CN103978724A - Die-filling height adjusting device for modularized pressing machine - Google Patents
Die-filling height adjusting device for modularized pressing machine Download PDFInfo
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Abstract
本发明公开了一种模块化压力机装模高度调节装置,螺母螺杆调节机构的螺杆和螺母螺纹配合连接,螺杆上设置有驱动链轮,螺母与液压缸缸筒组成液压缸,四组螺母螺杆调节机构设置在工作台下连接板和安装底板之间,螺母螺杆调节机构的液压缸缸筒与中间支撑板固连,液压马达设置在工作台下连接板上,包角链轮和张紧链轮设置在安装底板,液压马达的马达链轮跟其它链轮处于同一高度,包角链轮、张紧链轮、液压马达的马达链轮和螺杆上的链轮通过链条连接,工作台下连接板的上端面设置工作台;本发明从滑块中分离开来,减轻了滑块的重量,通过调节工作台高度实现模具高度的调节,装置独立安装于底座,调试、安装、使用、维修方便,且适用于任何结构压力机。
The invention discloses a modulating height adjustment device for a modular press. The screw of the nut screw adjustment mechanism is threadedly connected with the nut. The screw is provided with a driving sprocket. The adjustment mechanism is set between the connecting plate under the workbench and the installation base plate, the hydraulic cylinder barrel of the nut screw adjustment mechanism is fixedly connected with the middle support plate, the hydraulic motor is set on the connecting plate under the workbench, the angled sprocket and the tension chain The sprocket of the hydraulic motor is at the same height as the other sprockets. The angled sprocket, the tensioning sprocket, the motor sprocket of the hydraulic motor and the sprocket on the screw are connected by a chain, and connected under the workbench. The upper end surface of the plate is provided with a workbench; the present invention is separated from the slider, which reduces the weight of the slider, and realizes the adjustment of the height of the mold by adjusting the height of the workbench, and the device is independently installed on the base, which is convenient for debugging, installation, use and maintenance , and is applicable to any structural press.
Description
技术领域technical field
本发明属于压力机技术领域,特别是一种模块化压力机装模高度调节装置。The invention belongs to the technical field of presses, in particular to a device for adjusting the mounting height of modular presses.
背景技术Background technique
现有的技术中,压力机调节装模高度主要有三种,一种是调节机构置于滑块中,采用蜗轮蜗杆带动球头螺杆运动,微量调节滑块与曲轴之间的距离,达到调节装模高度的目的。这种方案导致调节装置的质量完全置于运动部件上,随着压力机转速的提高,运动件的惯性力变大,振动难以控制,且严重影响压力机的动态精度,给压力机的高速化带来很大的制约。另外,球头螺杆的球头加工困难,加工精度难以保证,球头磨损后对机床的动态精度影响较大,且后期可维修性差;第二种是通过调节机身高度的方式来调节装模高度,降低了机身的刚度,结构安装、维修比较困难。第三种是将调节机构放在底座上,通过调节下模的方式来达到装模高度调节的需求,这种方案能减轻运动部件的重量,减少其运动惯性力,国内外出现过此类机构公开的发明专利United States,5398601,但该结构工作台以及下模具重量全部作用在驱动螺母上。螺母径向端面既要封压力油又要旋转,有密封不良漏油的风险。螺杆导向较短,且螺杆提升量过大时悬臂较长,螺杆不稳定,影响其调节精度。另外,专利没有给出具体的布置方案,链轮装在螺母上增加了链轮外径,减小了工作台下部的出料空间,实际使用不方便。In the existing technology, there are three main ways to adjust the die height of the press. One is that the adjustment mechanism is placed in the slider, and the worm gear is used to drive the ball screw to move, and the distance between the slider and the crankshaft is slightly adjusted to achieve the adjustment. Die height purposes. This solution causes the mass of the adjusting device to be completely placed on the moving parts. With the increase of the speed of the press, the inertial force of the moving parts becomes larger, the vibration is difficult to control, and seriously affects the dynamic accuracy of the press, which will increase the speed of the press. bring great constraints. In addition, the ball head of the ball screw is difficult to process, and the machining accuracy is difficult to guarantee. After the ball head is worn, it has a great impact on the dynamic accuracy of the machine tool, and the later maintainability is poor; the second is to adjust the mold by adjusting the height of the fuselage. The height reduces the rigidity of the fuselage, and the structure installation and maintenance are more difficult. The third is to place the adjustment mechanism on the base, and adjust the lower mold to meet the requirements of mold height adjustment. This scheme can reduce the weight of moving parts and reduce its motion inertia force. There have been such mechanisms at home and abroad. The disclosed invention patent United States, 5398601, but the structural workbench and the weight of the lower mold all act on the drive nut. The radial end face of the nut needs to seal the pressure oil and rotate, so there is a risk of poor sealing and oil leakage. The screw guide is short, and the cantilever is long when the lifting amount of the screw is too large, and the screw is unstable, which affects its adjustment accuracy. In addition, the patent does not provide a specific layout plan. The sprocket is installed on the nut to increase the outer diameter of the sprocket and reduce the discharge space at the lower part of the workbench, which is inconvenient for actual use.
发明内容Contents of the invention
本发明的目的在于提供一种能够将整个机构从滑块中分离开来,减轻了滑块的重量,能够通过调节工作台高度的方式来实现模具高度的调节,整个装置独立化安装于底座上,调试、安装、使用、维修方便,且适用于任何结构压力机的模块化压力机装模高度调节装置。The purpose of the present invention is to provide a device that can separate the entire mechanism from the slider, reduce the weight of the slider, and realize the adjustment of the height of the mold by adjusting the height of the workbench. The entire device is independently installed on the base. , debugging, installation, use and maintenance are convenient, and it is a modular press mold height adjustment device suitable for any structural press.
实现本发明目的的技术解决方案为:The technical solution that realizes the object of the present invention is:
一种模块化压力机装模高度调节装置,包括安装底板、螺母螺杆调节机构、液压马达、张紧链轮、工作台下连接板、工作台、中间支撑板和包角链轮;其中,螺母螺杆调节机构包括链轮、螺杆、螺母、下端盖密封圈、液压缸上端盖、液压缸下端盖、液压缸缸筒、上端盖密封圈、活塞密封圈和螺杆安装座;螺母螺杆调节机构的螺杆和螺母螺纹配合连接,螺杆上设置有驱动链轮,螺母与液压缸缸筒组成液压缸,螺母的圆周面上设置有环形凸起,环形凸起与液压缸缸筒内的环形凹槽相配合,并可在环形凹槽内沿液压缸缸筒的轴向运动,螺母与液压缸缸筒通过液压缸上端盖和液压缸下端盖以及下端盖密封圈和上端盖密封圈密封,且液压缸上端盖和液压缸下端盖与螺母导向配合;四组螺母螺杆调节机构设置在工作台下连接板和安装底板之间,其中螺母螺杆调节机构的螺母与工作台下连接板固连,螺母螺杆调节机构的螺杆通过螺杆安装座设置在安装底板,螺杆与螺杆安装座转动配合;中间支撑板设置在工作台下连接板和安装底板之间,中间支撑板和安装底板固连,螺母螺杆调节机构的液压缸缸筒与中间支撑板固连,液压马达设置在工作台下连接板上,包角链轮和张紧链轮设置在安装底板,液压马达的马达链轮跟其它链轮处于同一高度,包角链轮、张紧链轮、液压马达的马达链轮和螺杆上的链轮通过链条连接,工作台下连接板的上端面设置工作台。A modular press mold loading height adjustment device, including a mounting base plate, a nut screw adjustment mechanism, a hydraulic motor, a tensioning sprocket, a connecting plate under a workbench, a workbench, an intermediate support plate and an angled sprocket; wherein, the nut The screw adjustment mechanism includes sprocket, screw, nut, lower end cover sealing ring, hydraulic cylinder upper end cover, hydraulic cylinder lower end cover, hydraulic cylinder cylinder, upper end cover sealing ring, piston sealing ring and screw mounting seat; the screw of the nut screw adjustment mechanism It is threadedly connected with the nut, the screw rod is provided with a driving sprocket, the nut and the cylinder of the hydraulic cylinder form a hydraulic cylinder, and the circumferential surface of the nut is provided with an annular protrusion, which matches the annular groove in the cylinder of the hydraulic cylinder , and can move in the axial direction of the hydraulic cylinder barrel in the annular groove, the nut and the hydraulic cylinder barrel are sealed by the upper end cover of the hydraulic cylinder, the lower end cover of the hydraulic cylinder, the sealing ring of the lower end cover and the sealing ring of the upper end cover, and the upper end of the hydraulic cylinder The cover and the lower end cover of the hydraulic cylinder cooperate with the nut guide; four sets of nut screw adjustment mechanisms are arranged between the lower connection plate of the workbench and the installation base plate, wherein the nuts of the nut screw adjustment mechanism are fixedly connected with the lower connection plate of the workbench, and the nut screw adjustment mechanism The screw is set on the installation bottom plate through the screw mounting seat, and the screw and the screw mounting seat are rotated and matched; the middle support plate is set between the connecting plate under the workbench and the installation bottom plate, the middle support plate and the installation bottom plate are fixedly connected, and the hydraulic pressure of the nut screw adjustment mechanism The cylinder barrel is fixedly connected with the middle support plate, the hydraulic motor is set on the connecting plate under the workbench, the angled sprocket and the tensioning sprocket are set on the installation bottom plate, the motor sprocket of the hydraulic motor is at the same height as other sprockets, including The angle sprocket, the tensioning sprocket, the motor sprocket of the hydraulic motor and the sprocket on the screw rod are connected by a chain, and a worktable is arranged on the upper end surface of the connecting plate under the workbench.
本发明与现有技术相比,其显著优点:Compared with the prior art, the present invention has significant advantages:
(1)本发明与压力机运动部件独立开,减小压力机运行过程的惯性力,减小其振动,为压力机高速化提供了有利条件。(1) The present invention is independent from the moving parts of the press, reduces the inertial force and vibration of the press during operation, and provides favorable conditions for high-speed presses.
(2)本发明的整个装置独立化安装于底座上,调试、安装、使用、维修方便。(2) The whole device of the present invention is independently installed on the base, which is convenient for debugging, installation, use and maintenance.
(3)本发明采用双向液压缸的结构,一方面能抵消调节过程中工作台和下模具的重量,减轻调节所需驱动力,调节方便;另一方面,压力机工作过程中液压缸能消除螺杆螺母间隙,锁死螺母,使得工作台承受冲击载荷时位置稳定。(3) The present invention adopts the structure of a two-way hydraulic cylinder. On the one hand, it can offset the weight of the workbench and the lower mold during the adjustment process, reduce the driving force required for adjustment, and facilitate adjustment; on the other hand, the hydraulic cylinder during the press process can eliminate The gap between the screw nut and the lock nut make the position of the table stable when it is subjected to impact loads.
(4)本发明的端盖具有导向作用,能够保证调节过程的稳定。(4) The end cap of the present invention has a guiding function and can ensure the stability of the adjustment process.
(5)本发明的链轮连接在转动螺杆上,链轮外径较小,留有足够的出料空间,使用方便。(5) The sprocket wheel of the present invention is connected on the rotating screw rod, and the outer diameter of the sprocket wheel is small, leaving enough discharge space, and easy to use.
下面结合附图对本发明作进一步详细描述。The present invention will be described in further detail below in conjunction with the accompanying drawings.
附图说明Description of drawings
图1是本发明模块化压力机装模高度调节装置的结构示意图。Fig. 1 is a structural schematic diagram of a mold loading height adjustment device for a modular press of the present invention.
图2是本发明模块化压力机装模高度调节装置的立体图。Fig. 2 is a perspective view of the die height adjustment device for the modularized press of the present invention.
图3是本发明模块化压力机装模高度调节装置的剖视图。Fig. 3 is a cross-sectional view of the device for adjusting the mold loading height of the modularized press of the present invention.
具体实施方式Detailed ways
本发明一种模块化压力机装模高度调节装置,包括安装底板1、螺母螺杆调节机构2、液压马达3、张紧链轮4、工作台下连接板5、工作台6、中间支撑板7和包角链轮8;其中,螺母螺杆调节机构2包括链轮2-1、螺杆2-2、螺母2-3、下端盖密封圈2-4、液压缸上端盖2-5、液压缸下端盖2-6、液压缸缸筒2-7、上端盖密封圈2-8、活塞密封圈2-9和螺杆安装座2-10;螺母螺杆调节机构2的螺杆2-2和螺母2-3螺纹配合连接,螺杆2-2上设置有驱动链轮,螺母2-3与液压缸缸筒2-7组成液压缸,螺母2-3的圆周面上设置有环形凸起,环形凸起与液压缸缸筒2-7内的环形凹槽相配合,并可在环形凹槽内沿液压缸缸筒2-7的轴向运动,螺母2-3与液压缸缸筒2-7通过液压缸上端盖2-5和液压缸下端盖2-6以及下端盖密封圈2-4和上端盖密封圈2-8密封,且液压缸上端盖2-5和液压缸下端盖2-6与螺母2-3导向配合;四组螺母螺杆调节机构2设置在工作台下连接板5和安装底板1之间,其中螺母螺杆调节机构2的螺母2-3与工作台下连接板5固连,螺母螺杆调节机构2的螺杆2-2通过螺杆安装座2-10设置在安装底板1,螺杆2-2与螺杆安装座2-10转动配合;中间支撑板7设置在工作台下连接板5和安装底板1之间,中间支撑板7和安装底板1固连,螺母螺杆调节机构2的液压缸缸筒2-7与中间支撑板7固连,液压马达3设置在工作台下连接板5上,包角链轮8和张紧链轮4设置在安装底板1,液压马达3的马达链轮跟其它链轮处于同一高度,包角链轮8、张紧链轮4、液压马达3的马达链轮和螺杆2-2上的链轮通过链条连接,工作台下连接板5的上端面设置工作台6。The present invention is a mold loading height adjustment device for a modular press, comprising a mounting base plate 1, a nut screw adjustment mechanism 2, a hydraulic motor 3, a tensioning sprocket 4, a connecting plate 5 under a workbench, a workbench 6, and an intermediate support plate 7 And wrap angle sprocket 8; Wherein, nut screw adjustment mechanism 2 comprises sprocket 2-1, screw rod 2-2, nut 2-3, lower end cover sealing ring 2-4, hydraulic cylinder upper end cover 2-5, hydraulic cylinder lower end Cover 2-6, hydraulic cylinder barrel 2-7, upper end cover seal ring 2-8, piston seal ring 2-9 and screw mounting seat 2-10; screw rod 2-2 and nut 2-3 of nut screw adjustment mechanism 2 The thread fit connection, the screw rod 2-2 is provided with a driving sprocket, the nut 2-3 and the hydraulic cylinder barrel 2-7 form a hydraulic cylinder, the circumferential surface of the nut 2-3 is provided with an annular protrusion, and the annular protrusion is connected with the hydraulic cylinder. The annular groove in the cylinder barrel 2-7 matches, and can move along the axial direction of the hydraulic cylinder barrel 2-7 in the annular groove, and the nut 2-3 and the hydraulic cylinder barrel 2-7 pass through the upper end of the hydraulic cylinder The cover 2-5 and the lower end cover 2-6 of the hydraulic cylinder and the sealing ring 2-4 of the lower end cover and the sealing ring 2-8 of the upper end cover are sealed, and the upper end cover 2-5 of the hydraulic cylinder and the lower end cover 2-6 of the hydraulic cylinder are connected with the nut 2- 3 guide fit; four sets of nut screw adjustment mechanisms 2 are set between the lower connection plate 5 of the workbench and the installation base 1, wherein the nuts 2-3 of the nut screw adjustment mechanism 2 are fixedly connected with the lower connection plate 5 of the workbench, and the nut screw adjustment The screw rod 2-2 of the mechanism 2 is arranged on the installation base plate 1 through the screw rod mounting seat 2-10, and the screw rod 2-2 and the screw rod mounting base 2-10 are rotated and matched; the middle support plate 7 is arranged on the connecting plate 5 and the installation base plate 1 under the workbench Between them, the middle support plate 7 is fixedly connected to the installation base plate 1, the hydraulic cylinder barrel 2-7 of the nut screw adjustment mechanism 2 is fixedly connected to the middle support plate 7, and the hydraulic motor 3 is arranged on the lower connecting plate 5 of the workbench, wrapping angle Sprocket 8 and tensioning sprocket 4 are arranged on installation base plate 1, and the motor sprocket of hydraulic motor 3 is at the same height as other sprockets. The sprocket on the screw rod 2-2 is connected by a chain, and the upper end surface of the connecting plate 5 under the workbench is provided with a workbench 6.
工作台下连接板5与螺母2-3通过穿过工作台下连接板5上腰形孔的螺钉连接。The connecting plate 5 under the workbench is connected with the nut 2-3 by the screw passing through the waist-shaped hole on the connecting plate 5 under the workbench.
液压马达3和液压缸缸筒2-7均通过螺钉与中间支撑板7连接。Both the hydraulic motor 3 and the hydraulic cylinder barrel 2-7 are connected with the middle support plate 7 by screws.
螺母2-3的圆周面上的环形凸起与液压缸缸筒2-7内环形凹槽之间设置密封圈。A sealing ring is arranged between the annular protrusion on the circumferential surface of the nut 2-3 and the inner annular groove of the hydraulic cylinder barrel 2-7.
由于安装工作台下连接板5之前需要旋转调试四个螺母2-3的水平位置,因此,固连螺母2-3的螺钉随着螺母2-3旋转而旋转,因此,工作台下连接板5上的螺钉孔需采用腰形孔。Because the horizontal positions of the four nuts 2-3 need to be rotated and debugged before the connecting plate 5 under the workbench is installed, the screws of the fixed nuts 2-3 rotate with the rotation of the nut 2-3, so the connecting plate 5 under the workbench The screw holes on the top need to be waist-shaped holes.
根据上面所述将装置安装、调试完,After installing and debugging the device according to the above,
螺母2-3与液压缸缸筒2-7组成液压缸,螺母2-3的圆周面上的环形凸起与液压缸上端盖2-5之间形成上腔,与液压缸下端盖2-6之间形成下腔,The nut 2-3 and the hydraulic cylinder barrel 2-7 form a hydraulic cylinder. The annular protrusion on the circumferential surface of the nut 2-3 forms an upper cavity with the upper end cover 2-5 of the hydraulic cylinder, and the lower end cover 2-6 of the hydraulic cylinder forms a hydraulic cylinder. between the lower cavity,
需要调整装模高度位置时,控制液压缸液压控制阀,将液压缸上腔中的压力油卸荷,下腔中充入压力油,压力机油的载荷足以抵消工作台6和下模具的大部分重量,但是又不会超过其重量,使得螺母2-3和螺杆2-2的间隙方向不发生改变。然后启动液压马达3,液压马达3带动链轮转动,从而螺杆2-2转动,螺母2-3上下移动,调节工作台6上下位置。调节到位后,液压缸下腔卸荷,上腔中充入高压油,将螺杆2-2和螺母2-3锁死,且螺杆2-2被紧紧压在安装底座1上,冲压过程中的交变载荷不会引起工作台6位置的移动。调节过程中,螺杆2-2和螺母2-3的间隙一直处于重力方向的一侧,调节精准,液压锁死前后,工作台6位置不会因为螺母2-3和螺杆2-2间隙的调向而变动。When it is necessary to adjust the height of the mold, control the hydraulic control valve of the hydraulic cylinder to unload the pressure oil in the upper cavity of the hydraulic cylinder and fill the lower cavity with pressure oil. The load of the pressure machine oil is enough to offset most of the workbench 6 and the lower mold weight, but will not exceed its weight, so that the direction of the gap between the nut 2-3 and the screw rod 2-2 does not change. Start the hydraulic motor 3 then, and the hydraulic motor 3 drives the sprocket to rotate, so that the screw rod 2-2 rotates, and the nut 2-3 moves up and down to adjust the position of the workbench 6 up and down. After the adjustment is in place, the lower chamber of the hydraulic cylinder is unloaded, the upper chamber is filled with high-pressure oil, the screw 2-2 and the nut 2-3 are locked, and the screw 2-2 is tightly pressed on the installation base 1, during the stamping process The alternating load will not cause the movement of the table 6 position. During the adjustment process, the gap between the screw rod 2-2 and the nut 2-3 is always on one side of the gravity direction, and the adjustment is precise. To change.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410221955.XA CN103978724B (en) | 2014-05-23 | 2014-05-23 | Modular pressure machine die-filling height regulating device |
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| CN201410221955.XA CN103978724B (en) | 2014-05-23 | 2014-05-23 | Modular pressure machine die-filling height regulating device |
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| CN103978724B CN103978724B (en) | 2016-07-06 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105538762A (en) * | 2015-12-14 | 2016-05-04 | 江苏华海钢结构有限公司 | Toggle type straightening press machine |
| CN110406154A (en) * | 2019-08-29 | 2019-11-05 | 一重集团天津重工有限公司 | A kind of Press Slider component function test method |
| CN110842880A (en) * | 2019-12-09 | 2020-02-28 | 徐州欧百瑞智能设备有限公司 | Modular intelligent special-shaped part operating platform |
| CN115835952A (en) * | 2020-08-11 | 2023-03-21 | 尤尼弗莱克斯-液压有限责任公司 | Radial press |
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| DE2516526A1 (en) * | 1975-04-15 | 1976-10-28 | Maschinenbaugesellschaft Mbh | Hydraulic press with resiliently mounted lower plate - has hydraulic or pneumatic cylinder supporting lower plate |
| US5285722A (en) * | 1992-11-16 | 1994-02-15 | The Minster Machine Company | Press shutheight adjustment using hydraulic tie rod assemblies |
| US5398601A (en) * | 1993-04-20 | 1995-03-21 | The Minster Machine Company | Press shutheight adjustment in motion mechanism |
| JPH1071492A (en) * | 1996-08-28 | 1998-03-17 | Fuji Oozx Inc | Screw press equipment |
| CN201309275Y (en) * | 2008-11-17 | 2009-09-16 | 扬州锻压机床集团有限公司 | Lower die height adjuster |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| DE2516526A1 (en) * | 1975-04-15 | 1976-10-28 | Maschinenbaugesellschaft Mbh | Hydraulic press with resiliently mounted lower plate - has hydraulic or pneumatic cylinder supporting lower plate |
| US5285722A (en) * | 1992-11-16 | 1994-02-15 | The Minster Machine Company | Press shutheight adjustment using hydraulic tie rod assemblies |
| US5398601A (en) * | 1993-04-20 | 1995-03-21 | The Minster Machine Company | Press shutheight adjustment in motion mechanism |
| JPH1071492A (en) * | 1996-08-28 | 1998-03-17 | Fuji Oozx Inc | Screw press equipment |
| CN201309275Y (en) * | 2008-11-17 | 2009-09-16 | 扬州锻压机床集团有限公司 | Lower die height adjuster |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105538762A (en) * | 2015-12-14 | 2016-05-04 | 江苏华海钢结构有限公司 | Toggle type straightening press machine |
| CN110406154A (en) * | 2019-08-29 | 2019-11-05 | 一重集团天津重工有限公司 | A kind of Press Slider component function test method |
| CN110842880A (en) * | 2019-12-09 | 2020-02-28 | 徐州欧百瑞智能设备有限公司 | Modular intelligent special-shaped part operating platform |
| CN110842880B (en) * | 2019-12-09 | 2023-05-30 | 徐州欧百瑞智能设备有限公司 | Modularized intelligent abnormal part operation platform |
| CN115835952A (en) * | 2020-08-11 | 2023-03-21 | 尤尼弗莱克斯-液压有限责任公司 | Radial press |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103978724B (en) | 2016-07-06 |
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