CN106594220A - Stroke-adjustable type intermittent movable mechanical device based on non-circular gear divider - Google Patents
Stroke-adjustable type intermittent movable mechanical device based on non-circular gear divider Download PDFInfo
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- CN106594220A CN106594220A CN201611200286.3A CN201611200286A CN106594220A CN 106594220 A CN106594220 A CN 106594220A CN 201611200286 A CN201611200286 A CN 201611200286A CN 106594220 A CN106594220 A CN 106594220A
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- circular gear
- gear
- adjustable
- brake
- stroke
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H37/00—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00
- F16H37/12—Gearings comprising primarily toothed or friction gearing, links or levers, and cams, or members of at least two of these types
- F16H37/124—Gearings comprising primarily toothed or friction gearing, links or levers, and cams, or members of at least two of these types for interconverting rotary motion and reciprocating motion
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Transmission Devices (AREA)
Abstract
A stroke-adjustable type intermittent movable mechanical device based on a non-circular gear divider comprises a power supplying and braking device, an indexing device and a stroke-adjustable crank block device. A variable-frequency and variable-speed motor of the power supplying and braking device is connected with the input end of a brake through an elastic sleeve pin coupler. The output end of the brake transfers force to the indexing device. The indexing device is the non-circular gear divider, the input end of the indexing device is connected with the output end of the brake, and the output end of the indexing device is connected with the stroke-adjustable crank block device. The stroke-adjustable crank block device is composed of a crank disc, an adjusting bolt, a connecting rod, a working actuating device and a hinging device, wherein the crank disc is connected with the output end of the non-circular gear divider and the connecting rod, and the connecting rod is connected with the working actuating device through the hinging device. According to the device, intermittent reciprocating movement of a working mechanism is achieved, the moving stroke is large, the stroke range is adjustable, the motion precision is high, impact and noise are quite low, the transmission efficiency is high, the service life is long, and the stroke-adjustable type intermittent movable mechanical device can be used for high-speed heavy loads.
Description
Technical field
The invention belongs to mechanical transmission fields, and in particular to a kind of range-adjustable formula interval based on non-circular gear dispenser
Mechanically moving device.
Background technology
In engineering in practice, the application of intermittent motion mechanism is widely.For example, the traverse feed of shaping machine workbench
The operations such as the realization of motion, the realization for sending piece motion of cinematograph projector, feeding, packaging, detection in automatic production line
Complete, realization of automatic tool changer machinery handss automatic tool changer process etc. in machine tooling.
It is used at present realizing in engineering that mainly there is cam mechanism, ratchet mechanism, Geneva mechanism, not complete in the mechanism of intermittent movement
All gear mechanism etc., most intermittent motion mechanisms only relate to turn round class intermittent movement, for the machine of portable intermittent movement
Structure is few, even if there is minority mechanism realize the function of intermittent movement, there is also change and the speed of shift motion
Regulation it is difficult, a series of problems, such as kinematic accuracy is extremely difficult to design requirement.Such as cam mechanism is once designed after completing
Shift motion cannot change, while limited by minimum pressure angle can not be too big so as to stroke, and contour machining is difficult, uses
Even if when lubrication it is good, the problems such as there is also serious wear and relatively low life-span.And the power of ratchet mechanism, incomplete gear mechanism
Learn characteristic poor, particularly there is larger impact in high speed, be normally only used for the intermittent movement of low speed underloading, for steady
Property require that higher occasion is less suitable for.
The content of the invention
The technical problem to be solved in the present invention is, for the mechanism for having range-adjustable formula interval linear reciprocating motion in engineering
Demand, and existing intermittent motion mechanism can not meet use requirement, there is provided a kind of adjustable row based on non-circular gear dispenser
Formula intermittent movement machinery, can not only realize that the interval of operating mechanism is moved back and forth, big and capable also with shift motion
Journey scope is adjustable, and kinematic accuracy is high, impacts and noise very little, and transmission efficiency, long service life can be used for high-speed overload etc. excellent
Point.
The present invention for the solution technical scheme that adopts of above-mentioned technical problem is:
There is provided and brake dress based on the range-adjustable formula intermittent movement machinery of non-circular gear dispenser, including power
Put, three part of indexing means and range-adjustable crank block device;
The power is provided and brake unit is made up of frequency control motor, rubbercushioned sleeve bearing coupling, brake, frequency conversion
Buncher is connected with the input of brake by rubbercushioned sleeve bearing coupling, and power is reached indexing dress by brake outfan
Put;
The indexing means is non-circular gear dispenser, and non-circular gear dispenser input is by Type B flat key and brake
Outfan connects, and non-circular gear dispenser outfan is connected with range-adjustable crank block device by attachment screw;
The range-adjustable crank block device is by crank disc, regulating bolt, connecting rod, work implement, articulated mounting
Composition, crank disc are connected with non-circular gear dispenser outfan by attachment screw, while crank disc passes through regulating bolt and company
Bar connects, and connecting rod is connected with work implement by articulated mounting, and work implement is moved along a straight line on the ground.
By such scheme, the non-circular gear dispenser includes housing part and non-circular gear planetary gear system part, described
Housing part by be input into end cap, the first spring washer, the first hexagon socket cap head screw, casing, output bearing cap, lip packing
Circle, second spring packing ring, the second hexagon socket cap head screw, adjust pad, the 4th hexagon socket cap head screw, the 3rd spring pad
Circle and motor mounting base composition, input end cap are passed through the first spring washer and the first hexagon socket cap head screw and are fastened with casing
Connection, motor mounting base is covered tightly with input by the 4th hexagon socket cap head screw and second spring packing ring and is solidly connected, defeated
Go out bearing cap to connect by the fastening of lip-type packing, second spring packing ring, the second hexagon socket cap head screw, adjust pad and casing
Connect;
The non-circular gear planetary gear system part by deep groove ball bearing, planet carrier, an A type flat keys, the first non-circular gear,
Planet axis, hole back-up ring, the first taper roll bearing, c-type flat key, planetary cylindrical spur gear, locking nut, the second taper roller
Bearing, gear shaft, input shaft, the 2nd A type flat keys, the second non-circular gear, straight pin and the 3rd hexagon socket cap head screw composition,
Input shaft is connected with planet carrier by the 2nd A types flat key, and planet carrier is formed with the casing of housing part by deep groove ball bearing and turned
Dynamic secondary connection, it is secondary that planet carrier connects into rotation with planet axis by the first taper roll bearing and hole back-up ring;Planet axis one end
It is connected by an A types flat key and with the first non-circular gear, the other end passes through c-type flat key and locking nut and planetary cylindrical straight-tooth
Wheel connection;Gear shaft is formed by the second taper roll bearing and casing and rotates secondary;On planetary cylindrical spur gear and gear shaft
Roller gear forms meshing relation;First non-circular gear and the second non-circular gear form meshing relation, and the second non-circular gear passes through
Straight pin and the 3rd hexagon socket cap head screw are covered tightly with the input of housing part and are solidly connected.
By such scheme, the arc groove of adjustable crank radius on the crank disc, is provided with, adjustment regulating bolt is in arc groove
In position, obtain different radii size throw.
Compared with prior art, the invention has the beneficial effects as follows:
1st, apparatus of the present invention can realize batch (-type) linear reciprocating motion, not only compensate for cam mechanism, ratchet mechanism, groove
Wheel mechanism, incomplete gear mechanism can not change stroke, and impact, noise are big, apply the shortcomings of being limited to low speed underloading occasion, while
The advantages of also there is kinematic accuracy height, transmission efficiency, long service life;
2nd, due to the popularization of current multi-shaft linkage numerical control machine, non-circular gear therein is equally adapted to batch production,
Its processing technique only need in existing roller gear processing technique slightly improve can complete, therefore the machinery have it is good
Good engineering application value and prospect.
Description of the drawings
Fig. 1 is the general assembly structural representation of range-adjustable formula intermittent movement machinery of the present invention;
Fig. 2 is the floor map of range-adjustable formula intermittent movement machinery of the present invention;
Fig. 3 is the concrete structure schematic diagram of non-circular gear dispenser in Fig. 1;
Fig. 4 is the design of part schematic diagram of the first non-circular gear in Fig. 3;
Side views of the Fig. 5 for Fig. 4;
Fig. 6 is the design of part schematic diagram of the second non-circular gear in Fig. 3;
Side views of the Fig. 7 for Fig. 6;
Fig. 8 is the principle schematic of range-adjustable crank block device of the present invention;
ADAMS simulation curve figures of the Fig. 9 for the embodiment of the present invention;
In Fig. 1 and Fig. 2:1. frequency control motor, 2. rubbercushioned sleeve bearing coupling, 3. brake, 4. non-circular gear segmentation
Device, 5. crank disc, 6. attachment screw, 7. regulating bolt, 8. connecting rod, 9. work implement, 10. articulated mounting;
In Fig. 3:401. input end caps, 402. first spring washers, 403. first hexagon socket cap head screws, 404. zanjons
Ball bearing, 405. planet carriers, 406. the oneth A type flat keys, 407. first non-circular gears, 408. planet axis, 409. hole back-up rings,
410. taper roll bearings, 411.C type flat keys, 412. planetary cylindrical spur gears, 413. locking nuts, 414. casings, 415. is defeated
Go out bearing cap, 416. lip-type packings, 417. second spring packing rings, 418. second hexagon socket cap head screws, 419. adjusting pads
Piece, 420. taper roll bearings, 421. gear shafts, 422. input shafts, 423. the 2nd A type flat keys, 424. second non-circular gears,
425. straight pins, 426. the 3rd hexagon socket cap head screws, 427. the 4th hexagon socket cap head screws, 428. the 3rd spring pads
Circle, 429. motor mounting bases.
Specific embodiment
Below in conjunction with principle and feature further description of the accompanying drawing to the present invention, example is served only for illustrating this
Invention, and the range of application of the non-limiting present invention.
As shown in Fig. 1~Fig. 2, the range-adjustable formula interval based on non-circular gear dispenser described in the embodiment of the present invention is moved
Dynamic machinery, including power offer and brake unit, three part of indexing means and range-adjustable crank block device;
Power is provided and brake unit is made up of frequency control motor 1, rubbercushioned sleeve bearing coupling 2, brake 3, frequency conversion
Buncher 1 is connected with the input of brake 3 by rubbercushioned sleeve bearing coupling 2, and power is reached point by 3 outfan of brake
Degree device;
Indexing means is non-circular gear dispenser 4, and it is defeated with brake 3 that 4 input of non-circular gear dispenser passes through Type B flat key
Go out end connection, 4 outfan of non-circular gear dispenser is connected with range-adjustable crank block device by attachment screw 6;
Range-adjustable crank block device is by crank disc 5, regulating bolt 7, connecting rod 8, work implement 9, articulated mounting
10 compositions, crank disc 5 are connected with 4 outfan of non-circular gear dispenser by attachment screw 6, while crank disc 5 is by adjusting spiral shell
Bolt 7 is connected with connecting rod 8, and connecting rod 8 is connected with work implement 9 by articulated mounting 10, and work implement 9 is straight on the ground
Line is moved.
With reference to shown in Fig. 3, non-circular gear dispenser 4 includes housing part and non-circular gear planetary gear system part, shell part
Divide by input end cap 401, the first spring washer 402, the first hexagon socket cap head screw 403, casing 414, output bearing cap
415th, lip-type packing 416, second spring packing ring 417, the second hexagon socket cap head screw 418, in adjust pad the 419, the 4th
Hexagonal cylindrical head screw 427, the 3rd spring washer 428 and motor mounting base 429 are constituted, and input end cap 401 passes through the first bullet
Spring packing ring 402 and the first hexagon socket cap head screw 403 are fastenedly connected with casing 414, and motor mounting base 429 passes through in the 4th
Hexagonal cylindrical head screw 427 and second spring packing ring 428 are fastenedly connected with input end cap 401, and output bearing cap 415 passes through lip
Sealing ring 416, second spring packing ring 417, the second hexagon socket cap head screw 418, adjust pad 419 are connected with the fastening of casing 414
Connect;
Non-circular gear planetary gear system part is by deep groove ball bearing 404, planet carrier 405, an A types flat key 406, the first not rounded
Gear 407, planet axis 408, hole back-up ring 409, the first taper roll bearing 410, c-type flat key 411, planetary cylindrical spur gear
412nd, locking nut 413, the second taper roll bearing 420, gear shaft 421, input shaft 422, the 2nd A types flat key 423, second are non-
Knucle-gear 424, straight pin 425 and the 3rd hexagon socket cap head screw 426 are constituted, and input shaft 422 passes through the 2nd A types flat key 423
It is connected with planet carrier 405, planet carrier 405 forms rotation pair by the casing 414 of deep groove ball bearing 404 and housing part and is connected,
Planet carrier 405 passes through the first taper roll bearing 410 and hole back-up ring 409 and connects into rotation pair with planet axis 408;Planet axis
408 one end is passed through an A types flat key 406 and is connected with the first non-circular gear 407, and the other end passes through c-type flat key 411 and locking
Nut 413 is connected with planetary cylindrical spur gear 412;Gear shaft 421 is formed with casing 414 by the second taper roll bearing 420
Rotate secondary;Planetary cylindrical spur gear 412 forms meshing relation with the roller gear on gear shaft 421;First non-circular gear 407 with
Second non-circular gear 424 forms meshing relation, and the second non-circular gear 424 is by hexagonal cylindrical head spiral shell in straight pin 425 and the 3rd
Nail 426 is fastenedly connected with the input end cap 401 of housing part.
, specifically as shown in Fig. 4~Fig. 5, the structure of the second non-circular gear is concrete such as Fig. 6~Fig. 7 for the structure of the first non-circular gear
It is shown.
On the premise of function is realized, the design of whole machinery being made as far as possible, being simple to manufacture easy, structure arrangement is more tight
Gather.Frequency control motor 1 can realize large-scale stepless speed governing, with adapt to work implement 9 friction speed require and
Improve the dynamicss when machine opens braking;Rubbercushioned sleeve bearing coupling 2 is immunity shaft coupling, can be subtracted with minimally
Impact of few operating mechanism to frequency control motor 1;Brake 3 adopts electromagnetic hydraulic pressure push rod block brake, both can ensure that
It is reliable to brake, braking impact can be reduced again.4 essence of non-circular gear dispenser belongs to planetary reducer, between realizing
Have a rest motion, first order transmission adopts non-circular gear drive, and the second non-circular gear 424 is used as the first sun gear fixed with frame
(centre wheel), the first non-circular gear 407 is used as planetary gear;The second level is driven using spur gear wheel, planetary cylindrical spur gear 412
Used as planetary gear, the roller gear on gear shaft 421 is used as rotatable second sun gear (centre wheel).Power is from planet carrier
405 inputs, export from rotatable second sun gear.
The operation principle of apparatus of the present invention:When brake 3 is in declutches state, frequency control motor 1 is powered and operates, and moves
Power reaches the input shaft 422 of non-circular gear dispenser 4 through shaft coupling 2, brake 3 from 1 on of frequency control motor, defeated
Entering axle 422 drives planet carrier 405 to rotate, and the rotation of planet carrier 405 causes the first non-circular gear 407 and planetary cylindrical spur gear
412 compound motion, the compound motion have two components, and one-component is respectively around fixed first sun gear (the
The revolution 424) with rotatable second sun gear (roller gear on gear shaft 421) of two non-circular gears, second component point
Not Wei the two around the rotation of planet axis 408, finally show motion for the motion of corresponding Vector modulation, the resultant motion passes through
Second sun gear (roller gear on gear shaft 421) output is to crank disc 5,5 drivening rod of crank disc, 8 reciprocally swinging, connecting rod 8
The performs device that pushes the work forward 9 does reciprocating linear motion.In this process, due to having the first non-circular gear in dispenser train
407 and second non-circular gear 424 presence, so work implement 9 movement an impulse stroke in, it may appear that the sun
Wheel (roller gear on gear shaft 421) is output as zero one or several time periods, and now work implement 9 is correspondingly
In resting state.Therefore, in a cycle of the work of work implement 9, step reciprocating linear fortune can be completed
It is dynamic.Simultaneously as the arc groove of adjustable crank radius on crank disc 5, is provided with, by adjusting position of the regulating bolt 7 in arc groove
Put, the throw of different radii size within the specific limits, can be obtained, now the shift motion of work implement 9
Size can also occur correspondingly to change.When 3 band-type brake of brake, frequency control motor 1 slows down until shut down, whole device
Quit work.
The design procedure of apparatus of the present invention:1. according to computational load power primary election frequency control motor 1;2. will according to design
The time dependent function of resultant gear ratio is determined at the beginning of the parameters such as the operating rate asked, each mobile working stroke idle hours;③
The sub-transmission ratio function of non-circular gear engaged transmission is determined according to gear ratio distribution principle;4. first is designed by sub-transmission ratio function
The pitch curve of non-circular gear 407 and the second non-circular gear 424;5. complete each parts design of dispenser;6. joined by impulse stroke
Number and other job requirements design range-adjustable crank block device;7. 1 starting time of frequency control motor, heating, mistake are carried out
Carry and check, being such as unsatisfactory for requirement needs gravity treatment frequency control motor 1, returns 1.;8. to each parts of non-circular gear dispenser and can
5. or 6. adjust stroke crank block device to carry out intensity, Stiffness evaluation, be such as unsatisfactory for requiring gravity treatment frequency control motor 1, return;
9. type selection calculation and the school of each standard component (rubbercushioned sleeve bearing coupling 2, brake 3, attachment screw 6, regulating bolt 7 etc.) are carried out
Core.
The principle schematic of the range-adjustable crank block device with reference to shown in Fig. 8, in Fig. 8:R represents that throw of crankshaft is long
Degree, Rmax represent maximum adjustable crank radius length, and Rmin represents minimum adjustable crank radius length, and e represents that eccentric throw (refers to song
Handle center of rotation is to the vertical dimension between slide block bearing pin center), L represents 9 haul distance of work implement;On crank disc 5
The arc groove of adjustable crank radius is provided with, by adjusting position of the regulating bolt 7 in arc groove, within the specific limits, is obtained
Throw R of different radii size, now the shift motion size of work implement 9 also there is corresponding change.
Whether produce a desired effect for test design, the range-adjustable formula interval by the present invention based on non-circular gear dispenser
The threedimensional model of mechanically moving device is imported in ADMAS, is emulated, obtain work and hold after addition constraint, kinematic pair and driving
Luggage puts 9 displacement changing curves within a period of time, as shown in figure 9, in Fig. 9:Abscissa is simulation time, and unit is the second
(s);Vertical coordinate is exported for 9 displacement of work implement, and unit is rice (m).From Fig. 9 curve charts, apparatus of the present invention are realized
The batch (-type) linear reciprocating motion of work implement 9, and curve can continuously lead at each point, illustrate work implement
9 do not have rigid shock, can meet use requirement.
The foregoing is only presently preferred embodiments of the present invention, not to limit the present invention, all spirit in the present invention and
Principle etc, any modification, equivalent substitution and improvements made etc., should be included within the scope of the present invention.
Claims (3)
1. the range-adjustable formula intermittent movement machinery based on non-circular gear dispenser, it is characterised in that:There is provided including power
And brake unit, three part of indexing means and range-adjustable crank block device;
The power is provided and brake unit is made up of frequency control motor, rubbercushioned sleeve bearing coupling, brake, frequency control
Motor is connected with the input of brake by rubbercushioned sleeve bearing coupling, and power is reached indexing means by brake outfan;
The indexing means is non-circular gear dispenser, and non-circular gear dispenser input is by Type B flat key and brake output
End connection, non-circular gear dispenser outfan are connected with range-adjustable crank block device by attachment screw;
The range-adjustable crank block device is made up of crank disc, regulating bolt, connecting rod, work implement, articulated mounting,
Crank disc is connected with non-circular gear dispenser outfan by attachment screw, while crank disc is connected with connecting rod by regulating bolt
Connect, connecting rod is connected with work implement by articulated mounting, and work implement is moved along a straight line on the ground.
2. the range-adjustable formula intermittent movement machinery based on non-circular gear dispenser according to claim 1, which is special
Levy and be:The non-circular gear dispenser includes housing part and non-circular gear planetary gear system part, and the housing part is by defeated
Enter end cap, the first spring washer, the first hexagon socket cap head screw, casing, output bearing cap, lip-type packing, second spring
Packing ring, the second hexagon socket cap head screw, adjust pad, the 4th hexagon socket cap head screw, the 3rd spring washer and motor peace
Dress pedestal composition, input end cap are fastenedly connected with casing by the first spring washer and the first hexagon socket cap head screw, motor
Installation pedestal is covered tightly with input by the 4th hexagon socket cap head screw and second spring packing ring and is solidly connected, and output bearing cap leads to
Cross lip-type packing, second spring packing ring, the second hexagon socket cap head screw, adjust pad and casing to be fastenedly connected;
The non-circular gear planetary gear system part is by deep groove ball bearing, planet carrier, an A type flat keys, the first non-circular gear, planet
Axle, hole back-up ring, the first taper roll bearing, c-type flat key, planetary cylindrical spur gear, locking nut, the second taper roller axle
Hold, gear shaft, input shaft, the 2nd A type flat keys, the second non-circular gear, straight pin and the 3rd hexagon socket cap head screw composition, it is defeated
Enter axle to be connected with planet carrier by the 2nd A types flat key, planet carrier is formed with the casing of housing part by deep groove ball bearing and rotated
Secondary connection, it is secondary that planet carrier connects into rotation with planet axis by the first taper roll bearing and hole back-up ring;Planet axis one end leads to
Cross an A types flat key and be connected with the first non-circular gear, the other end passes through c-type flat key and locking nut and planetary cylindrical spur gear
Connection;Gear shaft is formed by the second taper roll bearing and casing and rotates secondary;Circle on planetary cylindrical spur gear and gear shaft
Stud wheel forms meshing relation;First non-circular gear and the second non-circular gear form meshing relation, and the second non-circular gear is by circle
Pin and the 3rd hexagon socket cap head screw are covered tightly with the input of housing part and are solidly connected.
3. the range-adjustable formula intermittent movement machinery based on non-circular gear dispenser according to claim 1, which is special
Levy and be:The arc groove of adjustable crank radius is provided with the crank disc, position of the adjustment regulating bolt in arc groove obtains
The throw of different radii size.
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CN201611200286.3A CN106594220A (en) | 2016-12-22 | 2016-12-22 | Stroke-adjustable type intermittent movable mechanical device based on non-circular gear divider |
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CN201611200286.3A CN106594220A (en) | 2016-12-22 | 2016-12-22 | Stroke-adjustable type intermittent movable mechanical device based on non-circular gear divider |
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Application publication date: 20170426 |