CN103979143B - A kind of particulate matter quickly dispenses premix counting device - Google Patents
A kind of particulate matter quickly dispenses premix counting device Download PDFInfo
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- CN103979143B CN103979143B CN201310076450.4A CN201310076450A CN103979143B CN 103979143 B CN103979143 B CN 103979143B CN 201310076450 A CN201310076450 A CN 201310076450A CN 103979143 B CN103979143 B CN 103979143B
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Abstract
A kind of particulate matter quickly dispenses premix counting device, it is related to particulate matter packing, mixing and counting technology field, the present invention includes the material guide roller (1) for being installed in rack (4), drive the motor (2) and control system of material guide roller operating, it misunderstands each other with material guide roller the cleaner suction nozzle (3) connecting, blanking plate (10), extra material Clean Brush for cleaning (13), body feed tank (12) or the anti-blocking Clean Brush for cleaning of material guiding groove (9) and suction hole (11), it is in industry, agricultural, the fields such as manufacturing industry and metering have a wide range of applications, it is suitable for all non-stickies, it is small-sized, round or approximate circle particulate matter packing, mixing and counting, it is and simple in structure, easily popularize.
Description
Technical field
It is quickly dispensed the present invention relates to a kind of round or approximate circle particulate matter, premix counting technology field.
Background technology
At present, (1) in terms of manufacturing industry, there are many two or more material mixing or the demand precisely launched, such as
In LED Packaging Industries, LED display is made of the LED light of substantial amounts, in order to make the LED light of different colours, different parameters
After combination, best display effect can be reached, preferably fixed point is launched, but there are currently no the technology of this respect, is greatly limited
The popularization and application of the technology are made, present technology is that first LED light is uniformly mixed as much as possible, on LED display
LED light reaches balanced as far as possible in the parameters such as brightness, wavelength, luminous flux, voltage value, at present, the mixed lamp technique master in industry
It will be by the way of artificial, it is impossible to reach equal, even, and need to expend a large amount of manpower, also have and lamp is mixed using machinery equipment,
Such as 201020584052.5 utility model patent technologies, churned mechanically mode is employed, easily damages LED light, can not be done
Uniform to truly, for another example 201210324256 patented technology, it mixes lamp using random impartial method, by certain ratio
Example measures a variety of initial materials respectively, and composition treats mixing material, will treat that mixing material is poured into evenly mixing device, treats that mixing material passes through
That crosses evenly mixing device respectively and after mixed process obtains mixing material, mixing material is continued to pour into evenly mixing device, weight
It is 2-5 times multiple, the mixing material for meeting mixed effect requirement is obtained, even if this technology reaches Utopian state, is also only dropped
Low inhomogeneity, can not accomplish the absolute uniform on relative meaning, in addition also very big to the damage of lamp, be badly in need of now a kind of
Fixed point dispensing, and small to LED light damage or undamaged device can be carried out to LED light；
(2) also there are many being to operate by hand, speed is extremely slow for the packing of drug tablet or pill in pharmaceutical factory or pharmacy, and
Pollution drug is also easy to, brings hidden danger for patient, it is to move in a straight line that mechanization packing is also mostly, as medicine pill subpackage
Machinery, 10 pieces of pills in first being packed with suction nozzle or manipulator by conveyer belt or greatly are fixed, are lifted, and move linearly a distance
Afterwards, it places into packing box, then manipulator returns to original position and carries out subsequent operation, this allows for its working efficiency very
Low, the secondary packaging majority of the packaging of tablet, particularly pharmacy drug is to operate by hand, existing patented technology be also all
Simple modifications in terms of box or disk can not accomplish that fast accurate dispenses；
(3) premix of chemical industry or smelting industry particulate species masterbatch, can not accomplish essence amount premix always, and majority is only pressed
Volume or weight mix roughly, the device not added quickly by grain number essence amount, the mixed inhomogeneity of raw material, seriously
Affect the quality of finished product；
(4) there is no the equipment of directly several in terms of ten hundreds of particulate material countings, manual count is again unrealistic, always
It continues to use and weighs or method that volume weighs conversion, it is rough to count the substantially quantity for being counted object, it is not achieved precisely；
(5) in terms of agricultural seeder, the high quality precision packing machinery of domestic application, the particularly single grain fine sowing machine of seed
Tool, majority is produced for offshore company, expensive due to complicated, and repair is extremely inconvenient, using also not universal in production；
Domestic mechanical sock growing nursery equipment majority the degree of automation is relatively low, and structure is also very complicated, and the precision drilling in crop field is even more just nothing
From talking, and the seeding apparatus that can be applied to the earth and hole tray simultaneously is even more not have, a large amount of high quality seed is scattered in ground,
It is only a small number of for seedling, thinning needs largely artificial again, is a kind of significant wastage of resource, patent 201120031073 provides
A kind of simple seeding apparatus, but its structure and motion mode determine that its working efficiency is relatively low, patent
201110181944 and patent 201210001663 also provide drum-type sowing, but since structure is more complicated, it is impossible to simultaneously
It is adapted to crop field, is unfavorable for popularizing；
(6) granular pattern chemical fertilizer spread fertilizer over the fields it is most manually working efficiency is low, spread fertilizer over the fields unevenness, metering is inaccurate, is not suitable for existing
The modernization requirement of precision agriculture；
(7) drafting of overlength table such as draws each 10 centimetres of columns of a length and width as 50 row, the table from Beijing to New York,
Line position is finished now with the device of rolling, then position sprinkles visual object along the line again, needs two steps that could complete.
The present invention can make a variety of particulate matters of manufacturing industry accomplish that positioning is launched, such as LED Packaging Industries；Pharmaceutical packing can be done
To monolithic, and multiclass drug is dispensed in a material guide roller；The premix of granular pattern chemical raw material can reach milligram
Rank accomplishes to add by grain；Can be ten hundreds of round or approximate circle non-adhesive particles object quick counters, it and can be
N kind materials are counted on same material guide roller (1)；It can agriculturally accomplish monoseeding, and speed is exceedingly fast；Chemical fertilizer
Spread fertilizer over the fields that reach equal, even, amount accurate；The drafting of overlength table can a step complete, the present apparatus can it is numerous can letter, easily make, be universal
And popularization, there are positive realistic meaning and far-reaching social effect.
Invention content
Deficiency and blank in terms of it is an object of the invention to solve existing non-adhesive particles object packing, mixing and counting,
A kind of easy automation is provided and a kind of particulate matter simple in structure quickly dispenses premix counting device.
A kind of particulate matter quickly dispenses premix counting device, including be mounted in rack (4) material guide roller (1),
Drive the motor driver and microprocessor or calculating that motor (2), control motor (2) that material guide roller (1) operates operate
Machine, misunderstand each other with material guide roller (1) cleaner suction nozzle (3) connecting, the blanking being installed below material guide roller (1)
The material guiding groove (9) and be set to above material guide roller (1) side and in material that plate (10) and blanking plate (10) are abutted against
Body feed tank (12) is leaned in body feed tank (12) or slot or material conveyor belt that guide roller (1) is abutted against, material guide roller (1) oblique upper
The extra material Clean Brush for cleaning (13) of side and material guide roller (1) obliquely downward are between body feed tank (12) between blanking plate
The anti-blocking Clean Brush for cleaning in suction hole (11).
A kind of particulate matter quickly dispense premix counting device be installed on a kind of particulate matter quickly dispense premix count dress
It puts in rack (4).
The making material that a kind of particulate matter quickly dispenses the material guide roller (1) of premix counting device is can to maintain
The metal material or high molecular material of material guide roller (1) shape, material guide roller (1) one end shut to form torque transmission
Device, for the power from motor (2) received to be distributed to the entire roller around center axis directional-rotation, separately
One end is equipped with spindle nose fixed plate (7), spindle nose (6) is fixed in spindle nose fixed plate (7), spindle nose (6) is with being fixed on dust catcher air-breathing
The bearing (5) managed in (3) is connected, and several ventholes (8) are drilled in spindle nose fixed plate (7), make the inner cavity of material guide roller (1)
Unified lacuna is formed with cleaner suction nozzle (3), and cleaner suction nozzle (3) and material guide roller (1) are misunderstanded each other connection, and material is led
Draw and minimum of one and body feed tank (12) and the corresponding suction hole (14) of material guiding groove (9) are equipped on roller (1), according to particle
The size of material determines the size of suction hole (14) diameter, and the diameter of suction hole (14) is not more than the diameter of minimum material, and material is led
The diameter for drawing roller (1) is determined with the particulate matter size guided, if material is larger, can guide rolling with the bigger material of diameter
Cylinder (1), if material is smaller, as sowing daisy, seed is also smaller than chaff, is guided with the material of several millimeters or more than ten mm dias
Roller (1) if the positioning for various materials is launched, in terms of LED light encapsulation, is not limited on each rack (4) and is set
A set of material guide roller (1) and assembly, multiple material guide rollers (1) are opposite to be placed in parallel, and when work does unidirectional circle in the same direction
Zhou Yundong can respectively drive or gear is set in material guide roller (1), unified to link, and getter device can be applied alone and also be total to
With.
A kind of particulate matter quickly dispense premix counting device device motor (2) be：Automation control is not needed to
With decelerating motor or rotation handle, automatic operating is needed, with stepper motor or servo motor, by motor driver and Wei Chu
Manage device or computer control.
A kind of particulate matter quickly dispenses the getter device of premix counting device, can use dust catcher, air exhauster or vacuum
Pump.
A kind of particulate matter quickly dispenses the blanking plate (10) of premix counting device, can be plank can also be line
Material, lower end are abutted against with material guiding groove (9), are abutted against above with material guide roller (1).
The material guiding groove (9) that a kind of particulate matter quickly dispenses premix counting device is rectangular tube, and nozzle is similar
Parabola shaped, there is slight back bending in the top.
Body feed tank (12) upper end that a kind of particulate matter quickly dispenses premix counting device is infundibulate, and lower end is L-shaped,
It is open, Flow restrictions at material guide roller (1), to ensure close to the material table at material guide roller (1)
Layer height is not higher than the half of material guide roller (1) diameter, at most no more than the level of extra material Clean Brush for cleaning (13)
Highly, material is avoided to be guided without material guide roller (1) suction hole (14) and be freely slipped to material guiding groove (9), simply
Type gravitational method controls flow, and the type of automation automatically controls current-limiting apparatus by motor (2), ensures flow, body feed tank
(12) groove profile being gradually formed at the nearly material guide roller (1) in bottom, notch is corresponding with suction hole (14), extra small pellet, and
Quantity is few, such as the sowing of daisy seed, can not set body feed tank (12), only fixed with a channel-shaped section bar and with material guiding rolling
Cylinder (1) is abutted against to form a material trough, and large-scale type can not also set body feed tank (12), directly by conveyer belt feeding.
The extra material Clean Brush for cleaning (13) that a kind of particulate matter quickly dispenses premix counting device is fixed on material and leads
Draw roller (1) oblique upper, be banister brush on the stent of body feed tank (12) side, effect is to remove suction hole (14) periphery
The material of suction hole (14) is not faced, and guarantee reaches simple grain packing.
The anti-blocking Clean Brush for cleaning in suction hole (11) that a kind of particulate matter quickly dispenses premix counting device is placed in blanking
It is bristles class hard hair brush, to remove the sundries in material guide roller (1), particularly between plate (10) and body feed tank (12)
Suction hole (14) and the sundries on periphery.
Description of the drawings
Fig. 1 is the structure diagram of the present invention；
Fig. 2 is cross-sectional view of the material guide roller (1) close to spindle nose fixed plate (7) side of the present invention；
Fig. 3 is an application example of the invention, and receiving hole tray (15) fixed point to LED light with method (one) launches LED light
Method and it can achieve the effect that demonstration graph.
Fig. 4 is the above application example of the present invention, and receiving hole tray (15) fixed point to LED light with method (two) launches LED light
Method and material guide roller (1) on suction hole (14) Position Design demonstration graph.
Specific embodiment：
(1), such as in LED Packaging Industries, is determined in terms of manufacturing industry with the LED light for needing two kinds of A and B different technical parameters
It for point is launched, is briefly explained with reference to Fig. 1, Fig. 2, Fig. 3, Fig. 4, method (one) laterally needs LED according to the module of design first
The number of lamp is chosen by the material guide roller (1) equipped with these number body feed tanks (12), each body feed tank (12) corresponding one
LED light is packed into first material guide roller by a suction hole (14), the rule design as design sketch of suction hole (14) position
(1) body feed tank (12), 1357 odd number body feed tank (12) as shown in Figure 3 pour into the A lamps of identical parameters, 2468 even number body feed tanks
(12) B lamps are poured into, second material guide roller (1) is then that 1357 odd number body feed tanks (12) pour into B lamps, 2468 even number body feed tanks
(12) A lamps are poured into, body feed tank (12) has a conveyer belt run with material guide roller (1) in right-angled intersection, on conveyer belt
There is LED light to receive hole tray (15), two material guide roller (1) synchronous rotaries, when the suction hole (14) of material guide roller (1)
When going to body feed tank (12) has the position of LED light, LED light is adsorbed onto on material hole by dust catcher, by extra material free wool
When brushing (13), the LED light for facing suction hole (14) is brushed off, a remaining LED light drawing in material guide roller (1)
The top for being brought to material guiding groove (9) is led down, by under blanking plate (10) machinery gear, is just fallen in material guiding groove (9), this
Sample is with the at the uniform velocity rotation of material guide roller (1), you can LED light is accurately launched to symbiosis in the corresponding hole tray of conveyer belt
Production uses, and can accomplish that fixed point is launched, ensure that every batch of in this way, the parameter of every piece of LED display product is identical, while also not
Topple in the presence of stirring and at random the phenomenon of colliding with of mixed lamp, and speed is exceedingly fast；(method two) each material guide roller (1) only sets one
A body feed tank (12), but need to change the design position in suction hole (14) in material guide roller (1), as shown in figure 4, the first object
The starting suction row of material guide roller (1) is the line position of 14-1 marks, and the starting suction row of second material guide roller (1) is
14-2 identifies line position, and device should add starting suction row guide device, can launch LED light to hole tray after such machine operation
Opposite position on；
(2) for for being also substantially the same on drugs packaging, machine need to add material guide roller (1) rotating cycle or arc
Counting device, motor driver and microprocessor are spent, to control dispensing grain number, can be set on each material guide roller (1)
A body feed tank (12) is put, may also set up multiple body feed tanks (12), multiple body feed tanks (12) can launch identical drug, can also throw
Different drugs is put, thus can dispense and count a variety of drugs on a material guide roller (1), suction hole (14)
Design also will integrate change, while need phase therewith with the quantity of the cave number for being packed for aluminium-plastic panel and final packing drug
Monitoring device is inhaled in the leakage matched, and will leak suction information by sensor passes to microprocessor or computer, by people fill a vacancy by hand, with
Ensure the accurate of dosage；
(3) possibility for industrial chemicals premix is slightly different, and should be equipped with below guiding groove flat with material guide roller (1)
The material conveying device to move with uniform velocity of row operation, while may there are N kind granular patterns raw material needs to mix in advance, this is just needed
N number of body feed tank (12) is set on a material guide roller (1), furthermore, the number ratio of various granular pattern raw materials may not also
Together, so each the ratio between suction hole (14) sum corresponding to body feed tank (12) should be equal to industrial chemicals number ratio, such machine
N kinds granulate material just can evenly and rapidly mix in advance in proportion after operating；
(4) need to add material guide roller (1) rotating cycle or radian meter in terms of hundreds of millions of particle countings
Counting apparatus and microprocessor, according to the material on material guide roller (1) rotating cycle or radian and the material guide roller (1)
The total quantity in the suction hole (14) corresponding to case (12), you can the grain number of granule materials is quickly calculated by microprocessor, and
N kind materials can be counted on same material guide roller (1), and error is minimum, breach it is previous by weight or volume, slightly
Slightly estimate the history of grain number；The process launched by regulation grain number is also substantially the same, and first sets material guide roller (1) rotation circle
Number control instruction, when reaching pre-set material guide roller (1) rotating cycle, motor (2) is stopped, that is, completes
Determine the work of grain dispensing；
(5) is also essentially identical in terms of sowing, and suitable material guide roller is chosen according to the size of seed and line-spacing
(1), material guide roller (1), motor (2) and dust catcher are connected, seed are poured into body feed tank (12), adjusts flow velocity,
Dust catcher and motor (2) are opened successively, the speed of service of motor (2) rotating speed and hitching machinery are adjusted according to spacing in the rows, in machinery
Traction under, you can the edge of hole tray when being sowed for hole tray, should be turned up or special hole tray customized, made by sowing at the uniform velocity
All acupuncture point pitch-rows are equal on conveyer belt, avoid due to broadcasting away from different and seriously affect speed of drilling or in computer and Wei Chu
Reason device sets the delay of several milliseconds of timing setting；
(6) is used for the device that granular fertilizer is broadcasted sowing, and structure and working method are essentially identical, only it is noted that according to fertilising
Amount adjusts the rotating speed of motor (2) that material guide roller (1) is driven to rotate and the speed of service of hitching machinery；
(7) drafting of overlength table, it is also similar to sowing also for drawing the overlength table from Beijing to New York, only
It is that the pellets such as seed are changed into visual particulate matter, the design of suction hole (14), row and column design in material guide roller (1)
Into 10 centimetres, suction hole (14) distance of row or column should more closely, and make dispensing has colorant grain to reach macroscopic effect, machine
The drafting of overlength table can be completed after unlatching in next step in the traction of power, and lines are uniform.
A kind of particulate matter of the present invention quickly dispenses premix counting device：(1) can accomplish a variety of objects in terms of manufacturing industry
Materials quantitative and fixed point are launched；(2) pharmaceutical packing can accomplish monolithic, and dispensed at one and multiclass drug is dispensed on roller；(3) it uses
It can reach milligram grade in the premix of industrial chemicals, be added by grain；(4) it in terms of particulate material essence amount quick counter, breaches previous
The history of rough estimate in volume or weight；(5) it can be used to hole tray in terms of agricultural seeder and be also applied for the earth, you can be applicable in
In large seed, small-sized seed is also applied for, traction power simple in structure is easy to batch either can also be manually machinery
Amount makes, easily universal and popularization；(6) for chemical fertilizer broadcast application, it can accomplish that equal, even, amount is accurate；(7) it can be done in the drafting of table
To one-step shaping, and lines uniformly smooth.
The invention is suitable for all non-stickies, small-sized, round or approximate circle particulate matter packing, premix count.
Case recited above is only that some embodiments of the present invention are described, not to the design of the present invention
It is defined with range, under the premise of design concept of the present invention is not departed from, ordinary skill technical staff is to this in this field
Material guide roller (1) is all variations and modifications that core technology is made, and should all fall into protection scope of the present invention.
Claims (1)
1. a kind of particulate matter quickly dispenses premix counting device, which is characterized in that the material guide roller in rack (4)
(1), the driver and microprocessor or calculating that motor (2), control motor (2) that material guide roller (1) operates operate are driven
Machine, misunderstand each other with material guide roller (1) cleaner suction nozzle (3) connecting, the blanking being installed below material guide roller (1)
The material guiding groove (9) and be set to material guide roller (1) side top and and material that plate (10) and blanking plate (10) are abutted against
Body feed tank (12) that guide roller (1) is abutted against, material guide roller (1) oblique upper are clear by the extra material of body feed tank (12) side
The suction hole of clean hairbrush (13) and material guide roller (1) obliquely downward between body feed tank (12) and blanking plate (10) is anti-blocking
Clean Brush for cleaning (11)；
The material that the material guide roller (1) makes is the metal material or high score that can maintain material guide roller (1) shape
Sub- material, material guide roller (1) one end shut to form torque transmission means, for that will receive from motor (2)
Power distributes to the entire material guide roller (1) around center axis directional-rotation, and the other end is equipped with spindle nose fixed plate
(7), spindle nose (6) is fixed in spindle nose fixed plate (7), spindle nose (6) is with being fixed in rack (4) and in cleaner suction nozzle (3)
Interior bearing (5) is connected, and several ventholes (8) are drilled in spindle nose fixed plate (7), make inner cavity and the suction of material guide roller (1)
Dirt device air intake duct (3) forms unified lacuna, and minimum of one is equipped in material guide roller (1) and is guided with body feed tank (12) and material
The opposite suction hole (14) of slot (9), according to the size of particulate material determine suction hole (14) diameter size, suction hole (14) it is straight
Diameter is not more than the diameter of minimum material, and the diameter of material guide roller (1) is determined with the particulate matter size guided, each particle
Object essence amount, which quickly dispenses, is not limited to a material guide roller (1) and assembly on pre-mixing apparatus；
The motor (2) is：Do not need to automation control uses decelerating motor, needs what is automated, with stepper motor or servo
Motor, motor device driven and microprocessor or computer control；
The blanking plate (10) is plank or wire rod, and lower end is abutted against with material guiding groove (9), above with material guide roller (1)
It misunderstands each other and is abutted against；
The material guiding groove (9) is rectangular tube, and nozzle is similar parabola shaped, and there is slight back bending in side；
Body feed tank (12) upper end is infundibulate, and lower end is L-shaped, is open, current limiting at material guide roller (1)
Device, gradually forms the guiding groove of groove profile at the nearly material guide roller (1) in bottom surface, guiding groove with suction hole (14) relatively, simply
Machinery with gravitational method control flow, the type of automated machine, by external motor automatic control flow, every machine does not limit
For a body feed tank (12)；
The extra material Clean Brush for cleaning (13) is banister brush；
The anti-blocking Clean Brush for cleaning in suction hole (11) is placed between blanking plate (10) and body feed tank (12), is bristles class hard hair
Brush.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310076450.4A CN103979143B (en) | 2013-02-07 | 2013-02-07 | A kind of particulate matter quickly dispenses premix counting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310076450.4A CN103979143B (en) | 2013-02-07 | 2013-02-07 | A kind of particulate matter quickly dispenses premix counting device |
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| Publication Number | Publication Date |
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| CN103979143A CN103979143A (en) | 2014-08-13 |
| CN103979143B true CN103979143B (en) | 2018-06-12 |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107593009A (en) * | 2017-10-31 | 2018-01-19 | 黄新 | A kind of garlic planter |
| CN107926872B (en) * | 2018-01-17 | 2023-07-14 | 山东农业大学 | Air suction type cocoon cutting machine |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201174876Y (en) * | 2008-04-02 | 2009-01-07 | 周存苓 | Extract seed metering device for multi-breed implantation |
| CN201238453Y (en) * | 2008-07-01 | 2009-05-20 | 华南农业大学 | Pneumatic type precision seeder |
| CN102259097A (en) * | 2011-05-10 | 2011-11-30 | 中国农业大学 | Seed sorting unitized feeding device and automatic feeding method |
| CN203246619U (en) * | 2013-02-07 | 2013-10-23 | 胥凤山 | Particulate matter fast split packing premix counting device |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001078513A (en) * | 1999-09-10 | 2001-03-27 | Seirei Ind Co Ltd | Seeding agrochemical application facility for raising seedling box |
| JP2007195425A (en) * | 2006-01-24 | 2007-08-09 | Minoru Industrial Co Ltd | Vacuum seeder |
-
2013
- 2013-02-07 CN CN201310076450.4A patent/CN103979143B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201174876Y (en) * | 2008-04-02 | 2009-01-07 | 周存苓 | Extract seed metering device for multi-breed implantation |
| CN201238453Y (en) * | 2008-07-01 | 2009-05-20 | 华南农业大学 | Pneumatic type precision seeder |
| CN102259097A (en) * | 2011-05-10 | 2011-11-30 | 中国农业大学 | Seed sorting unitized feeding device and automatic feeding method |
| CN203246619U (en) * | 2013-02-07 | 2013-10-23 | 胥凤山 | Particulate matter fast split packing premix counting device |
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