The method and apparatus of double-rotation type continuous deferrization from slurry
Technical field
The invention belongs to the magnetic separation field of separating solids from slurry, be specifically related to the method and apparatus of a kind of double-rotation type continuous deferrization from slurry.
Background technology
Often use in the field such as chemical industry, pottery liquid slurry as raw material with produce solid product.Because the mineral matter from the earth's crust itself contains a certain amount of iron filings composition.Because contain a large amount of iron filings in the slurry of making, in the pottery field of building of manufacturing floor tile or internal and external wall brick, in slurry, there are iron filings and can cause the floor tile of producing to have stain, affect product quality.Given this, sizing material iron removing becomes the important step that building ceramic enterprises is produced.In order to obtain high-quality de-ferrous effect, originally building ceramics factory adopts artificial bar magnet deferrization process, by the suction-operated of bar magnet by the iron adsorption in slurry to bar magnet, and then the iron filings on bar magnet are erased by manpower.This deferrization process is simple and convenient, but efficiency is very low, cannot adapt to the needs of the large yield production of modernization.
At present, be widely used in industrial magnetic separator de-ironing and mainly contain two kinds.One is vertical machine for removing iron, and bar magnet group vertically arrange, and the course of work of this equipment is mainly divided into bar magnet and in size barrel, inhales iron, and---bar magnet rises to leave the reset of size barrel---bar magnet translation deferrization---bar magnet and again decline and inhales iron.Whole process moves in circles and carries out, and in slurry, contained iron filings are removed.This kind equipment has solved inefficiency and the poor problem of de-ferrous effect that manpower deironing causes, is once once being subject to pursuing of numerous ceramic tile manufacturers.But along with the long service of this kind equipment, many problems also come out gradually.There is following defect in such equipment for removing ferric ion:
1. bar magnet shifts out again and again from size barrel, and in it shifts out the time period of size barrel, bar magnet cannot be inhaled iron to slurry.Therefore caused the intermittent time longer, process exists is interrupted, and the phenomenon that de-ironing efficiency is lower, cannot produce larger scale effect.Under current demand, the existence of above problem has seriously restricted using and promoting of such magnetic separator de-ironing.
2. bar magnet will repeatedly move as critical piece, and therefore Motor execution element long service there will be that location is inaccurate, the affected phenomenon of stability.And the motion of bar magnet is completely by programme-control and have comparatively complicated structure, also make to safeguard and maintenance becomes more difficult.
Based on the large-scale production of modern enterprise, production efficiency is had higher requirement.The deironing of building ceramic enterprises Raw is an important procedure, must accomplish 2 points in iron removal step: 1. bar magnet can continuously be inhaled iron to enhance productivity from slurry; 2. the iron filings that are adsorbed on bar magnet can be removed in time.
Summary of the invention
The technical problem to be solved in the present invention is: overcomes the deficiencies in the prior art, the method and apparatus of a kind of double-rotation type continuous deferrization from slurry is provided, and can deironing from slurry constantly.
The technical solution adopted for the present invention to solve the technical problems is: the method for a kind of double-rotation type continuous deferrization from slurry, bar magnet is placed in size barrel, adopt bar magnet group by the iron adsorption in slurry, and then the iron filings that adsorb on bar magnet are removed, bar magnet in bar magnet group is horizontally disposed with, and in bar magnet group, some bar magnet is all positioned at slurry, another part bar magnet all exposes slurry liquid level; Bar magnet group is rotated, dispose exposing the iron filings that adsorb on that a part of bar magnet of slurry liquid level.
Preferably, place inner bag in size barrel, inner bag is positioned at bar magnet group, and slurry is positioned at the double wall chamber that size barrel shell and inner bladder outer wall surround.
Preferably, slurry enters size barrel and first contacts and carry out thick deironing with the bar magnet producing from slurry, finally before discharge size barrel, contacts and carries out smart deironing with the complete bar magnet that enters slurry of deferrization.
Preferably, the bar magnet on bar magnet group is divided into groups, on each group bar magnet, all cover is wrapped up in scraper plate, and the scraper plate that on two adjacent groups bar magnet, cover is wrapped up in is not connected mutually; While needing deferrization, first allow bar magnet group stop operating, expose on that group bar magnet of slurry liquid level overlap that the scraper plate of wrapping up in moves and then the iron filings of erasing on bar magnet scrape sheet reset, complete deferrization operation one time; Then bar magnet group is rotated further, and next group bar magnet exposes slurry liquid level, and bar magnet group stop operating, and deferrization operation starts, constantly circulation.
Preferably, adopt revolvable agitator to stir slurry, plectrum is set on agitator, when agitator rotates, slurry is allocated to bar magnet group by plectrum.
Preferably, also comprise eraser, eraser passive movement control device drive and reciprocating linear moves; Water flowing in eraser, in the time that scraper plate moves to bar magnet front end along bar magnet, eraser can be removed the iron filings that are accumulated in scraper plate front.
A kind of concrete device of applying the method is also disclosed: the equipment of a kind of double-rotation type continuous deferrization from slurry, comprise size barrel and be arranged on the bar magnet group in size barrel, bar magnet in bar magnet group is horizontally disposed with, in size barrel, place inner bag, inner bag is positioned at bar magnet group's cavity, each root bar magnet is all positioned at the double wall chamber that size barrel shell and inner bladder outer wall surround, and bar magnet group energy, by power set driven rotary, arranges the deferrization device that the iron filings that adsorb on bar magnet can be removed above bar magnet group.
Preferably, below the bar magnet on bar magnet group top, arrange and connect iron pan.
Preferably, the front end that connects iron pan extends to outside size barrel.
Preferably, deferrization device comprises scraper plate and wiper arm, and the bar magnet on bar magnet group is divided into groups, and on each group bar magnet, all cover is wrapped up in scraper plate, and the scraper plate that on two adjacent groups bar magnet, cover is wrapped up in is not connected mutually; One end of wiper arm connects rectilinear movement control device, the other end connects left pusher dog and right pusher dog, between left pusher dog and right pusher dog, leaves space, and the edge of each scraper plate all can be positioned at this space; Left pusher dog and right pusher dog are all isolated with bar magnet.
Preferably, the agitator that in size barrel, placement can be rotated around horizontal axis, bar magnet group is positioned at agitator, offers slotted hole groove on the barrel of agitator, and slotted hole groove place arranges plectrum, and the rotation direction of agitator is pointed in the upper end of plectrum.
Preferably, offer plasma discharge mouth in the position that has just entered slurry near bar magnet, just left the position of slurry near bar magnet and offered stock inlet.
Preferably, also comprise that inside offers the eraser of water cavity, eraser is positioned at the front of that a part of bar magnet that exposes slurry liquid level, the rear end face of eraser is offered the water hole with water cavity UNICOM, position on the rear end face of eraser outside water hole arranges rubber eraser skin, eraser connects motion control device, and described motion control device can drive eraser reciprocating linear to move.
Preferably, deferrization device adopts the rotary water jet device that contains rotary nozzle, and rotary nozzle is positioned at the front of that a part of bar magnet that exposes slurry liquid level, and can rotate around this part bar magnet.
Preferably, also comprise retaining ring, retaining ring is arranged on bar magnet group's rear end, offers pointed tooth along retaining ring inwall.
Compared with prior art, the invention has the beneficial effects as follows:
1, the present invention by horizontal bar magnet group in size barrel, in size barrel, place inner bag, inner bag is positioned at bar magnet group's cavity, each root bar magnet is all positioned at the double wall chamber that size barrel shell and inner bladder outer wall surround, and in bar magnet group, some bar magnet is all positioned at slurry, another part bar magnet all exposes slurry liquid level.So, after design, in whole iron removal step, always some bar magnet is arranged in slurry and has reached the technique effect of uninterruptedly inhaling constantly iron from slurry.
2. in the present invention, stock inlet is opened in the position that bar magnet produces from slurry, and plasma discharge mouth is opened that position that enters slurry in bar magnet rotation.So, after design, enter slurry when the bar magnet after deferrization rotates, due to the bar magnet surface after deferrization, very totally to inhale iron effective, can further adsorb very tiny iron filings in the slurry that is about to discharge size barrel.And the graded deferrization of prior art, iron filings in slurry are after serial bar magnet absorption, the bar magnet at plasma discharge mouth place is owing to having adsorbed a large amount of iron filings, and its ability of adsorbing tiny iron filings weakens greatly, the slurry that causes discharging from plasma discharge mouth, still contains a large amount of tiny iron filings.And in the present invention, in the slurry at plasma discharge mouth place, contained tiny iron filings are but adsorbed by clean bar magnet, greatly reduce the slurry iron-holder flowing out from plasma discharge mouth, greatly improve stock quality.
3, the ingehious design in double wall chamber can contact the slurry in this chamber to greatest extent with bar magnet group, and makes magnetic force act on more uniformly slurry, obtains good de-ferrous effect; In addition, this simple in equipment, stability is high, and maintenance cost is extremely low.
4, agitator rotates with bar magnet group is concentric, has avoided occurring because the too much slurry of disposable injection causes the phenomenon of mud sediment, slurry is mixed more even; Simultaneously plectrum stirs slurry and makes slurry pass through slotted hole groove initiatively to contact with bar magnet, the frequency of exposure of bar magnet and slurry is increased, be conducive to the carrying out of deironing operation and improve de-ironing efficiency.
5, scrape sleeve-board and be rolled on bar magnet, without being directly connected with miscellaneous part, and cover wrap up in place's rubber sleeve, carry out deferrization by elasticity and the tight pressing of bar magnet of rubber sleeve, thereby avoided scraper plate to contact and protected bar magnet with the rigidity of bar magnet; When scraper plate rotates, can enter easily in the pawl mouth of pusher dog simultaneously, and complete deferrization work under once moving back and forth, therefore there is certain flexibility and reduced required precision; When bar magnet deferrization, do not affect other bar magnets and inhale iron, thereby improved efficiency.By eraser, the iron filings on scraper plate are wiped in addition, possessed best iron-attracting performance thereby make no longer to attach iron filings on bar magnet.
6, rotary water jet device, directly to the bar magnet water spray in deferrization station, utilizes the impulsive force of water and Action of Gravity Field that the iron filings that are adsorbed on bar magnet are removed, and also can assist the iron filings that wash out on scraper plate, and discharges by connecing iron pan; Deferrization effective and avoided because of with the direct phenomenon of demagnetizing that contacts of bar magnet, extended service life of bar magnet.
7. retaining ring is positioned at the back-end location of bar magnet, plays barrier effect, can avoid the iron filings that wash away under water impact, again to fall into slurry, can make again water flow to and connect on iron pan along pointed tooth structure.
Brief description of the drawings
Fig. 1 is structural perspective of the present invention;
Fig. 2 is structure front view of the present invention;
Fig. 3 is the cutaway view of the A-A line in Fig. 2;
Fig. 4 is the partial enlarged drawing at I place in Fig. 3;
Fig. 5 is the structural representation of inner bag and bar magnet group annexation;
Fig. 6 is the structural front view of inner bag and bar magnet group annexation;
Fig. 7 is the structural front view of rotary water jet device;
Fig. 8 is the structural perspective of agitator;
Fig. 9 is the structural front view of agitator;
Figure 10 is the cutaway view of the D-D line in Fig. 9;
Figure 11 is the fundamental diagram of pusher dog and scraper plate;
Figure 12 is the structural front view of pusher dog and scraper plate;
Figure 13 is the cutaway view of E-E line in Figure 12;
Figure 14 is the cooperation schematic diagram of scraper plate and bar magnet
Figure 15 is the position relationship schematic diagram of eraser and scraper plate.
In figure, be labeled as:
1 frame; 1.1 first fixed mounts; 1.2 second fixed mounts; 2 size barrels; 2.1 stock inlet; 2.2 plasma discharge mouths; 3 inner bags; 3.1 hole; 3.2 platform; 3.3 baffle plate; 4 bar magnet groups; 4.1 central shaft; 4.2 bar magnet; 4.3 bar magnet dishes; 4.4 annular boss; 4.5 retaining ring; 5 rotary water jet devices; 5.1 shower nozzle; 6 connect iron pan; 7 agitators; 7.1 cylindrical shell; 7.2 stirring shaft; 7.3 plectrum; 7.4 slotted hole grooves; 8 scraper plates; 8.1 rubber sleeve; 8.2 circular hole; 9 wiper arms; 9.1 left pusher dogs; 9.2 right pusher dogs; 9.3 space; 10 erasers; 10.1 rubber eraser skin; 10.2 water cavities; 10.3 water holes.
Detailed description of the invention
Below in conjunction with accompanying drawing embodiment, the present invention is described further:
Embodiment mono-
As shown in Figure 1, 2, this device comprises frame 1, size barrel 2, inner bag 3, bar magnet group 4, agitator 7 and rotary water jet device 5.The first fixed mount 1.1 and the second fixed mount 1.2 are installed respectively in the corresponding position, front and back of frame 1.
Size barrel 2 is arranged in frame 1, and the bottom of size barrel 2 is that arcuate structure and radius of curvature are the half of left and right two sidewall spacing.Offer plasma discharge mouth 2.2 in the position that has just entered slurry near bar magnet, just left the position of slurry near bar magnet and offered stock inlet 2.1.And the height of stock inlet 2.1 is greater than the height of plasma discharge mouth 2.2.Ensure that thus slurry can normally discharge.
As shown in Figure 3,4, inner bag 3 is set in size barrel 2, inner bag 3 is cylindrical structural, and platform 3.2 is offered on inner bag 3 tops, and places and connect iron pan 6 on this platform, and inner bag 3 is concentric with the bottom arcuate structure of size barrel 2.Inner bag 3 central authorities offer the hole 3.1 of running through inner bag 3 front/rear ends.The inwall of the front end face of inner bag 3 and size barrel 2 is fixed.
As shown in Figure 5,6, bar magnet group 4 comprises central shaft 4.1, bar magnet 4.2 and bar magnet dish 4.3, and the edge of bar magnet dish 4.3 is outwardly, forms annular boss 4.4.Bar magnet 4.2 is uniformly distributed into two circles on annular boss 4.4.One end of central shaft 4.1 is fixed on the central authorities of bar magnet dish 4.3.The first half section movable set of central shaft 4.1 in the first fixed mount 1.1, second half section movable set in hole 3.1, bar magnet group 4 can be rotated with central shaft 4.1.The top of size barrel is lower than bar magnet group's top, makes most of bar magnet in size barrel, be able to contact with slurry and remaining fraction bar magnet exposes slurry liquid level and is able to deferrization.The card of bar magnet dish 4.3 is perpendicular to the ground.Bar magnet group 4 rotation is by driven by motor, and adopts belt mechanism to connect transferring power.This is routine techniques means, does not repeat.
As Figure 11 to 14, the iron filings that adopt scraper plate and wiper arm 9 to erase on bar magnet.On scraper plate, offer 6 circular holes, arrangement mode and the bar magnet of circular hole 8.2 adapt, and circular hole 8.2 positions arrange rubber sleeve 8.1, utilize its elasticity iron filings of erasing.Every 6 bar magnets are one group, and every group of bar magnet wrapped up in a scraper plate of cover by circular hole, and the scraper plate that on two adjacent groups bar magnet, cover is wrapped up in is not connected mutually.The side of working up and down at the bar magnet in extreme higher position all respectively arranges a wiper arm 9, and one end connecting power device of wiper arm 9, the other end connect left pusher dog 9.1 and right pusher dog 9.2, between left pusher dog 9.1 and right pusher dog 9.2, leave space 9.3.Bar magnet group rotates while driving scraper plate to rotate, and the edge of each scraper plate all can be passed freely in the space 9.3 between left pusher dog 9.1 and right pusher dog 9.2; Left pusher dog 9.1 and right pusher dog 9.2 are all isolated with bar magnet.
As shown in figure 15, front at the part bar magnet that exposes slurry arranges an eraser 10, the inside of eraser offers the water cavity 10.2 that can make water enter, on the rear end face of eraser, offer and the water hole 10.3 of this water cavity UNICOM, and position beyond the rear end face water hole of eraser arranges rubber eraser skin 10.1.The rear end face of eraser is that face towards bar magnet rear end, and therefore this rear end face is parallel with the plate face of scraper plate, and can move to bar magnet at scraper plate and contact with scraper plate foremost time.This eraser drives linear reciprocation to move by motion control device.It should be noted that: eraser can be not moving linearly intermittently.Drive the motion control device of eraser can adopt crank rod movement mechanism or hydraulic cylinder control etc., this repeats no more for routine techniques.In the time that scraper plate moves to bar magnet front end along bar magnet, the rubber eraser skin on eraser contacts and moves back and forth with the front end face of scraper plate, and water hole sprays current simultaneously iron filings are washed out.
As shown in Figure 8,9, 10, in order to make slurry that deposited phenomenon can not occur, be set with annular agitator 7 in bar magnet group 4 outside.The agitator 7 of annular comprises cylindrical shell 7.1 and stirring shaft 7.2, and one end of stirring shaft 7.2 is connected with the central position of cylindrical shell 7.1 ends, and the other end passes also movable set the second fixed mount 1.2 from the rear wall of size barrel 2.On the wall of cylindrical shell 7.1, offer evenly distributed slotted hole groove, and at each slotted hole groove place, a plectrum 7.3 is set, the rotation direction that plectrum 7.3 is connected with agitator 7, agitator is pointed in upper end.Because the rotating ratio bar magnet group's of agitator rotating speed is a lot of soon, therefore, when agitator 7 rotates, plectrum 7.3 can stir slurry and roll and it is fully mixed and do not precipitate, and slurry is stirred to bar magnet direction simultaneously, and slurry is fully contacted with bar magnet.The rotation of agitator 7 is also dragged by motor, and adopts equally belt mechanism to connect transferring power.This is conventional means, does not repeat.
In this embodiment, the rotation of bar magnet group 4 and agitator 7 is to drive respectively by two motors, and arbitrarily adjusting rotary speed is to meet different deironing requirements.
Operation principle of the present invention and the course of work are as follows:
After starting device, inject pending slurry from stock inlet 2.1, bar magnet group 4 rotates under motor drives.Meanwhile, agitator 7 also rotates thereupon.The rotation of bar magnet is step-by-step movement, turns an angle just and to suspend, and then turn an angle and suspend, goes round and begins again.
Bar magnet in slurry is used for inhaling iron, whenever bar magnet is during from slurry transfer source in deferrization position, scraper plate on one group of bar magnet in this position enters in the space 9.3 between left pusher dog 9.1 and right pusher dog 9.2 just, and now bar magnet group stops operating, and wiper arm 9 moves under the driving of power set.Now, left pusher dog 9.1 first contacts scraper plate and promotes scraper plate and moves to the front end of bar magnet, and in moving process, scraper plate is erased iron filings.In the time that scraper plate moves to bar magnet front end along bar magnet, the rubber eraser skin on eraser contacts and moves back and forth with the front end face of scraper plate, and water hole sprays current simultaneously iron filings are washed out.By traverse motion repeatedly, the iron filings on scraper plate are wiped, after wiping, wiper arm 9 oppositely moves, now the moving scraper plate of right pusher dog 9.2 promotion moves to bar magnet rear end, after resetting, bar magnet group is rotated further, and stops until the scraper plate of next group bar magnet enters in the space 9.3 between left pusher dog 9.1 and right pusher dog 9.2.
When bar magnet rotates, slurry during just entering slurry again with the bar magnet that has taken off iron before plasma discharge mouth is discharged and the slurry that is about to discharge is carried out to smart deironing.Owing to having taken off, the bar magnet iron-attracting performance of iron is the strongest, and therefore this part slurry iron-holder in the time entering plasma discharge mouth is few, has higher quality.And slurry is when stock inlet enters size barrel, just a part of bar magnet finishing with suction iron and produce slurry contacts and carries out thick deironing, the bar magnet of thick deironing itself has carried a large amount of iron filings, and therefore iron-attracting performance is the most weak, and therefore slurry also will continue to inhale for a long time iron by turning into most of bar magnet of slurry.
Embodiment bis-
Compared with embodiment mono-, the present embodiment changes in deferrization mode.As shown in Figure 7, in order more quickly the iron filings of absorption on bar magnet 4.2 being removed, can not swipe with bar magnet 4.2 again, also can to adopt High-Pressure Water to rinse.Rotary water jet device 5 is arranged in frame 1, and rotary water jet device 5 comprises shower nozzle 5.1, and shower nozzle can rotate, and rotary water jet device is positioned at a side of pusher dog.Therefore when bar magnet group rotates while making scraper plate 8 on it just enter in the space between left pusher dog 9.1 and right pusher dog 9.2, wiper arm 9 drives scraper plate 8 to move shower nozzle simultaneously to bar magnet front end and rotates and spray water, the water of ejection forms spiral hydrosphere and rinses bar magnet, and the iron filings on iron filings and the scraper plate 8 of this bar magnet absorption are washed out.For deferrization effect, multiple rotary water jet devices 5 can be set, but arrangement mode all adapts with the arrangement mode of bar magnet, increase to greatest extent the area of bar magnet 4.2 outer walls that are flushed to by water, ensure thus deferrization effect.Rotary water jet device 5 is prior art, and its structure and principle all do not repeat.
Another effect of rotary water jet device is to wash out the slurry attaching on scraper plate, reason is that scraper plate all can attach some slurries on rubber sleeve and bar magnet out time from slurry, and scraper plate is in the time of mobile deferrization, these slurries can serve as the contact medium between rubber sleeve and bar magnet, and due to the granule that contains some in slurry and there is certain degree of hardness, therefore occur will certainly cause the scraping of these particles to bar magnet while friction at rubber sleeve and bar magnet, thus damage bar magnet.Therefore rotary water jet device can wash away slurry before deferrization, reduces bar magnet scraping phenomenon, has played the effect of protection bar magnet.
What deserves to be explained is, in the time that scraper plate 8 enters in the space of left pusher dog 9.1 and right pusher dog 9.2 just the position of bar magnet be the extreme higher position in bar magnet motion process be also deferrization position, in the time of this position, bar magnet group suspends rotation, and scraper plate 8, wiper arm 9 and rotary water jet device are all worked simultaneously and carried out deferrization.
Discharge in time in order to make to be rushed by water the iron filings that fall, water can also be reclaimed simultaneously, in the rear end of inner bag 3, baffle plate 3.3 is set, and arrange one in inner bag 3 platform 3.2 positions and connect iron pan 6, this connects iron pan and is also positioned at the below of pusher dog, the rear end that connects iron pan 6 is connected with baffle plate 3.3, and baffle plate 3.3 can stop fallen iron filings to enter in slurry, makes iron filings discharge in the lump and reclaim together with water.
The table top of annular boss 4.4 extends 5cm to central authorities and forms retaining ring 4.5.The inner ring of retaining ring 4.5 is pointed tooth structure, is compared to level and smooth edge structure, and pointed tooth structure is more conducive to falling of current.This is that when inner ring does not have pointed tooth structure, the Hui Yan edge, edge that water flows to inner ring flows down instead of directly falls because water has viscosity and has surface tension; In the time that edge part is pointed tooth structure, water flows down along the edge of pointed tooth structure equally.Pointed tooth structure has played under guiding current and has avoided to runs down both sides.
Because wiper arm 9 belows connect iron pan, connecing iron pan 6 rears has baffle plate 3.3 to intercept, and fallen water and iron filings can only be advanced towards the front that connects iron pan 6, and unified recovery.Can continue to pass in rotary water jet device 5 through water after filtering and recycle.In this process, the existing bar magnet of inhaling iron in slurry, also there is the bar magnet that leaves slurry and carry out deferrization, and slurry inlet and outlet is all continuous, therefore greatly improved de-ironing efficiency, bar magnet 4.2 used is neodymium iron boron bar magnet simultaneously, and magnetic force is strong, can reach good de-ferrous effect, be suitable for extensive deironing operation.
In the present invention, deferrization device both can adopt scraper plate, wiper arm 9 to smear iron simultaneously and rotary water jet device rushes iron, also can adopt respectively one wherein to carry out deferrization, and scraper plate is smeared iron or rotary water jet device rushes iron.Above-mentioned two kinds of deferrization modes all can be carried out separately, complete deferrization operation.
The above, be only preferred embodiment of the present invention, is not the restriction of the present invention being made to other form, and any those skilled in the art may utilize the technology contents of above-mentioned announcement to be changed or be modified as the equivalent embodiment of equivalent variations.But every technical solution of the present invention content that do not depart from, any simple modification, equivalent variations and the remodeling above embodiment done according to technical spirit of the present invention, still belong to the protection domain of technical solution of the present invention.