CN103978436B - Ceramic polishing brick surface new process for processing and device - Google Patents
Ceramic polishing brick surface new process for processing and device Download PDFInfo
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- CN103978436B CN103978436B CN201410028581.XA CN201410028581A CN103978436B CN 103978436 B CN103978436 B CN 103978436B CN 201410028581 A CN201410028581 A CN 201410028581A CN 103978436 B CN103978436 B CN 103978436B
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- 230000008569 process Effects 0.000 title abstract description 26
- 238000000227 grinding Methods 0.000 claims abstract description 45
- 230000006698 induction Effects 0.000 claims abstract description 6
- 239000004576 sand Substances 0.000 claims description 99
- 229910000831 Steel Inorganic materials 0.000 claims description 48
- 239000010959 steel Substances 0.000 claims description 48
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- 238000000926 separation method Methods 0.000 claims description 16
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Abstract
Include the invention provides a kind of ceramic polishing brick surface processing technology：（1）Ramming impact processing is carried out to adobe surface；（2）Adobe surface is carried out to scrape thicknessing processing；（3）To adobe surface improve the rough polishing processing of adobe surface smoothness；（4）To adobe surface improve the grinding and polishing processing of adobe surface gloss.Present invention also offers a kind of ceramic-polished-tile face processing device, forming machine, rough polishing polisher lapper, the smart induction system thrown polisher lapper and convey adobe are impacted including carrying out the ramming of ramming impact processing to adobe surface, also include Slicking apparatus, the Slicking apparatus include ceramic tile feed system, strike off processing strike off head system and adjustment strikes off the vertically mobile system of depth.Methods described and device reduce traditional process, and technological process matching is reasonable, and gentle between each technique excessively to reduce poorly efficient and invalid processing, processing efficiency is improved, production cost reduction.
Description
Technical field
The present invention relates to a kind of ceramic polishing brick surface new process for processing and device.
Background technology
At present, with the increasingly raising of living standards of the people and aesthetic standards, to the quality and rough surface of ceramic
Degree proposes higher requirement, and the current demand of ceramic polished brick adaptation turns into be most widely used in modern architecture fitting-out work
One of ceramic.
Existing ceramic brick polishing work flow includes rude edge arrissing, scrapes thicknessing, grinding and polishing, fine grinding side chamfering, nanometer
The processes such as liquid coating.Rude edge arrissing process is that corase grind is carried out to adobe surrounding to fixed size, and eliminates the defect of tiles edges
With the deformation of the tiles edges such as rippled edge；It is to carry out roughing to adobe surface to scrape thicknessing process, by the sinter layer of ceramic tile surface
Remove, expose the decorative pattern of ceramic tile surface, while eliminating the defects such as deformation, warpage, the surface irregularity of adobe, and obtain thickness
The surface of consistent and planarization；Grinding and polishing process is to carry out fine gtinding to adobe surface, obtains ceramic tile surface bright and clean flat
The mirror effect of whole high gloss；The side grinding and chamfering grinding dressing when chamfering process mainly completes adobe four are refined, is reached
To periphery is straight, opposite side and the precisely consistent polished bricks finished product of diagonal-size；Nano fluid coating process is due to the porcelain after polishing
The substantial amounts of stomata of brick remained on surface and cutter trade, these defective effects ceramic tile surface quality surpass to obtain ceramic tile surface
Clean bright effect, in ceramic tile surface coated with nano liquid, the defect of ceramic tile surface is filled.
Prior art polished brick in porcelain character processing production equipment includes rude edge arrissing unit, Strickle thickness-fixing machine group, polisher lapper
Group, edging chamfering unit, wherein Strickle thickness-fixing machine group and grinding and polishing unit belong to brick face processing unit (plant), whole piece production equipment
Workflow is：Adobe is entered by pipeline, after First edge polisher carries out edging to the opposite side of adobe two, by 90 degree of steerings
Edging is carried out to the two further pairs side of adobe in second edge polisher afterwards；Adobe afterwards is admitted to First Strickle thickness-fixing machine to brick
Base surface carries out milling and scrapes processing, and second Slicking apparatus thicknessing machine is sent to after being turned to by 90 degree and continues to scrape the progress milling of adobe surface
Processing；Milling scrape after adobe successively feeding First and second polishing grinding equipment processing is ground to adobe surface, obtain
Obtain bright and clean smooth adobe surface；The adobe completed after Surface Machining is sent into the 3rd edging beveler by two opposite side of adobe
It is ground to finished size and carries out edge chamfering, the 4th edging beveler is sent to other the two of adobe after being turned to by 90 degree
Opposite side is ground to finished product and carries out edge chamfering, and ceramic tile then is sent into nanometer liquid applying machine carries out nano fluid painting to ceramic tile surface
Cover, finally, the finished bricks for completing all processing are air-dried by surface.
With China's building and ornament materials（Ceramic tile, stone material etc.）Constantly update and develop, the daily output of ceramic tile is increasingly
Greatly, this requires that ceramic tile process equipment must adapt to the requirement of big yield and heavy load, the feed speed of current ceramic tile is 24 meters/
It is per minute, ceramic tile go out the ceramic tile surface after kiln expand with heat and contract with cold drastically act under can produce very big deformation.
In this case, above-mentioned technological process and production equipment can not meet actual production need in actual applications
Will, and there is following defect：
（1）Technological process matching is unreasonable.The length of ceramic polishing line is increasingly longer, and existing job shop can not
So long equipment is installed and technological process is arranged, and because adobe deformation is increasing, causes to scrape thicknessing process with grinding
It is not gentle excessive between mill polishing process, generating technique jump causes that the processing efficiency of whole line is low, production cost is high.
（2）Strike off, the bistrique of glossing constantly increases.With the increasingly raising of ceramic tile yield, current ceramic tile enters
To amount most reached 30 ms/min soon, go out the adobe after kiln deformation it is increasing, due to ceramic tile deformation increasing, strike off
Machine cylinder is due to being that depthkeeping making roller can only touch several high points on adobe surface, it is necessary to which first high point is ground away.And it is every
The depth of individual roller scraping only has more than 10.Ceramic tile deformation is increased, and roller needs the depth of scraping to increase.In order to by ceramic tile surface
Sinter layer remove, reduce the deformation on adobe surface, improve flatness, constantly plus roller bistrique can only cause current strike off
The cylinder number of machine is being constantly increasing, and tack is scraped by original 16 increases present 48 and scrape tack.The length of machine
Degree is also being constantly increasing, and the workshop designed originally all be can not load.Also, increased because ceramic tile is deformed, striking off process can not
Reach requirement, grinding and polishing process occurs in that Lou throwing phenomenon, it has to plus bistrique improves glossiness, thus extends grinding
Time, add energy consumption.
（3）Prior art polisher lapper generally existing brick body easily tilts when entering polishing machine, causes grinding head for polishing
When cutting brick body, cause brick body to enter brick end and gnaw side phenomenon, it is defect ware to occur gnawing side brick body, follow-up all surfaces processing is just
For invalid processing, production efficiency is had a very big impact.
The content of the invention
Based on above weak point, the technical problem to be solved in the present invention is to provide a kind of processing of ceramic polishing brick surface
Gentle, rationally excessive between method, its guarantee production line each operation, technological process is short, and floor space is small, few using equipment, plus
Work efficiency high, production cost are low, and the product quality and precision processed is high.
To solve above technical problem, present invention employs following technical scheme：
A kind of ceramic polishing brick surface processing technology, including：
（1）Ramming impact processing is carried out to adobe surface；
（2）Adobe surface is carried out to scrape thicknessing processing；
（3）To adobe surface improve the rough polishing processing of adobe surface smoothness；
（4）To adobe surface improve the grinding and polishing processing of adobe surface gloss.
It is described that progress ramming impact processing in adobe surface is included：
（11）Steel sand is thrown to adobe surface by the blade rotated in ramming head, and steel sand produces impact grinding to ceramic tile surface；
（12）Steel sand after impact grinding ceramic tile is reentered in ramming head after being collected for recycling；
（13）Circulation performs step 11 and step 22.
The rough polishing processing or grinding and polishing processing carry out side rotation using the oscillating grinding head of rotation to adobe surface
Turn the grinding type processing of side swing.
The invention solves the problems that another technical problem be to provide the device of ceramic polishing brick surface processing a kind of, instead of
Traditional kibbling mill and Slicking apparatus, and by reasonable disposition process equipment, both improve productivity ratio and product quality, and effectively drop
Low energy consumption.
To solve above technical problem, present invention employs following technical scheme：
A kind of ceramic-polished-tile face processing device, including the ramming of adobe surface progress ramming impact processing is impacted into
Type machine, the rough polishing polisher lapper for improving surface smoothness processing, adobe surface is carried out improving adobe surface gloss and processed
Essence throw polisher lapper and the induction system that is conveyed adobe, it is characterised in that：Also include carrying out adobe surface
The Slicking apparatus of thicknessing is scraped, the Slicking apparatus includes the ceramic tile feed system of supply ceramic tile, ceramic tile surface is carried out to strike off processing
Strike off head system and adjustment strikes off the vertically mobile system of depth, it is described strike off head system and be fixed on vertically move
In system.
The ramming impact forming machine includes carrying out adobe surface the ramming head system of ramming impact, sand dust is returned
The mixed flow of receipts collects lifting system, the dust separation system that qualified sand is separated with antiquated sand and ceramic tile constantly is supplied into throwing
Sand impacts the ceramic tile feed system of forming machine, and the ramming head system is collected lifting system with mixed flow and is connected, the mixed flow
Collect lifting system to be connected with steel sand dust separation system, the steel sand dust separation system is connected with ramming head system.
The ramming head system includes ramming head motor, main shaft, sub-sand wheel and impeller, the ramming head motor
It is connected with main shaft, the sub-sand wheel and impeller are each attached on main shaft, and 5-8 pieces of blades are provided with impeller.
The mixed flow, which collects lifting system, includes collecting box, rotary screen, lifting passage, bucket elevator, the collection
Case, rotary screen are sequentially connected with lifting passage, and the bucket elevator is arranged in lifting passage, and the bucket elevator is by steel
Sand is promoted to the dust separation system.
The rough polishing polisher lapper includes the ceramic tile feed system for supplying ceramic tile, the bistrique being ground to ceramic tile surface
The crossbeam swing system that system and driving bistrique are swung, the grinding head system is arranged in crossbeam swing system.
The abrading block that the rough polishing polisher lapper is used is diamond grinding block.
The abrading block that the essence throws polisher lapper use is silicon carbide grinding block.
Using above technical scheme, the beneficial effect acquired by the present invention is：
（1）Traditional process is reduced, and technological process matching is reasonable, it is gentle excessive between each technique, reduce low
Effect and invalid processing, processing efficiency are improved, production cost reduction.
（2）Using the ceramic-polished-tile face processing device, traditional kibbling mill and Slicking apparatus is instead of, life is reduced
Equipment is produced, production line is substantially reduced, without the job shop that area is huge,
（3）Forming machine is impacted using ramming and carries out ramming processing, the deformation of adobe is minimized, and ceramic tile is broken
Broken rate reduces, and improves product quality.
Brief description of the drawings
The technology to the present invention is described in further detail with reference to the accompanying drawings and detailed description：
Fig. 1 is the process chart of ceramic polishing brick surface processing method of the present invention；
Fig. 2 impacts the structure chart of forming machine for the ramming of ceramic-polished-tile face processing device of the present invention；
Fig. 3 impacts the operation logic figure of forming machine for the ramming of ceramic-polished-tile face processing device of the present invention；
Fig. 4 impacts the structure of the ramming head system of forming machine for the ramming of ceramic-polished-tile face processing device of the present invention
Figure；
Fig. 5 impacts the structure of the dust separation system of forming machine for the ramming of ceramic-polished-tile face processing device of the present invention
Figure；
Fig. 6 is the top view of the Slicking apparatus of ceramic-polished-tile face processing device of the present invention；
Fig. 7 is the left view of the Slicking apparatus of ceramic-polished-tile face processing device of the present invention；
Fig. 8 is the front view of the rough polishing polisher lapper of ceramic-polished-tile face processing device of the present invention；
Fig. 9 is the left view of the rough polishing polisher lapper of ceramic-polished-tile face processing device of the present invention.
Embodiment
As shown in figure 1, the invention provides a kind of ceramic polishing brick surface processing technology, including：
（1）Ramming impact processing is carried out to adobe surface；
（2）Adobe surface is carried out to scrape thicknessing processing；
（3）To adobe surface improve the rough polishing processing of adobe surface smoothness；
（4）To adobe surface improve the grinding and polishing processing of adobe surface gloss.
It is described that progress ramming impact processing in adobe surface is included：
（11）Steel sand is thrown to adobe surface by the blade rotated in ramming head, and steel sand produces impact grinding to ceramic tile surface；
（12）Steel sand after impact grinding ceramic tile is reentered in ramming head after being collected for recycling；
（13）Circulation performs step 11 and step 22.
It is described to adobe surface improve the rough polishing processing of adobe surface smoothness and adobe surface is improved
The grinding and polishing processing of adobe surface gloss includes carrying out adobe surface in rotation using the oscillating grinding head of rotation
Swing grinding, can uniformly grind on adobe surface, to obtain smooth adobe surface.
The processing method impacts manufacturing procedure using ceramic tile ramming, and this process can remove the sinter layer of ceramic tile surface
Remove, reduce ceramic tile surface sintering warpage, it is possible to roughing is carried out to ceramic tile surface and flatness is handled, and to grind below
Polishing process provides good processing basis, is significantly larger than the mill of plane milling grinder sequence to the treatment effeciency of surface sinter layer
Cut, and the smooth treatment effeciency of areal deformation is higher than scraping thicknessing process.
Adobe after ramming is directly entered rough polishing process and is processed, and makes roughing to maximum limit between grinding and polishing process
Realize the combination of processing efficiency and machining accuracy degree, scrape the work of tack completion by 3 Slicking apparatus and 48 originally,
Now only needing a ramming impact forging machine can just complete, and a power of motor for scraping tack of Slicking apparatus is 15KW, 38
Individual tack of scraping is exactly 570KW, and ramming impact forging machine only needs to 4 impeller heads, and each impeller head power is 15KW, is come to
60KW, the length of 3 Slicking apparatus is 50 meters, and of length no more than 3 meters of a ramming impact forming machine, energy consumption and floor space are all
Far smaller than Slicking apparatus and plane milling grinding machine.The diameter for the steel sand that ramming impact forging is used is thrown between 0.2-0.3mm
Not only impact cutting goes to sticks and staves the sinter layer on adobe surface to ceramic tile surface after sand, and reduces the deformation on adobe surface, and by
Contactless with ceramic tile in ramming head, therefore, the percentage of damage of ceramic tile is small.
The device of ceramic polishing brick surface processing of the present invention includes carrying out adobe surface ramming impact processing
Ramming impacts forming machine, the rough polishing polisher lapper for improving surface smoothness processing, adobe surface is carried out to improve adobe surface
The essence of glossiness processing throws polisher lapper and the induction system for being conveyed adobe, in addition to adobe surface is scraped
The Slicking apparatus of thicknessing, the Slicking apparatus includes the ceramic tile feed system of supply ceramic tile, ceramic tile surface is carried out to strike off processing
Strike off head system and adjustment strikes off the vertically mobile system of depth, the head system that strikes off is fixed on vertically mobile system
On system.
As shown in Figures 2 and 3, the ramming impact forming machine includes carrying out adobe surface the ramming head system of ramming impact
System, the mixed flow reclaimed to sand dust collection lifting system, the dust separation system that separates qualified sand with antiquated sand and not
Disconnected that ceramic tile is supplied into the ceramic tile feed system that ramming impacts forming machine, the ramming head system collects lifting system with mixed flow
Connection, the mixed flow is collected lifting system and is connected with steel sand dust separation system, the steel sand dust separation system and ramming
Device system is connected.
As shown in figure 4, the ramming head system include motor 6, it is sand supplying pipe 8, driving pulley 14, belt 15, driven
Belt wheel 16, main shaft 17, impeller 18, sub-sand wheel 19, blade 20, orienting cover 21, outer cover 22, axle and the driving pulley 14 of motor 6 connect
Connect, connected between driving pulley 14 and driven pulley 16 by belt 15, the axle of driven pulley 16 is connected with main shaft 17, impeller
18th, sub-sand wheel 19 is installed on main shaft 17, and impeller 18 is an overall disc structure, thereon equipped with 6-8 blocks blade 20, blade
20 are uniformly distributed on impeller 18, and blade 20 surrounds an annular, and sub-sand wheel 19, sand supplying pipe 8 are installed in the center of annulus
It is relative with sub-sand wheel 19 to connect.On the installment work case 5 of outer cover 22, orienting cover 21 is housed on outer cover 22, orienting cover 21 is also mounted in
The circle ring center position that blade 20 is surrounded, between sub-sand wheel 19, blade 20.
Ramming head System Working Principle：The ramming head system is to the processing method on adobe surface using impact grinding
Form, during work, the driving driving pulley 14 of ramming head motor 6 rotates, and driving pulley 14 drives driven belt by belt 15
Wheel 16 rotates, and the rotation of driven pulley 16 drives main shaft 17 to rotate, because impeller 18 and sub-sand wheel 19 are installed along with main shaft, because
Impeller 18 and sub-sand wheel 19 rotate this main shaft 17 simultaneously.Steel sand is entered by sand supplying pipe 8, is rotated to the superhigh speed of impeller 18 1
Sub-sand wheel 19 in, the sub-sand wheel 19 of rotation makes steel sand obtain just acceleration, and due to the effect of centrifugal force, steel sand is with sub-sand wheel
Moved out while rotating from outlet, slide to orienting cover 21, the port of export of sub-sand wheel 19 and the inwall of orienting cover 21 it
Between build up.When steel sand reaches 21 window of orienting cover, steel sand loses constraint of the orienting cover 21 to it, just from orienting cover 21
Window flies out in a certain direction.When steel sand meets with blade 20, the blade 20 rotated into outside is outside along the surface of blade 20
Accelerate, after being further speeded up on blade 20, last steel sand is dished out with the speed of 60-80 metre per second (m/s)s per minute, cast
To adobe surface.Because the ejection velocity of steel sand is very high, the sinter layer on the adobe surface impacted is crushed by impact grinding
Depth can disposably reach the depth of needs, processing efficiency is higher than Slicking apparatus, and machining accuracy and surface quality are then higher than flat
Facing cut grinding machine, so as to improve whole line efficiency and surface quality, saves energy consumption；Because the overall rule of adobe areal deformation is middle high
Both sides are low, and ramming impact forming machine can realize that the density of middle high place impact is larger, deform small place impact
Density it is smaller, reduce invalid processing, it is high in machining efficiency, and can effectively improve the deformation on adobe surface, raising adobe table
The flatness in face.
As shown in figure 5, the dust separation system includes separator 9, separator 9 is arranged on the mixed flow and collects lifting
Between system and feed pipe 27, separator 9 includes being arranged on the dog-house 91 on its top and is arranged on the steel sand charging of its bottom
Mouth 92, the lifting passage that dog-house 91 collects lifting system with the mixed flow is connected, and steel sand charging aperture 92 connects with feed pipe 27
Connect and communicate, be additionally provided with air intlet 93, suction port 94 and antiquated sand discharging opening 95 on separator 9, air intlet 93 is arranged on point
It is outside air between dog-house 91 and steel sand charging aperture 92 from the side for being located at steel sand charging aperture 92 on the side wall of device 9
Entrance；Suction port 94 is arranged on the opposite side wall relative with air intlet 93；Antiquated sand discharging opening 95 is arranged on suction port 94
Also be respectively welded the first dividing plate 24, the dividing plate 26 of second partition 25 and the 3rd in lower section, separator 9, the first dividing plate 24, second every
Plate 25 and the order spread configuration of the 3rd dividing plate 26, the first dividing plate 24 are welded on the top of separator 9, and close to air intlet 93；
Second partition 25 is welded on the bottom of separator 9 and be arranged in parallel with the first dividing plate 24, and the 3rd dividing plate 26 is welded on suction port 94
Place.
Dust separation System Working Principle：When separator 9 works, collect what lifting system was elevated from the mixed flow
Antiquated sand, qualified steel sand and mix dust stream are entered in separator 9 by dog-house 91, along the natural downslide of the first dividing plate 24,
The air-flow of the certain speed of antiquated sand, qualified steel sand, mix dust stream with entering from air intlet 93 meets in separator, antiquated sand,
Qualified steel sand, dust are different because of deadweight, and its floating velocity is different, and the big qualified steel sand of weight is settled and collided with the first dividing plate 24
And entered by steel sand charging aperture 92 in feed pipe 27, input ramming head system for recycling, antiquated sand and dust are by air-flow band
Walk, rise along the interval of the first dividing plate 24 and second partition 25, subsequently into the interval of the dividing plate 26 of second partition 25 and the 3rd,
And fallen along the 3rd dividing plate 26, during falling, antiquated sand and dust bulky grain fall into antiquated sand expects pipe 96, are discharged by antiquated sand
Mouth 95 is excluded, and fine dusts bring dust absorption passage into by the 3rd dividing plate 26 by air-flow, enter dust arrester by suction port 94
12 purified treatments.
As shown in figure 3, the mixed flow, which collects lifting system, includes collecting box 1, lifting motor 10, rotary screen 23, lifting
Passage 13 and bucket elevator 31, collecting box 1, rotary screen 23 and bucket elevator 31 are set gradually, and bucket elevator 31 is installed
In lifting passage 13, lifting passage 13 is vertically arranged.During work, antiquated sand, qualified steel sand, mix dust stream by roller 3 it
Between gap drop into collecting box 1, and screen by rotary screen 23, by the ceramic tile bits of bulk, broken tile, machine weldering
Slag, debris etc. are screened out, and then remaining antiquated sand, qualified steel sand, mix dust stream enter the bucket elevator of lifting passage 13
In 31, the driving bucket elevator 31 of lifting motor 10 constantly circularly enhancing, by the antiquated sand entered in the hopper of bucket elevator 31,
Qualified steel sand, mix dust stream are promoted to separator 9.
Ceramic tile feed system includes frame 2, roller 3, roller motor 28, drive belt 29, ceramic tile 30, active roller
32nd, return idler 33, roller motor 28 is fixed in frame 2, and active roller is provided with the axle of roller motor 28
32, roller 3 is at least 1, and arranges installation into a determining deviation, and the end of each roller 3 is provided with a return idler 33, main
Dynamic to be driven between roller 32 and return idler 33 by drive belt 29, ceramic tile 47 is placed on roller 3, and roller 3, which is rotated, drives porcelain
Brick is moved.During work, the driving active roller 32 of roller motor 28 is rotated, and active roller 32 is driven driven by drive belt 29
Roller 33 rotates, and the rotation of return idler 33 drives roller 3 to rotate, the constantly feeding of rotation driving ceramic tile 47 of roller 3.
The ramming impact forging machine complete machine operation logic is：Steel sand is injected in the forward direction collecting box 1 of ceramic tile feeding, is opened
Movement machine behaves steel sand, then starts ceramic tile feed system, starts ceramic tile feeding, ramming head system is by steel sand with per second
60-80 meters of speed, which is cast, arrives adobe surface, and because the ejection velocity of steel sand is very high, the adobe surface sinter layer impacted is obtained
Effectively clear up, antiquated sand, qualified steel sand, mix dust stream and broken tile etc. drop into receipts by the gap between roller 3
In header 1, screened by rotary screen 23, ceramic tile bits, broken tile, the welding slag of machine, the debris of bulk are screened out, then
Antiquated sand, qualified steel sand and the mix dust stream being screened out enter in the bucket elevator 31 in lifting passage 13, lifting motor
10 drive the constantly circularly enhancing of bucket elevators 31, antiquated sand, qualified steel sand, the dust that will enter in the hopper of bucket elevator 31
Mixed flow is promoted to separator 9, and enters separator 9 by dog-house 91, by the separation of separator 9, big qualified of quality
Steel sand pass through feed pipe 27 enter ramming head system sand supplying pipe 8 in for recycle, antiquated sand and big dust pass through antiquated sand
Discharging opening is discharged, and tiny dust then enters the purified treatment of dust arrester 12 by air-flow by suction port 94.
As shown in Figure 6 and Figure 7, the Slicking apparatus includes ceramic tile feed system, strikes off head system, vertically mobile system
Ceramic tile is continuing to supply Slicking apparatus by system, the ceramic tile feed system, and the vertically mobile system is used for adjusting what is struck off
Depth, the head system that strikes off carries out shaving action to ceramic tile surface.
The ceramic tile feed system is by workbench 51, driven roller 52, conveyer belt 53, drive roll 56, drum driven electricity
Machine 57 is constituted, and is connected between drive roll 56 and driven roller 52 by conveyer belt 53, and the driving of drum drive motor 57 is actively rolled
Cylinder 56 rotates, and drive roll 56 drives driven roller 52 to rotate by conveyer belt 53, and the ceramic tile being placed on conveyer belt 53 just exists
Constantly fed under the driving of conveyer belt 53.
The head system that strikes off includes Buddha's warrior attendant drum drive motor 54, Buddha's warrior attendant rolling stand 59, Buddha's warrior attendant roller 60, main belt
Wheel 61, V-belt 62, driven pulley 63, Buddha's warrior attendant drum drive motor 54 are arranged on the top of Buddha's warrior attendant rolling stand 59, Buddha's warrior attendant rolling
Cylinder motor 54 is connected with driving pulley 61, and driving pulley 61 is connected with driven pulley 63 by V-belt 62, driven pulley
63 are connected with Buddha's warrior attendant roller 60, and the driving driving pulley 61 of Buddha's warrior attendant drum drive motor 54 rotates, and driving pulley 61 passes through V-belt
62 driving driven pulleys 63 are rotated, and the driving Buddha's warrior attendant of driven pulley 63 roller 60 rotates to be processed to ceramic tile.
Diamond cutter on Buddha's warrior attendant roller 60 helically arrange by line, therefore Buddha's warrior attendant roller carries out point with adobe surface and connect
Touch, so reduce pressure of the cutter to adobe, the breakage rate of brick is reduced to bottom line, and the radiating of this cutter and
Chip removal effect is preferable.
The vertically mobile system includes overarm brace 58 and vertical moving motor 55, and Buddha's warrior attendant rolling stand 59 is installed
On overarm brace 58, Buddha's warrior attendant rolling stand 59 can be moved up and down, and vertical moving motor 55 is arranged on overarm brace 58, be hung down
The straight driving Buddha's warrior attendant of mobile motor 55 rolling stand 59, Buddha's warrior attendant roller 60 move up and down to adjust the depth struck off.
Striking off operation logic is：The driving drive roll 56 of drum drive motor 57 rotates, and drive roll 56 passes through conveyer belt
53 driving driven rollers 52 are rotated, and the ceramic tile being placed on conveyer belt 53 is just constantly fed under the driving of conveyer belt 53, meanwhile, hang down
The straight driving Buddha's warrior attendant of mobile motor 55 rolling stand 59, Buddha's warrior attendant roller 60 move up and down to adjust the depth struck off, and Buddha's warrior attendant roller drives
The dynamic driving of motor 54 driving pulley 61 rotates, and driving pulley 61 drives driven pulley 63 to rotate by V-belt 62, driven pulley
63 driving Buddha's warrior attendant rollers 60 rotate to be processed to ceramic tile.
Slicking apparatus main transmission drives hobboing cutter to rotate at a high speed counterclockwise, and vertically mobile system pressurizes and adjusts lower knife
Depth, Imitation Rock Porcelain Tiles base substrate is fine and close and harder, and process is moved for Bidirectional-pressure, and the micro-cutting mechanism of hobboing cutter is to plough into mode
Carried out jointly with impact crush mode, ceramic tile is calibrated.
As shown in Figure 8 and Figure 9, the rough polishing polisher lapper includes ceramic tile feed system, grinding head system and crossbeam swing
System.The ceramic tile feed system includes drum drive motor 34, cylinder gear box 35, workbench 36, drive roll 48, transmission
Band 49 and driven roller 50, drum drive motor 34 are fixed on workbench 36 with cylinder gear box 35, drum drive motor 34
It is connected with cylinder gear box 35, the rotating shaft of cylinder gear box 35 is connected with drive roll 48, drive roll 48 and driven roller 50
Connected by conveyer belt 49, adobe 64 is placed on conveyer belt 49.Drum drive motor 34 is driven by cylinder gear box 35 and led
Dynamic roller 48 rotates, and drive roll 48 drives driven roller 50 to rotate by conveyer belt 49, is placed on the ceramic tile 47 on conveyer belt 49
Just constantly fed under the driving of conveyer belt 49.
The grinding head system includes bistrique motor 41, bistrique drive shaft 42, cylinder 43, bistrique 46, the work of cylinder 43
Stopper rod is connected together with bistrique drive shaft 42, and bistrique drive shaft 42 can be moved up and down with cylinder 43, bistrique drive shaft 42
It is connected with bistrique 46.The driving bistrique of bistrique motor 41 drive shaft 42 is rotated, and the rotating band rotary bistrique 46 of bistrique drive shaft 42 is revolved
Turn, bistrique 46 is operationally pressure constant state, and cylinder 43 then drives bistrique drive shaft 42, bistrique 46 to move up and down, to bistrique
46 apply pressure, when changing abrading block, lift bistrique 46, general 6-8 abrading blocks of configuration on bistrique 46, the type of abrading block configuration by
The position at manufacturing procedure and place is determined.
The crossbeam swing system includes overarm brace 37, rack 38, gear 39, crossbeam 40, crossbeam swing motor 44, horizontal stroke
Beam swings gearbox 45, and rack 38 is arranged on overarm brace 37, bistrique motor 41, bistrique drive shaft 42, cylinder 43, mill
First 46, crossbeam swing motor 44, crossbeam swing gearbox 45 are installed on crossbeam 40, and are put with the swing of crossbeam 40
It is dynamic.Crossbeam swing motor 44 is connected with crossbeam swing gearbox 45, and crossbeam swing gearbox 45 is connected with gear 39, gear 39 with
Rack 38 is engaged, and crossbeam swing motor 44 is rotated by the drive gear 39 of crossbeam swing gearbox 45, and gear 39 is nibbled with rack 38
Close, therefore gear 39 rotates and drives crossbeam 40 and the grinding head system being fixed on crossbeam 40 to swing, so as to intactly process porcelain
The whole brick face of brick, prevents from causing the grinding in the middle of ceramic tile higher than ceramic tile surrounding ceramic tile surface formation pan one after processing
The pattern of sample, that is, there is the high phenomenon in low both sides in the middle of ceramic tile surface.
The rough polishing polisher lapper complete machine operation principle is：
Drum drive motor 34 drives drive roll 48 to rotate by cylinder gear box 35, and drive roll 48 passes through conveyer belt
49 driving driven rollers 50 are rotated, and the ceramic tile 47 being placed on conveyer belt 49 is just constantly fed under the driving of conveyer belt 49；Bistrique
The driving bistrique of motor 41 drive shaft 42 rotates, and the driving bistrique 46 of bistrique drive shaft 42 rotates, and this is the main motion of bistrique, mill
First 46 be operationally pressure constant state, and the driving bistrique of cylinder 43 drive shaft 42, bistrique 46 move up and down, apply to bistrique 46 and press
Power, meanwhile, crossbeam swing motor 44 is rotated by the drive gear 39 of crossbeam swing gearbox 45, and gear 39 is engaged with rack 38,
Gear 39 rotates to drive and is fixed on grinding head system on crossbeam 40 and swings, so as to complete machining ceramic tile surface and ensure ceramic tile surface
Smooth and ceramic tile thickness is uniform.Adobe surface after being impacted due to ramming is covered with uniform break-up point, adds abrading block
Contact area, produces plastic flow for ceramic tile surface and provides condition, make ceramic tile processing become to be more prone to.
The essence throws the structure and operation principle all same of polisher lapper and rough polishing polisher lapper, it is unique unlike
The abrading block that bistrique is configured, the abrading block that rough polishing polisher lapper is used is diamond grinding block, and essence throws what polisher lapper was used
Abrading block is silicon carbide grinding block, and the grain size number of abrading block is bigger.
The course of work of ceramic polishing brick surface of the present invention processing is：Adobe after oversintering is entered by induction system
Ramming impact forging machine, while being moved ahead along conveying flat belt, ramming head carries out ramming processing, the bumps of adobe to adobe surface
Uneven surface is gone to sticks and staves rapidly by impact cutting, and surface quality is improved constantly, and the adobe by ramming shock treatment passes through delivery system
System, which enters Slicking apparatus, to carry out scraping thicknessing processing, then carries out rough polishing into rough polishing polisher lapper and determines thickness, and ceramic tile is along skin
While band is fed forward, oscillating grinding head swings to adobe Surface Edge broken and processed, by the brick Jing Guo ramming shock treatment
The imperceptible zap pit on base surface is ground off, and adobe is polished and to adobe further fixed thickness, the surface smoothness of adobe and
Glossiness has than larger raising, and the adobe handled by rough polishing polisher lapper enters essence throwing grinding by induction system and thrown
Ray machine carries out further fine gtinding, obtains the smooth up-to-standard adobe surface of gloss.
Ceramic polishing brick surface processing method and device of the present invention have advantages below：
（1）Traditional process is reduced, and technological process matching is reasonable, it is gentle excessive between each technique, reduce low
Effect and invalid processing, processing efficiency are improved, production cost reduction.
（2）Using the ceramic-polished-tile face processing device, traditional kibbling mill and Slicking apparatus is instead of, life is reduced
Equipment is produced, production line is substantially reduced, without the job shop that area is huge,
（3）Forming machine is impacted using ramming and carries out ramming processing, the deformation of adobe is minimized, and ceramic tile is broken
Broken rate reduces, and improves product quality.
Finally it should be noted that：The preferred embodiments of the present invention are these are only, are not intended to limit the invention, although
The present invention is described in detail with reference to embodiment, for those skilled in the art, it still can be to foregoing
Technical scheme described in each embodiment is modified, or to which part technical characteristic carry out equivalent substitution, but it is all
Within the spirit and principles in the present invention, any modification, equivalent substitution and improvements made etc. should be included in the protection of the present invention
Within the scope of.
Claims (6)
1. a kind of ceramic-polished-tile face processing device, including the throwing that ramming impact processing is carried out to adobe surface set gradually
Sand impacts forming machine, the rough polishing polisher lapper for improving surface smoothness processing, adobe surface is carried out to improve adobe surface light
The essence of damp degree processing throws polisher lapper, and the induction system that adobe is conveyed, it is characterised in that：In ramming punching
The Slicking apparatus for being additionally provided with and to adobe surface scrape thicknessing, the Slicking apparatus are hit between forming machine, rough polishing polisher lapper
Including supply ceramic tile ceramic tile feed system, to ceramic tile surface carry out strike off processing strike off head system and adjustment strike off depth
Vertically mobile system, the head system that strikes off is fixed on vertically mobile system；The ramming impacts forming machine bag
The ramming head system for carrying out ramming impact to adobe surface, the mixed flow for reclaiming sand dust is included to collect lifting system, will close
Dust separation system and ceramic tile is constantly supplied to the ceramic tile feed system that ramming impacts forming machine that lattice sand is separated with antiquated sand,
The ramming head system is collected lifting system with mixed flow and is connected, and the mixed flow collects lifting system and steel sand dust separation system
System connection, the steel sand dust separation system is connected with ramming head system；The ramming head system include ramming head motor,
Main shaft, sub-sand wheel and impeller, the ramming head motor are connected with main shaft, and the sub-sand wheel and impeller are each attached to main shaft
On；The dust separation system includes dog-house, steel sand charging aperture, antiquated sand discharging opening and suction port, the dog-house and institute
State the lifting passage linking that mixed flow collects lifting system, the steel sand charging aperture be arranged on below the dog-house and with it is described
The sub-sand wheel of ramming head system is communicated, and air intlet, the suction are additionally provided between the dog-house and the steel sand charging aperture
Dirt mouth is arranged on the opposite of air intlet, and the antiquated sand discharging opening is arranged on below suction port, is provided with and is drawn at the dog-house
Lead and be provided with the 3rd dividing plate, first dividing plate and the 3rd at the first dividing plate that steel sand enters steel sand charging aperture, the suction port
Second partition is provided between dividing plate, gas channel is formed between first dividing plate, second partition and the 3rd dividing plate.
2. ceramic-polished-tile face processing device according to claim 1, it is characterised in that：5-8 pieces are provided with impeller
Blade.
3. ceramic-polished-tile face processing device according to claim 1, it is characterised in that：The mixed flow collects lifting
System includes collecting box, rotary screen, lifting passage, bucket elevator, and the collecting box, rotary screen connect successively with lifting passage
Connect, the bucket elevator is arranged in lifting passage, and steel sand is promoted to the dust separation system by the bucket elevator.
4. ceramic-polished-tile face processing device according to claim 1, it is characterised in that：The rough polishing polisher lapper
Including the ceramic tile feed system for supplying ceramic tile, the grinding head system being ground to ceramic tile surface and the horizontal stroke for driving bistrique to be swung
Beam oscillation system, the grinding head system is arranged in crossbeam swing system.
5. ceramic-polished-tile face processing device according to claim 1, it is characterised in that：The rough polishing polisher lapper
The abrading block used is diamond grinding block.
6. ceramic-polished-tile face processing device according to claim 1, it is characterised in that：The essence throws polisher lapper
The abrading block of use is silicon carbide grinding block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410028581.XA CN103978436B (en) | 2014-01-21 | 2014-01-21 | Ceramic polishing brick surface new process for processing and device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410028581.XA CN103978436B (en) | 2014-01-21 | 2014-01-21 | Ceramic polishing brick surface new process for processing and device |
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| CN103978436A CN103978436A (en) | 2014-08-13 |
| CN103978436B true CN103978436B (en) | 2017-09-22 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| TWI616294B (en) * | 2016-08-18 | 2018-03-01 | Li Shao Yu | Method for manufacturing antique surface structure of stone and stone structure made of same |
| TWI637832B (en) * | 2016-08-18 | 2018-10-11 | 李少瑜 | Natural stone antique surface structure |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| FR2686539B1 (en) * | 1992-01-08 | 1994-03-25 | Amp Grenailles Sa | METHOD OF ENGRAVING ON STONE AND DEVICE FOR ITS IMPLEMENTATION. |
| IT1316918B1 (en) * | 2000-07-28 | 2003-05-13 | Loris Giavelli | SURFACE FINISHING PROCESS OF GRESPORCELLANATO MANUFACTURING AND RELATED EQUIPMENT. |
| PT2543653E (en) * | 2011-07-04 | 2014-07-25 | Comadur Sa | Method for manufacturing a matt ceramic |
| AU2012100879A4 (en) * | 2012-06-14 | 2012-07-12 | Island Block & Paving Pty Ltd | Bricks, blocks and pavers |
| CN203738599U (en) * | 2014-01-21 | 2014-07-30 | 广东科达机电股份有限公司 | Tile face machining device for ceramic polished tiles |
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Address after: 528313 Guangdong City, Shunde province Chencun Town, industrial park, long Ring Road West Town, No. 1 Applicant after: KEDA CLEAN ENERGY CO., LTD. Address before: 528313 Guangdong City, Shunde province Chencun Town, industrial park, long Ring Road West Town, No. 1 Applicant before: Guangdong Keda Electromechanical Co., Ltd. |
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Free format text: CORRECT: APPLICANT; FROM: GUANGDONG KEDA ELECTROMECHANICAL CO., LTD. TO: GUANGDONG KEDA CLEAN ENERGY CO., LTD. |
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Address after: 528313, No. 1, West Road, Guang Long Industrial Park, Chencun Town, Shunde District, Guangdong, Foshan Patentee after: Keda Manufacturing Co., Ltd Address before: 528313, No. 1, West Road, Guang Long Industrial Park, Chencun Town, Shunde District, Guangdong, Foshan Patentee before: KEDA CLEAN ENERGY Co.,Ltd. |