.The more important thing is, it provides regular wall insulated board shape for architect, designer and/or installation personnel, thereby simplify location, design and/or wall insulated board be installed to adapt to particular case (especially any window, door or other apertures of body of wall, and the edge of body of wall, or the edge of the insulating sections of body of wall) process.
In addition,, by use as shown in Figure 4 the VIP plate 46 of same shape in all three covers 40,42,44, only needing minimum manufacture to change just can provide first set 40 and the second cover 42, and only needs another kind of VIP shape 48 just can form the 3rd cover 44.The easiness of simplification, its transport of the manufacture of three cover 40,42,44 wall insulated boards as shown in Figure 4 and can forming a sharp contrast with use only a kind of conventional wall insulated board system of VIP plate of size in its gamut to the simplification of designer, installation personnel etc.This type of conventional wall insulated board not only can not cut to around its edge outside any minimum permission pruning degree, but also need filling member to realize insulation degree required on whole body of wall, especially adapt to around the complete panelling at window, door and edge etc.
Fig. 5 has shown first, second, and third cover wall insulated board 40,42 and 44 shown in use Fig. 4 in the gamut of the wall with window 52 and lateral edge 54 (invisible in Fig. 5).Specifically, Fig. 5 has shown applying of multiple first set 40 wall insulated boards, and wherein not needing this type of wall insulated board to cut can match window 52 or edge 54.Fig. 5 has also shown multiple the second cover the applying of 42 wall insulated boards, and wherein blank parts 43 can be cut off the shape with match window 52, will be appreciated that this cutting will can not be cut to wear VIP plate 46.Fig. 5 has also shown applying of multiple the 3rd cover 44 wall insulated boards, and it forms in a particular manner with the edge 54 along body of wall and uses the 2nd VIP plate shape 48.
Fig. 5 has shown that a series of wall insulated board of the present invention how can the single profile based on wall insulated board and the quantity of VIP plate wherein and/or the variation of shape and modularization body of wall heat-insulation system is provided, to adapt to best shape and the exclusionary zone of body of wall to be incubated.After all wall insulated boards are combined, Fig. 5 has shown complete wall thermal insulating covering 56, two or more wall insulated boards as described herein that it comprises a series of adjacency, and use the modularization body of wall heat-insulation system of described two or more different wall insulated boards.
Claims (18)
1. a series of wall insulated boards for modularization body of wall heat-insulation system, each wall insulated board comprises at least following pantostrat:
The first containment vessel,
VIP plate in the middle of one or more, and
The second containment vessel;
The described wall insulated board that it is characterized in that described series comprises two covers or more covers, and every suit comprises first and second containment vessels with complete or identical in fact external dimensions, and at least the first and second cover comprise following any one:
(i) the identical VIP plate of varying number; Or
(ii) difform VIP plate; Or
(iii) (i) and (ii) the two.
2. series according to claim 1; one or more in wherein said wall insulated board also comprises the extended area between one or more at least one and VIP plates at described the first and second containment vessels, do not make the outside areal deformation of described the second containment vessel to allow described or each VIP plate expansion.
3. series according to claim 2, wherein said extended area comprises layer of compensation.
4. according to claim 2 or series claimed in claim 3, wherein said extended area comprises a series of rib or pipes that extend between the surface towards VIP and VIP plate, and at least a portion of described rib or pipe is deformable.
5. according to the series described in aforementioned claim any one, wherein each VIP plate is pyrogenic silica VIP plate.
6. according to the series described in aforementioned claim any one, wherein said wall insulated board is the rectangle of approximately 2 to 1 side ratios.
7. according to the series described in aforementioned claim any one, wherein said the first and second containment vessels form multiple cavitys betwixt, to adapt to the VIP plate of VIP plate, shape-variable of variable number or these two.
8. according to the series described in aforementioned claim any one, it comprises at least:
(a) comprise the first set wall insulated board of the VIP plate of two same shapes;
(b) comprise that second of a VIP plate overlaps wall insulated board; With
(c) comprise that the 3rd of two difform VIP plates overlap wall insulated board.
9. series according to claim 8, the described VIP plate of wherein said first set, described the second cover and the optional one of described the 3rd cover have identical VIP plate shape.
10. according to Claim 8 or series claimed in claim 9, the described VIP plate of wherein said the 3rd cover comprises having a VIP plate of the first shape and be the width of described shape of a described VIP plate and/or the 2nd VIP plate of the half of height.
11. according to the series described in aforementioned claim any one, and wherein each cover comprises the first and second identical containment vessels, and described the first and second containment vessels are optionally formed by identical material.
12. according to the series described in aforementioned claim any one, and wherein said the first and second containment vessels are molded.
13. according to the series described in aforementioned claim any one, and one or both of wherein said the first and second containment vessels also comprises longitudinal spline groove, and wherein said series comprises that multiple splines are middle in abutting connection with wall insulated board to coordinate.
14. according to the series described in aforementioned claim any one, and wherein each wall insulated board is included in the body of wall fixing hole of each plate corner and a body of wall fixing hole through the central point staggering from VIP plate, and each hole extends laterally to described continuous flaggy.
15. 1 kinds of wall insulated boards, it comprises one or more VIP plates, and comprises having complete or identical in fact external dimensions and form betwixt the first and second molded containment vessels of multiple cavitys, described shell can adapt to following any one:
(iv) the identical VIP plate of varying number; Or
(v) difform VIP plate; Or
(vi) (i) and (ii) the two.
16. wall insulated boards according to claim 15; wherein said the first and second containment vessels can adapt to have one or more VIP plates of the first shape, and are the width of described shape of a described VIP plate and/or one or more VIP plates of the half of height.
17. 1 kinds of wall thermal insulating coverings, it comprises as defined in claim 1 to 14 any one a series of two or more wall insulated boards of adjacency.
18. 1 kinds of modularization body of wall heat-insulation systems, it comprises that two or more are different from claim 15 or the defined wall insulated board of claim 16.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201161566748P | 2011-12-05 | 2011-12-05 | |
| US61/566,748 | 2011-12-05 | ||
| PCT/US2012/067962 WO2013086005A1 (en) | 2011-12-05 | 2012-12-05 | Wall insulation panel series |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103975113A true CN103975113A (en) | 2014-08-06 |
Family
ID=47472015
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201280059952.XA Pending CN103975113A (en) | 2011-12-05 | 2012-12-05 | Wall insulation panel series |
Country Status (9)
| Country | Link |
|---|---|
| US (1) | US20140331586A1 (en) |
| EP (1) | EP2788556A1 (en) |
| JP (1) | JP2015505922A (en) |
| KR (1) | KR20140109910A (en) |
| CN (1) | CN103975113A (en) |
| BR (1) | BR112014013532A8 (en) |
| CA (1) | CA2857726A1 (en) |
| MX (1) | MX2014006569A (en) |
| WO (1) | WO2013086005A1 (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR3011563B1 (en) * | 2013-10-09 | 2016-04-01 | Electricite De France | THERMALLY INSULATING FLOOR INCLUDING PIV PANELS, FLOOR MODULE AND ASSEMBLY KIT |
| GB201415412D0 (en) * | 2014-08-30 | 2014-10-15 | Robinson Nigel | Insulated conservatory roof panel |
| FR3029227B1 (en) | 2014-11-28 | 2018-02-16 | Saint-Gobain Isover | KIT AND THERMAL INSULATION SYSTEM AND METHOD FOR ITS INSTALLATION |
| DE102015015689A1 (en) * | 2015-11-30 | 2017-06-01 | Gonon Isolation Ag (Sa) | Thermal insulation board and method for laying the thermal insulation board |
| FR3047023B1 (en) | 2016-01-21 | 2018-02-16 | Electricite De France | MODULE INCLUDING A VACUUM INSULATING PANEL, THERMAL INSULATION SYSTEM AND METHOD FOR INSPECTING THE PANEL |
| EP3879040A1 (en) | 2020-03-08 | 2021-09-15 | Bruno Chavanne | Supporting insulation panel for dismontable vacuum shell |
| CN112459289A (en) * | 2020-11-28 | 2021-03-09 | 青岛科瑞新型环保材料集团有限公司 | Prefabricated heat-insulation structure integrated wallboard and preparation process thereof |
| FR3135233A1 (en) * | 2022-05-05 | 2023-11-10 | Psa Automobiles Sa | MULTI-PIECE SOUNDPROOFING AND/OR THERMAL INSULATION DEVICE FOR A VEHICLE |
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| US6189283B1 (en) * | 1995-12-05 | 2001-02-20 | Sico Incorporated | Portable floor |
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- 2012-12-05 MX MX2014006569A patent/MX2014006569A/en not_active Application Discontinuation
- 2012-12-05 KR KR1020147017805A patent/KR20140109910A/en not_active Application Discontinuation
- 2012-12-05 US US14/362,424 patent/US20140331586A1/en not_active Abandoned
- 2012-12-05 CN CN201280059952.XA patent/CN103975113A/en active Pending
- 2012-12-05 WO PCT/US2012/067962 patent/WO2013086005A1/en active Application Filing
- 2012-12-05 JP JP2014545000A patent/JP2015505922A/en active Pending
- 2012-12-05 EP EP12809412.5A patent/EP2788556A1/en not_active Withdrawn
- 2012-12-05 CA CA2857726A patent/CA2857726A1/en not_active Abandoned
- 2012-12-05 BR BR112014013532A patent/BR112014013532A8/en not_active Application Discontinuation
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| US5527411A (en) * | 1995-03-31 | 1996-06-18 | Owens-Corning Fiberglas Technology, Inc. | Insulating modular panels incorporating vacuum insulation panels and methods for manufacturing |
| DE29922190U1 (en) * | 1999-12-17 | 2000-02-17 | Knauf Westdeutsche Gips | Insulation board element for wall cladding |
| US20020108323A1 (en) * | 2001-01-22 | 2002-08-15 | Gruber Moritz F. | Portable graphic floor system |
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Also Published As
| Publication number | Publication date |
|---|---|
| BR112014013532A2 (en) | 2017-06-13 |
| CA2857726A1 (en) | 2013-06-13 |
| WO2013086005A1 (en) | 2013-06-13 |
| JP2015505922A (en) | 2015-02-26 |
| KR20140109910A (en) | 2014-09-16 |
| BR112014013532A8 (en) | 2017-06-13 |
| US20140331586A1 (en) | 2014-11-13 |
| MX2014006569A (en) | 2014-08-21 |
| EP2788556A1 (en) | 2014-10-15 |
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Application publication date: 20140806 |