CN203738599U - Tile face machining device for ceramic polished tiles - Google Patents

Abstract

The utility model provides a tile face machining device for ceramic polished tiles. The tile face machining device comprises a sandblasting impact molding machine, a rough-polishing grinding polishing machine, a fine-polishing grinding polishing machine, a conveying system and a strike-off machine, wherein the sandblasting impact molding machine is used for carrying out sandblasting impact machining on the surfaces of unfired tiles, the conveying system is used for conveying the unfired tiles, and the strike-off machine comprises a ceramic tile feeding system, a strike-off head system which is used for carrying out strike-off machining and a vertical up-and-down movement system which is used for adjusting the depth of strike-off. The tile face machining device for the ceramic polished tiles has the advantages that the traditional working procedures are reduced, process flows are reasonably matched, all processes are of gentle transition, inefficient and ineffective processes are reduced, the machining efficiency is increased, and the production cost is reduced.

Description

Ceramic-polished-tile face processing device

Technical field

The utility model relates to a kind of ceramic-polished-tile face processing device.

Background technology

At present, along with the raising day by day of living standards of the people and aesthetic standards, quality and surface roughness to ceramic are had higher requirement, and ceramic polished brick adapts to current demand becomes one of ceramic being most widely used in modern architecture fitting-out work.

The operations such as existing ceramic brick polishing work flow comprises rude edge arrissing, scrapes thicknessing, grinding and polishing, fine grinding limit chamfering, nano fluid coating.Rude edge arrissing operation is that adobe surrounding is roughly ground to fixing size, and eliminates the ceramic tile such as defect and the rippled edge edge deformation at ceramic tile edge; Scraping thicknessing operation is that roughing is carried out in adobe surface, and the sinter layer of ceramic tile surface is removed, and exposes the decorative pattern of ceramic tile surface, eliminates the defects such as the distortion, warpage, surface irregularity of adobe simultaneously, and obtains the surface of consistency of thickness and planarization; Grinding and polishing operation is that fine gtinding is carried out in adobe surface, makes ceramic tile surface obtain the mirror effect of bright and clean smooth high gloss; Fine grinding limit chamfering process mainly completes side grinding and the chamfering grinding dressing on adobe four limits, reaches that periphery is straight, opposite side and accurately consistent polished bricks finished product of diagonal-size; It is due to the residual a large amount of pore of the ceramic tile surface after polishing and cutter trade that nano fluid applies operation, these defective effects ceramic tile surface quality, in order to obtain the super clean bright effect of ceramic tile surface, at ceramic tile surface coated with nano liquid, the defect of ceramic tile surface is filled.

Prior art polished brick in porcelain character processing production equipment comprises rude edge arrissing unit, Strickle thickness-fixing machine group, grinding and polishing unit, edging chamfering unit, wherein Strickle thickness-fixing machine group and grinding and polishing unit belong to brick face processing unit (plant), the workflow of whole piece production equipment is: adobe is entered by pipeline, at First edge polisher, adobe two opposite side are carried out after edging, after 90 degree turn to, at second edge polisher, other two opposite side of adobe are carried out to edging; Adobe is afterwards admitted to First Strickle thickness-fixing machine to be carried out milling to adobe surface and scrapes processing, delivers to second Slicking apparatus thicknessing machine continue that milling is carried out in adobe surface and scrape processing by 90 degree after turning to; Adobe after milling is scraped successively sends into First and second polishing grinding equipment carries out attrition process to adobe surface, obtains bright and clean smooth adobe surface; Send into the 3rd edging beveler two opposite side of adobe are ground to finished size and carry out edge chamfering completing adobe after Surface Machining, after turning to by 90 degree, delivering to the 4th edging beveler is ground to finished product and carries out edge chamfering other two opposite side of adobe, then ceramic tile is sent into nano fluid coating machine carries out nano fluid coating to ceramic tile surface, finally, by air-dry by surface the finished bricks that completes all processing.

Along with China's building and ornament materials (ceramic tile, stone material etc.) are constantly upgraded and develop, the daily output of ceramic tile is increasing, this just requires ceramic tile process equipment must adapt to the requirement of large output and heavy load, the feed speed of ceramic tile is 24 ms/min at present, and the ceramic tile surface that ceramic tile goes out after kiln can produce very large distortion under the sharply effect of expanding with heat and contract with cold.

In this case, above-mentioned technological process and production equipment cannot meet needs of production in actual applications, and have following defect:

(1) technological process coupling is unreasonable.The length of ceramic polishing line is more and more longer, existing job shop cannot install so long equipment and arrange technological process, and because adobe distortion is increasing, cause scraping between thicknessing operation and grinding and polishing operation be not mild excessively, produced technique jump cause the working (machining) efficiency of whole line low, production cost is high.

(2) strike off, the bistrique of glossing constantly increases.Along with the raising day by day of ceramic tile output, the amount of feeding of ceramic tile has the most reached 30 ms/min at present, the adobe going out after kiln is out of shape increasing, because ceramic tile distortion strengthens, Slicking apparatus cylinder, owing to being the several high point that depthkeeping making roller can only touch adobe surface, needs first height point to be ground away.And the degree of depth of each cylinder scraping only has more than 10.Ceramic tile distortion strengthens, and cylinder needs the degree of depth of scraping to strengthen.For the sinter layer of ceramic tile surface is removed, reduce the distortion on adobe surface, improve flatness, can only constantly add cylinder bistrique, cause the cylinder number of current Slicking apparatus constantly increasing, scrape tack by original 16 and be increased to present 48 and scrape tack.The length of machine is also constantly increasing, and originally the workshop of design all can not load.And, because ceramic tile distortion strengthens, strike off operation and cannot reach requirement, leaking has appearred in grinding and polishing operation throws phenomenon, has to add bistrique and improves glossiness, has so just extended milling time, has increased energy consumption.

(3) prior art polisher lapper ubiquity brick body is in the time entering polishing machine, easily perk, cause grinding head for polishing in the time of incision brick body, cause brick body to enter brick end and gnaw limit phenomenon, occur that gnawing limit brick body is defect ware, follow-up all surfaces processing is just invalid processing, and production efficiency tool is had a great impact.

Utility model content

Based on above weak point, the technical problems to be solved in the utility model is to provide a kind of ceramic-polished-tile face processing device, has replaced traditional kibbling mill and Slicking apparatus, and by reasonable disposition process equipment, both productivity ratio and product quality had been improved, effectively reduce again energy consumption, it can ensure between the each operation of production line gently, rationally excessive, and technological process is short, floor space is little, use equipment is few, and working (machining) efficiency is high, production cost is low, and the product quality and the precision that process are high.

For solving above technical problem, the utility model has adopted following technical scheme:

A kind of ceramic-polished-tile face processing device, comprise that ramming is carried out in adobe surface impacts the ramming impact forming machine of processing, improve the rough polishing polisher lapper of surface smoothness processing, the essence throwing polisher lapper of adobe surface gloss processing and the induction system that adobe is carried are improved in adobe surface, it is characterized in that: also comprise the Slicking apparatus of adobe surface being scraped to thicknessing, described Slicking apparatus comprises the ceramic tile feed system of supplying with ceramic tile, ceramic tile surface is struck off to striking off head system and adjusting the mobile system vertically that strikes off the degree of depth of processing, the described head system that strikes off is fixed on vertically on mobile system.

Described ramming impact forming machine comprise to adobe surface carry out the ramming head system of ramming impact, the mixed flow that sand dust is reclaimed is collected Hoisting System, the dust separation system that qualified sand is separated with antiquated sand and constantly ceramic tile is supplied with to the ceramic tile feed system of impacting forming machine to ramming, described ramming head system is collected Hoisting System with mixed flow and is connected, described mixed flow is collected Hoisting System and is connected with steel sand dust separation system, and described steel sand dust separation system is connected with ramming head system.

Described ramming head system comprises ramming head drive motors, main shaft, point emery wheel and impeller, and described ramming head drive motors is connected with main shaft, and described point of emery wheel and impeller are all fixed on main shaft, are provided with 5-8 blades on impeller.

Described mixed flow is collected Hoisting System and is comprised collecting box, rotary screen, lifting passage, bucket elevator, described collecting box, rotary screen are connected successively with lifting passage, described bucket elevator is arranged on and promotes in passage, and steel sand is promoted to described dust separation system by described bucket elevator.

Described rough polishing polisher lapper comprises the crossbeam swing system of supplying with the ceramic tile feed system of ceramic tile, the grinding head system that ceramic tile surface is ground and driving bistrique to swing, and described grinding head system is arranged in crossbeam swing system.

The abrading block that described rough polishing polisher lapper adopts is diamond grinding block.

The abrading block that described essence is thrown polisher lapper employing is silicon carbide grinding block.

Adopt above technical scheme, the obtained beneficial effect of the utility model is:

(1) reduced traditional operation, and technological process coupling is rationally, excessively mild between each technique, reduce poor efficiency and invalid processing, working (machining) efficiency improves, and production cost reduces.

(2) adopt described ceramic-polished-tile face processing device, replaced traditional kibbling mill and Slicking apparatus, reduced production equipment, greatly shortened production line, thus the huge job shop of space required not,

(3) adopt ramming to impact forming machine and carry out ramming processing, the distortion of adobe is dropped to minimum, and the percentage of damage of ceramic tile reduces, improved product quality.

Brief description of the drawings

Below in conjunction with the drawings and specific embodiments, technology of the present utility model is described in further detail:

Fig. 1 is the process chart of the utility model ceramic polishing brick surface processing method;

Fig. 2 is the structure chart that the ramming of the utility model ceramic-polished-tile face processing device impacts forming machine;

Fig. 3 is the operation logic figure that the ramming of the utility model ceramic-polished-tile face processing device impacts forming machine;

Fig. 4 is that the ramming of the utility model ceramic-polished-tile face processing device impacts the structure chart of the ramming head system of forming machine;

Fig. 5 is that the ramming of the utility model ceramic-polished-tile face processing device impacts the structure chart of the dust separation system of forming machine;

Fig. 6 is the top view of the Slicking apparatus of the utility model ceramic-polished-tile face processing device;

Fig. 7 is the left view of the Slicking apparatus of the utility model ceramic-polished-tile face processing device;

Fig. 8 is the front view of the rough polishing polisher lapper of the utility model ceramic-polished-tile face processing device;

Fig. 9 is the left view of the rough polishing polisher lapper of the utility model ceramic-polished-tile face processing device.

Detailed description of the invention

As shown in Figure 1, the utility model provides a kind of ceramic polishing brick surface processing technology, comprising:

(1) ramming is carried out in adobe surface and impact processing;

(2) thicknessing processing is scraped in adobe surface;

(3) adobe surface is improved to the rough polishing processing of adobe surface smoothness;

(4) adobe surface is improved to the grinding and polishing processing of adobe surface gloss.

Described to adobe surface carry out ramming impact processing comprise:

(11) adobe surface thrown to by steel sand by the blade rotating in ramming head, and steel sand produces impact grinding to ceramic tile surface;

(12) steel sand after impact grinding ceramic tile reenters after being collected in ramming head for recycling;

(13) circulation execution step 11 and step 22.

Described adobe surface is improved the rough polishing processing of adobe surface smoothness and the grinding and polishing processing that adobe surface gloss is improved on adobe surface is included and adopts the oscillating grinding head of rotation to carry out rotation limit, limit swing grinding to adobe surface, adobe surface uniform can be ground, to obtain smooth adobe surface.

Described processing method adopts ceramic tile ramming to impact manufacturing procedure, this operation can be removed the sinter layer of ceramic tile surface, reduce ceramic tile surface sintering warpage, and can carry out roughing and flatness processing to ceramic tile surface, and for grinding and polishing operation below provides good processing basis, the treatment effeciency of effects on surface sinter layer is far away higher than the grinding of plane milling grinder order, and the smooth treatment effeciency of areal deformation is higher than scraping thicknessing operation.

Adobe after ramming directly enters rough polishing operation and processes, make roughing to the combination that has realized to greatest extent working (machining) efficiency and machining accuracy between grinding and polishing operation, 3 Slicking apparatus of former cause and 48 scrape the work that tack completes, only need now a ramming impact forging machine just can complete, a power of motor of scraping tack of Slicking apparatus is 15KW, 38 are scraped tack is exactly 570KW, and ramming impact forging machine only needs 4 impeller heads, each impeller head power is 15KW, come to 60KW, the length of 3 Slicking apparatus is 50 meters, the length of a ramming impact forming machine is no more than 3 meters, energy consumption and floor space are all far smaller than Slicking apparatus and plane milling grinding machine.The diameter of the steel sand that ramming impact forging uses is between 0.2-0.3mm, ceramic tile surface after ramming not only impact cutting goes to sticks and staves the sinter layer on adobe surface, and make adobe surface distortion reduce, and due to ramming head and ceramic tile contactless, therefore, the percentage of damage of ceramic tile is little.

The device of ceramic polishing brick surface processing described in the utility model comprises that ramming is carried out in adobe surface impacts the ramming impact forming machine of processing, improve the rough polishing polisher lapper of surface smoothness processing, the essence throwing polisher lapper of adobe surface gloss processing and the induction system that adobe is carried are improved in adobe surface, also comprise the Slicking apparatus of adobe surface being scraped to thicknessing, described Slicking apparatus comprises the ceramic tile feed system of supplying with ceramic tile, ceramic tile surface is struck off to striking off head system and adjusting the mobile system vertically that strikes off the degree of depth of processing, the described head system that strikes off is fixed on vertically on mobile system.

As shown in Figures 2 and 3, described ramming impact forming machine comprise to adobe surface carry out the ramming head system of ramming impact, the mixed flow that sand dust is reclaimed is collected Hoisting System, the dust separation system that qualified sand is separated with antiquated sand and constantly ceramic tile is supplied with to the ceramic tile feed system of impacting forming machine to ramming, described ramming head system is collected Hoisting System with mixed flow and is connected, described mixed flow is collected Hoisting System and is connected with steel sand dust separation system, and described steel sand dust separation system is connected with ramming head system.

As shown in Figure 4, described ramming head system comprises drive motors 6, for sandpipe 8, driving pulley 14, belt 15, driven pulley 16, main shaft 17, impeller 18, divide emery wheel 19, blade 20, orienting cover 21, outer cover 22, the axle of motor 6 is connected with driving pulley 14, between driving pulley 14 and driven pulley 16, be connected by belt 15, the axle of driven pulley 16 is connected with main shaft 17, impeller 18, divide emery wheel 19 to be installed on main shaft 17, the as a whole disc structure of impeller 18, 6-8 piece blade 20 is housed on it, blade 20 is uniformly distributed on impeller 18, blade 20 surrounds an annular, a point emery wheel 19 is installed in the center of annulus, connect for sandpipe 8 and a point emery wheel 19.On outer cover 22 installment work casees 5, orienting cover 21 is housed on outer cover 22, orienting cover 21 is also mounted in the circle ring center position that blade 20 surrounds, and is arranged between point emery wheel 19, blade 20.

Ramming head System Working Principle: described ramming head system is the form that adopts impact grinding to the processing method on adobe surface, when work, ramming head drive motors 6 drives driving pulley 14 to rotate, driving pulley 14 drives driven pulley 16 to rotate by belt 15, driven pulley 16 rotarily drives main shaft 17 and rotates, because impeller 18 is arranged on main shaft together with point emery wheel 19, therefore 17 while of main shaft impeller 18 and a point emery wheel 19 rotate.Steel sand is by entering for sandpipe 8, in point emery wheel 19 of High Rotation Speed together with impeller 18, a point emery wheel 19 for rotation makes steel sand obtain just acceleration, due to the effect of centrifugal force, when steel sand rotates along with sub-sand wheel from exporting outside motion, slide to orienting cover 21, between point emery wheel 19 ports of export and orienting cover 21 inwalls, build up.In the time that steel sand arrives orienting cover 21 window, steel sand has lost the constraint of orienting cover 21 to it, just flies out in a certain direction from orienting cover 21 windows.When steel sand and blade 20 meet, enter the blade 20 of outside rotation, outwards do accelerated motion along blade 20 surfaces, after further accelerating on blade 20, last steel sand is dished out with the speed of 60-80 metre per second (m/s) per minute, and impelling is to adobe surface.Because the ejection velocity of steel sand is very high, the sinter layer on the adobe surface of being impacted is by impact grinding, and the broken degree of depth can disposablely reach the degree of depth needing, working (machining) efficiency is higher than Slicking apparatus, machining accuracy and surface quality are higher than plane milling grinding machine, thereby improve whole line efficiency and surface quality, save energy consumption; Because the overall rule of adobe areal deformation is that middle high both sides are low, and the density of ramming impact forming machine high place impact in the middle of can realizing is larger, be out of shape the density of impacting in little place smaller, reduce invalid processing, working (machining) efficiency is high, and can effectively improve the distortion on adobe surface, improve the flatness on adobe surface.

As shown in Figure 5, described dust separation system comprises separator 9, separator 9 is arranged on described mixed flow and collects between Hoisting System and feed pipe 27, separator 9 comprises the dog-house 91 that is arranged on its top and the steel sand charging aperture 92 that is arranged on its bottom, dog-house 91 is connected with the lifting passage that described mixed flow is collected Hoisting System, steel sand charging aperture 92 is connected and communicates with feed pipe 27, on separator 9, be also provided with air intlet 93, suction port 94 and antiquated sand discharging opening 95, air intlet 93 is arranged on a side that is positioned at steel sand charging aperture 92 on the sidewall of separator 9, between dog-house 91 and steel sand charging aperture 92, it is the entrance of outside air, suction port 94 is arranged on another sidewall relative with air intlet 93, antiquated sand discharging opening 95 is arranged on suction port 94 belows, in separator 9, be also welded with respectively the first dividing plate 24, second partition 25 and the 3rd dividing plate 26, the first dividing plate 24, second partition 25 and the 3rd dividing plate 26 order spread configurations, the first dividing plate 24 is welded on the top of separator 9, and near air intlet 93, second partition 25 is welded on the bottom of separator 9 and be arranged in parallel with the first dividing plate 24, and the 3rd dividing plate 26 is welded on suction port 94 places.

Dust separation System Working Principle: when separator 9 is worked, collect from described mixed flow the antiquated sand that Hoisting System elevates, qualified steel sand and mix dust stream enter in separator 9 by dog-house 91, along the first dividing plate 24 natural downslides, antiquated sand in separator, qualified steel sand, mix dust stream meets with the air-flow of the certain speed entering from air intlet 93, antiquated sand, qualified steel sand, dust is because of the difference of conducting oneself with dignity, its floating velocity difference, the qualified steel sand sedimentation that weight is large is also collided and enters feed pipe 27 by steel sand charging aperture 92 with the first dividing plate 24, in input ramming head system, supply to recycle, antiquated sand and dust are taken away by air-flow, on the interval of the first dividing plate 24 and second partition 25, rise, then enter the interval of second partition 25 and the 3rd dividing plate 26, and fall along the 3rd dividing plate 26, falling in process, antiquated sand and dust bulky grain fall into antiquated sand material pipe 96, be excluded through antiquated sand discharging opening 95, and fine dusts is brought into dust absorption passage through the 3rd dividing plate 26 by air-flow, enter dust arrester 12 purified treatment through suction port 94.

As shown in Figure 3, described mixed flow is collected Hoisting System and is comprised collecting box 1, lifting motor 10, rotary screen 23, promotes passage 13 and bucket elevator 31, collecting box 1, rotary screen 23 and bucket elevator 31 set gradually, bucket elevator 31 is arranged on and promotes in passage 13, promotes passage 13 and vertically arranges.When work, antiquated sand, qualified steel sand, mix dust stream drop in collecting box 1 by the gap between roller 3, and screen through rotary screen 23, welding slag, the foreign material etc. of the ceramic tile bits of bulk, broken tile, machine are screened out, then remaining antiquated sand, qualified steel sand, mix dust flow in the bucket elevator 31 of lifting passage 13, lifting motor 10 drives constantly circularly enhancing of bucket elevator 31, is promoted to separator 9 by entering the antiquated sand in bucket elevator 31 hoppers, qualified steel sand, mix dust stream.

Ceramic tile feed system comprises frame 2, roller 3, roller drive motors 28, rotating band 29, ceramic tile 30, active roller 32, return idler 33, roller drive motors 28 is fixed in frame 2, active roller 32 is installed on the axle of roller drive motors 28, roller 3 is at least 1, and become certain arranged with interval to install, the end of each roller 3 is provided with a return idler 33, between active roller 32 and return idler 33, pass through rotating band 29 transmissions, ceramic tile 47 is placed on roller 3, and roller 3 rotates and drives ceramic tile to move.When work, roller drive motors 28 drives active roller 32 to rotate, and active roller 32 drives return idler 33 to rotate by rotating band 29, and return idler 33 rotarily drives roller 3 and rotates, and roller 3 rotarilys actuate the continuous feeding of ceramic tile 47.

Described ramming impact forging machine complete machine operation logic is: before ceramic tile feeding, in collecting box 1, inject steel sand, machine steel sand is moved, then start ceramic tile feed system, start ceramic tile feeding, ramming head system by steel sand with the speed impelling of 60-80 rice per second to adobe surface, because the ejection velocity of steel sand is very high, the adobe surface sinter layer being impacted is effectively cleared up, antiquated sand, qualified steel sand, mix dust stream and broken tile etc. drop in collecting box 1 by the gap between roller 3, screen through rotary screen 23, the ceramic tile bits of bulk, broken tile, the welding slag of machine, foreign material are screened out, then screened go out antiquated sand, qualified steel sand and mix dust flow in the bucket elevator 31 in lifting passage 13, lifting motor 10 drives constantly circularly enhancing of bucket elevator 31, by the antiquated sand entering in bucket elevator 31 hoppers, qualified steel sand, mix dust stream is promoted to separator 9, and enter separator 9 through dog-house 91, through the separation of separator 9, the qualified steel sand that quality is large enters recycling for supplying in sandpipe 8 of ramming head system by feed pipe 27, antiquated sand and large dust are discharged from through antiquated sand discharging opening, tiny dust is entered dust arrester 12 purified treatment by air-flow by suction port 94.

As shown in Figure 6 and Figure 7, described Slicking apparatus comprises ceramic tile feed system, strike off head system, mobile system vertically, ceramic tile is constantly supplied to Slicking apparatus by described ceramic tile feed system, described mobile system is vertically used for adjusting the degree of depth that strikes off, described in strike off head system ceramic tile surface carried out to scraping processing.

Described ceramic tile feed system is made up of workbench 51, driven cylinder 52, conveyer belt 53, drive roll 56, drum drive motor 57, between drive roll 56 and driven cylinder 52, be connected by conveyer belt 53, drum drive motor 57 drives drive roll 56 to rotate, drive roll 56 drives driven cylinder 52 to rotate by conveyer belt 53, is placed on the just constantly feeding under the driving of conveyer belt 53 of ceramic tile on conveyer belt 53.

The described head system that strikes off comprises Buddha's warrior attendant drum drive motor 54, Buddha's warrior attendant rolling stand 59, Buddha's warrior attendant cylinder 60, driving pulley 61, V-belt 62, driven pulley 63, Buddha's warrior attendant drum drive motor 54 is arranged on the top of Buddha's warrior attendant rolling stand 59, Buddha's warrior attendant drum drive motor 54 is connected with driving pulley 61, driving pulley 61 is connected by V-belt 62 with driven pulley 63, driven pulley 63 is connected with Buddha's warrior attendant cylinder 60, Buddha's warrior attendant drum drive motor 54 drives driving pulley 61 to rotate, driving pulley 61 drives driven pulley 63 to rotate by V-belt 62, driven pulley 63 drives Buddha's warrior attendant cylinder 60 to rotate ceramic tile is processed.

Diamond cutter on Buddha's warrior attendant cylinder 60 is helix arranges, and therefore Buddha's warrior attendant cylinder and adobe surface carry out contacting, and have reduced like this pressure of cutter to adobe, make the breakage rate of brick be reduced to bottom line, and the heat radiation of this cutter and chip removal effect better.

Described mobile system vertically comprises overarm brace 58 and vertical moving motor 55, Buddha's warrior attendant rolling stand 59 is arranged on overarm brace 58, Buddha's warrior attendant rolling stand 59 can move up and down, vertical moving motor 55 is arranged on overarm brace 58, and vertical moving motor 55 drives Buddha's warrior attendant rolling stand 59, Buddha's warrior attendant cylinder 60 to move up and down to adjust the degree of depth striking off.

Striking off operation logic is: drum drive motor 57 drives drive roll 56 to rotate, drive roll 56 drives driven cylinder 52 to rotate by conveyer belt 53, be placed on the just constantly feeding under the driving of conveyer belt 53 of ceramic tile on conveyer belt 53, simultaneously, vertical moving motor 55 drives Buddha's warrior attendant rolling stand 59, Buddha's warrior attendant cylinder 60 to move up and down to adjust the degree of depth striking off, Buddha's warrior attendant drum drive motor 54 drives driving pulley 61 to rotate, driving pulley 61 drives driven pulley 63 to rotate by V-belt 62, and driven pulley 63 drives Buddha's warrior attendant cylinder 60 to rotate ceramic tile is processed.

Slicking apparatus main transmission drives the counterclockwise High Rotation Speed of hobboing cutter, mobile system pressurizes and adjusts down the cutter degree of depth vertically, Imitation Rock Porcelain Tiles base substrate is fine and close and harder, process is Bidirectional-pressure motion, the micro-cutting mechanism of hobboing cutter is for ploughing into mode and impacting conquassation mode and jointly carry out, and ceramic tile is calibrated.

As shown in Figure 8 and Figure 9, described rough polishing polisher lapper comprises ceramic tile feed system, grinding head system and crossbeam swing system.Described ceramic tile feed system comprises drum drive motor 34, cylinder gear box 35, workbench 36, drive roll 48, conveyer belt 49 and driven cylinder 50, drum drive motor 34 is fixed on workbench 36 with cylinder gear box 35, drum drive motor 34 is connected with cylinder gear box 35, the rotating shaft of cylinder gear box 35 is connected with drive roll 48, drive roll 48 is connected by conveyer belt 49 with driven cylinder 50, and adobe 64 is placed on conveyer belt 49.Drum drive motor 34 drives drive roll 48 to rotate by cylinder gear box 35, and drive roll 48 drives driven cylinder 50 to rotate by conveyer belt 49, is placed on the just constantly feeding under the driving of conveyer belt 49 of ceramic tile 47 on conveyer belt 49.

Described grinding head system comprises bistrique drive motors 41, bistrique driving shaft 42, cylinder 43, bistrique 46, the piston rod of cylinder 43 and bistrique driving shaft 42 connect together, bistrique driving shaft 42 can move up and down along with cylinder 43, and bistrique driving shaft 42 is connected with bistrique 46.Bistrique drive motors 41 drives bistrique driving shaft 42 to rotate, bistrique driving shaft 42 rotarily drives bistrique 46 and rotates, bistrique 46 is pressure constant state in the time of work, cylinder 43 drives bistrique driving shaft 42, bistrique 46 to move up and down, exert pressure to bistrique 46, while changing abrading block, promote bistrique 46,6-8 abrading blocks of a general configuration on bistrique 46, the type of abrading block configuration is by the determining positions at manufacturing procedure and place.

Described crossbeam swing system comprises overarm brace 37, tooth bar 38, gear 39, crossbeam 40, crossbeam swing motor 44, crossbeam swing gearbox 45, tooth bar 38 is arranged on overarm brace 37, bistrique drive motors 41, bistrique driving shaft 42, cylinder 43, bistrique 46, crossbeam swing motor 44, crossbeam swing gearbox 45 are installed on crossbeam 40, and swing along with the swing of crossbeam 40.Crossbeam swing motor 44 is connected with crossbeam swing gearbox 45, crossbeam swing gearbox 45 is connected with gear 39, gear 39 engages with tooth bar 38, crossbeam swing motor 44 rotates by crossbeam swing gearbox 45 driven wheels 39, gear 39 engages with tooth bar 38, therefore gear 39 rotates and drives crossbeam 40 and be fixed on the grinding head system swing on crossbeam 40, thereby intactly process the whole brick face of ceramic tile, prevent that the grinding in the middle of ceramic tile is caused processing rear ceramic tile surface higher than ceramic tile surrounding form the same pattern of pan, namely there is the high phenomenon in the middle low both sides of ceramic tile surface.

Described rough polishing polisher lapper complete machine operation principle is:

Drum drive motor 34 drives drive roll 48 to rotate by cylinder gear box 35, and drive roll 48 drives driven cylinder 50 to rotate by conveyer belt 49, is placed on the just constantly feeding under the driving of conveyer belt 49 of ceramic tile 47 on conveyer belt 49; Bistrique drive motors 41 drives bistrique driving shaft 42 to rotate, bistrique driving shaft 42 drives bistrique 46 to rotate, this is the main motion of bistrique, bistrique 46 is pressure constant state in the time of work, cylinder 43 drives bistrique driving shaft 42, bistrique 46 to move up and down, exert pressure to bistrique 46, simultaneously, crossbeam swing motor 44 rotates by crossbeam swing gearbox 45 driven wheels 39, gear 39 engages with tooth bar 38, gear 39 rotates and drives the grinding head system being fixed on crossbeam 40 to swing, thus complete machining ceramic tile surface ensure the even thickness of the smooth and ceramic tile of ceramic tile surface.Because the adobe surface after ramming impact is covered with uniform break-up point, increase the contact area of abrading block, for producing plastic flow, ceramic tile surface provides condition, and ceramic tile processing is become and be more prone to.

Structure and operation principle that described essence is thrown polisher lapper and rough polishing polisher lapper are all identical, unique different be the abrading block that bistrique configures, the abrading block that rough polishing polisher lapper adopts is diamond grinding block, and the abrading block that essence throwing polisher lapper adopts is silicon carbide grinding block, and the grain size number of abrading block is larger.

The course of work of the utility model ceramic polishing brick surface processing is: the adobe after oversintering enters ramming impact forging machine by induction system, when moving ahead along conveying flat belt, ramming head carries out ramming processing to adobe surface, the rough surface of adobe is gone to sticks and staves by impact cutting rapidly, surface quality improves constantly, enter Slicking apparatus through the adobe of ramming shock treatment by induction system and scrape thicknessing processing, then enter rough polishing polisher lapper and carry out rough polishing and fixed thick, when ceramic tile is fed forward along belt, oscillating grinding head swings processing to adobe Surface Edge broken, the imperceptible zap pit on the adobe surface through ramming shock treatment is ground off, adobe is polished and determine further thick to adobe, the surface smoothness of adobe and glossiness have had larger raising, enter essence throwing polisher lapper through the adobe of rough polishing polisher lapper processing by induction system and carry out fine gtinding further, obtain the smooth up-to-standard adobe surface of gloss.

Ceramic polishing brick surface processing method described in the utility model and device have the following advantages:

(1) reduced traditional operation, and technological process coupling is rationally, excessively mild between each technique, reduce poor efficiency and invalid processing, working (machining) efficiency improves, and production cost reduces.

(2) adopt described ceramic-polished-tile face processing device, replaced traditional kibbling mill and Slicking apparatus, reduced production equipment, greatly shortened production line, thus the huge job shop of space required not,

(3) adopt ramming to impact forming machine and carry out ramming processing, the distortion of adobe is dropped to minimum, and the percentage of damage of ceramic tile reduces, improved product quality.

Finally it should be noted that: these are only preferred embodiment of the present utility model; be not limited to the utility model; although the utility model is had been described in detail with reference to embodiment; for a person skilled in the art; its technical scheme that still can record aforementioned each embodiment is modified; or part technical characterictic is wherein equal to replacement; but all within spirit of the present utility model and principle; any amendment of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.

Claims (7)

1. a ceramic-polished-tile face processing device, comprise that ramming is carried out in adobe surface impacts the ramming impact forming machine of processing, improve the rough polishing polisher lapper of surface smoothness processing, the essence throwing polisher lapper of adobe surface gloss processing and the induction system that adobe is carried are improved in adobe surface, it is characterized in that: also comprise the Slicking apparatus of adobe surface being scraped to thicknessing, described Slicking apparatus comprises the ceramic tile feed system of supplying with ceramic tile, ceramic tile surface is struck off to striking off head system and adjusting the mobile system vertically that strikes off the degree of depth of processing, the described head system that strikes off is fixed on vertically on mobile system.

2. ceramic-polished-tile face processing device according to claim 1, it is characterized in that: described ramming impacts forming machine and comprises the ramming head system of adobe surface being carried out to ramming impact, the mixed flow that sand dust is reclaimed is collected Hoisting System, the dust separation system that qualified sand is separated with antiquated sand and the continuous ceramic tile feed system of impacting forming machine to ramming that ceramic tile is supplied with, described ramming head system is collected Hoisting System with mixed flow and is connected, described mixed flow is collected Hoisting System and is connected with steel sand dust separation system, described steel sand dust separation system is connected with ramming head system.

3. ceramic-polished-tile face processing device according to claim 2, it is characterized in that: described ramming head system comprises ramming head drive motors, main shaft, point emery wheel and impeller, described ramming head drive motors is connected with main shaft, described point of emery wheel and impeller are all fixed on main shaft, are provided with 5-8 blades on impeller.

4. ceramic-polished-tile face processing device according to claim 2, it is characterized in that: described mixed flow is collected Hoisting System and comprised collecting box, rotary screen, lifting passage, bucket elevator, described collecting box, rotary screen are connected successively with lifting passage, described bucket elevator is arranged on and promotes in passage, and steel sand is promoted to described dust separation system by described bucket elevator.

5. ceramic-polished-tile face processing device according to claim 1, it is characterized in that: described rough polishing polisher lapper comprises the crossbeam swing system of supplying with the ceramic tile feed system of ceramic tile, the grinding head system that ceramic tile surface is ground and driving bistrique to swing, and described grinding head system is arranged in crossbeam swing system.

6. ceramic-polished-tile face processing device according to claim 1, is characterized in that: the abrading block that described rough polishing polisher lapper adopts is diamond grinding block.

7. ceramic-polished-tile face processing device according to claim 1, is characterized in that: the abrading block that described essence is thrown polisher lapper employing is silicon carbide grinding block.