CN103964188A - Separating and sorting method for silencing bearing retainers - Google Patents
Separating and sorting method for silencing bearing retainers Download PDFInfo
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- CN103964188A CN103964188A CN201410165659.2A CN201410165659A CN103964188A CN 103964188 A CN103964188 A CN 103964188A CN 201410165659 A CN201410165659 A CN 201410165659A CN 103964188 A CN103964188 A CN 103964188A
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- retainer
- retainers
- cylinder
- sorting
- fetching mechanism
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Abstract
The invention provides a separating and sorting method for silencing bearing retainers. The separating and sorting method comprises the steps that the ribbon retainers are installed on a feeding rod in series regardless of obverse sides and reverse sides, and the retainers are fed separately in sequence; when the flat surfaces, namely the reverse side retainers, of the retainers face upwards, the outer surfaces of pockets of the retainers make contact with steel balls, and the heights of the retainers are higher compared with the retainers arranged with the spherical surface, namely the obverse side retainers, facing upwards. A material taking mechanism of the reverse side retainers is higher than a material taking mechanism of the obverse side retainers, the reverse side retainers are taken away at the station, the obverse side retainers are rotated to a next station and then taken away by the material taking mechanism of the obverse side retainers, and therefore obverse side and reverse side separating and sorting of the retainers are finished. According to the separating and sorting method for the silencing bearing retainers, obverse side and reverse side separating and sorting of the ribbon retainers can be finished, counting and discharging can be completed automatically according to production requirements, production efficiency is greatly improved, and labor intensity is reduced.
Description
Technical field
The present invention relates to a kind of separation method for sorting of quiet bearing holdere.
Background technology
Ribbon retainer needs its pros and cons to distinguish and taxonomic revision before assembling and packaging, and existing production technology is to adopt the artificial pros and cons of distinguishing, and the pros and cons that completes by hand retainer arranges and counting packaging.Because ribbon retainer is for producing in enormous quantities, this separation method exists the problems such as separation efficiency is low, labour intensity is large.
In the processing process of ribbon retainer, after ribbon retainer is arranged, need to carry out blanking to ribbon retainer, traditional mode of production adopts artificial blanking, and the efficiency that wastes time and energy is low.The blanking of ribbon retainer should complete automatic blanking according to production requirement, adapts to the requirement that production efficiency improves.Especially, when ribbon retainer is carried out to blanking, should be able to add up the quantity of the retainer of each blanking, thereby facilitate ensuing counting packaging.
Summary of the invention
In order to solve the artificial problem that production efficiency is low, labour intensity is large existing that separates in existing production technology, the invention provides a kind of separation method for sorting of quiet bearing holdere, its pros and cons that can not only complete retainer separates, and can also be according to production requirement, realizes counting blanking.
Technical solution of the present invention is:
A separation method for sorting for quiet bearing holdere,
On material loading bar, carry out successively the material loading of monolithic retainer by tandem the ribbon retainer regardless of pros and cons;
When the plane of retainer is upper, i.e. reverse side retainer, makes the pocket hole outside face of retainer contact with steel ball, and upper, front retainer is compared with the sphere of retainer, and the height of retainer is relatively high;
The height of the material fetching mechanism of the negate face of setting retainer is greater than the material fetching mechanism of getting front retainer, reverse side retainer is removed at this station, front retainer rotates to next station, is then got the material fetching mechanism of front retainer and takes away, and the pros and cons that completes retainer separates and arranges.
Preferably, the concrete steps that realize the monolithic material loading of retainer by discharge mechanism are: by tandem ribbon retainer on material loading bar, do stepping rotation by rotary tray motor, drive counterdie turntable rotation to put in place, patrix cylinder drives upper mould fixed plate to move down, after putting in place, the action of blowing cylinder, drive the rotation of blowing pivoted arm, make the rotation of blowing cam, blowing cam promotes material distributing rod is outwards opened, sub-material nail inwardly shrinks, because sub-material nail and the height of material distributing rod differ, the monolithic retainer of foot falls, fall into counterdie, other retainers are held by sub-material nail, complete the material loading of monolithic retainer.
Preferably, the material step of material fetching mechanism is specially: after material fetching mechanism moves down and puts in place, the inclined-plane, inner side of feeding holding claw is pressed on the annulus outside of retainer, the antagonistic force of retainer makes feeding holding claw overcome the application force of feeding spring and outwards opens, when retainer enters dehiscing when middle of feeding holding claw completely, inclined-plane, inner side and the retainer of feeding holding claw disengage, and feeding holding claw is closed up under the effect of feeding spring, feeding holding claw is embraced retainer, completes the arrangement of retainer.
Preferably, between material fetching mechanism and discharge mechanism, be respectively arranged with sensor for countering, in the time of counterdie driven by rotary disc counterdie rotation process corresponding counts sensor below, if have retainer in the counterdie of corresponding station, count, sensor for countering to each material fetching mechanism calculates, and obtains the quantity of the retainer that this material fetching mechanism picks up.
Preferably, the retainer picking up when material fetching mechanism reaches specified quantity, blanking driven by motor blanking rotating shaft rotation, make retainer bar concentric with this material fetching mechanism, after putting in place, play the action of material cylinder, drive material mould bases to move downward by playing material cylinder adapter shaft, after putting in place, the action of retainer cylinder, drives retainer cylinder adapter shaft to move downward; Retainer cylinder adapter shaft lower end is the conical surface, and the application force that supporting hook overcomes retainer spring under the effect of the conical surface outwards opens, thereby in retainer bottom, retainer is held.
Preferably, play material cylinder and passed through to expect that cylinder adapter shaft has driven material mould bases upward movement, the retainer of specified quantity is taken out.
Preferably, after blanking driven by motor blanking rotating shaft is rotated in place, retainer cylinder resets, and supporting hook closes up under the effect of retainer spring, and the quantitative and consistent retainer of direction of putting in order is put into assigned address, and the pros and cons that completes retainer separates and counting blanking.
The invention has the beneficial effects as follows, the pros and cons that can automatically complete ribbon retainer separates and arranges, and can be according to production requirement, realizes counting blanking, has greatly improved production efficiency, has reduced labour intensity.
Brief description of the drawings
Fig. 1 is the structural representation of embodiment.
Fig. 2 is the birds-eye view of embodiment.
Fig. 3 is the cutaway view of separation device in embodiment.
Fig. 4 is the cutaway view of counting cutting agency in embodiment.
Fig. 5 is the structural representation of discharge mechanism in embodiment.
Fig. 6 is the structural representation of material fetching mechanism in embodiment.
Fig. 7 is the structural representation of embodiment Zhong Qiliao mechanism.
Fig. 8 is reverse side separation principle figure in embodiment.
Fig. 9 is positive separation principle figure in embodiment.
In figure, 1, frame, 2, separation device, 3, discharge mechanism, 4, counting cutting agency, 5, feed mechanism, 6, sensor for countering, 7, material fetching mechanism, 8, rotating mechanism, 9, rotary tray motor, 10, patrix cylinder, 11, disk gear pair, 12, rotating shaft overcoat, 13, rotating shaft inner sleeve, 14, counterdie rotating disk, 15, blowing cylinder, 16, upper mould fixed plate, 17, patrix guide pillar, 18, patrix cushion collar, 19, material loading bar, 20, lifting screw, 21, rotating shaft, 22, counterdie, 23, the axis of guide, 24, linear bearing, 25, base plate, 26, angular contact ball bearing, 27, blanking motor, 28, muff coupling, 29, blanking rotating shaft, 30, blanking rotating shaft overcoat, 31, blanking shaft bearing, 32, blanking rotating shaft inner sleeve, 33, retainer base, 34, retainer cylinder, 35, play material mould bases, 36, play material guide pillar, 37, play material guide pin bushing, 38, play material cylinder adapter shaft, 39, play material cylinder, 40, retainer cylinder adapter shaft, 41, blowing base, 42, blowing spring, 43, blowing cam, 44, material distributing rod, 45, sub-material nail, 46, blowing pivoted arm, 47, blowing pivoted arm connecting pin, 48, feeding base, 49, feeding holding claw, 50, feeding spring, 51, retainer bar, 52, retainer orienting sleeve, 53, supporting hook, 54, retainer spring, 55, retainer, 56, steel ball, 57, counterdie base.
Detailed description of the invention
Describe the preferred embodiments of the present invention in detail below in conjunction with accompanying drawing.
As depicted in figs. 1 and 2, the present embodiment provides a kind of ribbon retainer pros and cons seperator, comprise frame 1, separation device 2, discharge mechanism 3, counting cutting agency 4, feed mechanism 5, material fetching mechanism 7, rotating mechanism 8, discharge mechanism 3, material fetching mechanism 7 are fixed on upper mould fixed plate 16, and upper mould fixed plate 16 is connected in frame 1; Separation device 2, counting cutting agency 4, feed mechanism 5, rotating mechanism 8 are connected on base plate 25, and base plate 25 is connected in frame 1.
As shown in Figure 3, separation device 2 comprises lower mold mechanism and upper mould fixed plate 16, patrix guide pillar 17, patrix cylinder 10; Lower mold mechanism comprises counterdie 22, counterdie rotating disk 14, and as shown in Figure 1, counterdie 22 is fixed on counterdie rotating disk 14, and counterdie rotating disk 14 connection rotating shafts 21, are equipped with angular contact ball bearing 26 in rotating shaft 21, and rotating shaft 21 forms to roll with rotating shaft overcoat 12 and rotating shaft inner sleeve 13 and coordinates; Rotating shaft 21 connects disk gear pair 11, is driven by rotary tray motor 9, and wherein rotary tray motor 9 is stepping motor;
Patrix guide pillar 17 is fixed on upper mould fixed plate 16, by matching and play the guiding role with hole corresponding on counterdie 22; Upper mould fixed plate 16 connects the axis of guide 23, and the axis of guide 23 and linear bearing 24 form to roll and coordinate, thereby lead for moving up and down of upper mould fixed plate 16.Patrix cylinder 10 connects upper mould fixed plate 16 by lifting screw 20, and upper mould fixed plate 16 is provided with patrix cushion collar 18, thereby can cushion the impact that upper mould fixed plate 16 declines after putting in place.
As shown in Figure 8 and Figure 9, described counterdie 22 comprises counterdie base 57 and steel ball 56, is provided with and the steel ball 56 of retainer 55 pocket hole formed objects on counterdie base 57, and steel ball 56 is uniform along counterdie base 57 circumferencial directions.
As shown in Figure 7, counting cutting agency 4 comprises Qi Liao mechanism and blanking motor 27, blanking rotating shaft 29, plays material cylinder 39, plays material mould bases 35, described Qi Liao mechanism comprises retainer base 33, retainer bar 51, retainer orienting sleeve 52, retainer cylinder adapter shaft 40, retainer cylinder 34, annular retainer spring 54, supporting hook 53, retainer base 33 is connected on retainer bar 51,33 interference of retainer base are equipped with retainer orienting sleeve 52, retainer orienting sleeve 52 and retainer cylinder adapter shaft 40 bearing fits, thus be its guiding; Supporting hook 53 and retainer base 33 bearing fits, draw in by annular retainer spring 54, holds out against on retainer cylinder adapter shaft 40.
As shown in Figure 4, retainer adapter shaft connects retainer cylinder 34, and retainer cylinder 34 has been fixed on material mould bases 35, rises on material mould bases 35 and has been equipped with material guide pin bushing 37, plays material guide pin bushing 37 and plays material guide pillar 36 bearing fits, thereby being the guiding that moves up and down of material mould bases 35; Play material mould bases 35 and passed through to expect that cylinder adapter shaft 38 has connected material cylinder 39, play material cylinder 39 and be fixed in blanking rotating shaft 29, blanking rotating shaft 29 connects blanking motor 27 by muff coupling 28, and blanking motor 27 is connected in frame 1, wherein, blanking motor 27 is stepping motor; In blanking rotating shaft 29, be equipped with blanking shaft bearing 31, blanking shaft bearing 31 forms to roll with blanking rotating shaft inner sleeve 32, blanking rotating shaft overcoat 30 and coordinates, and blanking rotating shaft inner sleeve 32, blanking rotating shaft overcoat 30 are connected in frame 1.
As shown in Figure 5, described discharge mechanism 3 comprises material distributing rod 44 and sub-material nail 45, blowing base 41, blowing cam 43, annular blowing spring 42, blowing pivoted arm connecting pin 47, material distributing rod 44 and sub-material nail 45 are slidedly assemblied on blowing base 41, hold out against the polygon surface at blowing cam 43 by annular blowing spring 42, blowing cam 43 connects blowing pivoted arm connecting pin 47, and blowing pivoted arm connecting pin 47 connects blowing cylinder 15 by blowing pivoted arm connecting pin 47 connecting pins.
As shown in Figure 6, described material fetching mechanism 7 comprises feeding holding claw 49, feeding base 48 and annular feeding spring 50, and feeding holding claw 49 is hinged on feeding base 48, closes up by annular feeding spring 50.
The separation method for sorting of wave-shaped retainer:
First some is adjacent in tandem on material loading bar 19 successively regardless of the ribbon retainer of pros and cons, press start button, rotary tray motor 9 does stepping rotation, drive counterdie rotating disk 14 to be rotated in place, now, patrix cylinder 10 moves, drive upper mould fixed plate 16 to move down, after putting in place, blowing cylinder 15 moves, drive blowing pivoted arm connecting pin 47 to rotate, thereby blowing cam 43 is rotated, blowing cam 43 outwards opens material distributing rod 44, sub-material nail 45 inwardly shrinks, because sub-material nail 45 differs certain altitude with material distributing rod 44, foot retainer 55 falls, fall into counterdie 22, other retainers 55 are held by sub-material nail 45, thereby complete the material loading of monolithic retainer 55.
As shown in Figure 8, for the retainer 55 that falls into counterdie 22, if its plane at upper (reverse side), because its pocket hole outside face contacts with steel ball 56, compared with upper (front), as shown in Figure 9, the height of retainer 55 is relatively high with sphere.Simultaneously, material fetching mechanism 7 moves down with upper mould fixed plate 16, after putting in place, as shown in Figure 6, the inclined-plane, inner side of feeding holding claw 49 is pressed on the annulus outside of retainer 55, due to the antagonistic force of retainer 55, feeding holding claw 49 overcomes the application force of feeding spring 50 and outwards opens, when retainer 55 enters dehiscing when middle of feeding holding claw 49 completely, inclined-plane, inner side and the retainer 55 of feeding holding claw 49 disengage, feeding holding claw 49 is closed up under the effect of feeding spring 50, thereby retainer 55 is embraced, and completes the arrangement of retainer 55.
And the material fetching mechanism 7 of negate face retainer 55 is highly greater than the material fetching mechanism 7 of getting front retainer 55, therefore, reverse side retainer 55 is removed at this station, front retainer 55 rotates to next station with counterdie 22, then got the material fetching mechanism 7 of front retainer 55 and taken away, thereby completed the pros and cons separation of retainer 55 and arranged.
Between material fetching mechanism 7 and discharge mechanism 3, be respectively arranged with sensor for countering 6, in the time that counterdie rotating disk 14 drives counterdie 22 rotations through respective sensor below, if there is retainer 55 in the counterdie of corresponding station 22, count, system is calculated the front and back sensor of each material fetching mechanism 7 automatically, just can obtain retainer 55 quantity that this material fetching mechanism 7 picks up.
The retainer 55 picking up when material fetching mechanism 7 reaches specified quantity, blanking motor 27 moves, drive blanking rotating shaft 29 to rotate to an angle, make retainer bar 51 concentric with this material fetching mechanism 7, after putting in place, play material cylinder 39 and move, drive material mould bases 35 to move downward by playing material cylinder adapter shaft 38, after putting in place, retainer cylinder 34 moves, and drives retainer cylinder adapter shaft 40 to move downward.As shown in Figure 7, retainer cylinder adapter shaft 40 lower ends are the conical surface, and the application force that supporting hook 53 overcomes retainer spring 54 under the effect of the conical surface outwards opens, thereby is held in retainer 55 bottoms.Play material cylinder 39 and move, driven material mould bases 35 upward movements by playing material cylinder adapter shaft 38, thereby the retainer of specified quantity 55 is taken out.Blanking motor 27 moves, and drives blanking rotating shaft 29 to rotate to an angle, and after putting in place, retainer cylinder 34 resets, thereby supporting hook 53 closes up under the effect of retainer spring 54, thereby the some of putting in order and the consistent retainer 55 of direction are put into assigned address.So far pros and cons separation and the counting blanking of retainer 55, have been completed.
Claims (7)
1. a separation method for sorting for ribbon retainer, is characterized in that:
On material loading bar, carry out successively the material loading of monolithic retainer by tandem the ribbon retainer regardless of pros and cons;
When the plane of retainer is upper, i.e. reverse side retainer, makes the pocket hole outside face of retainer contact with steel ball, and upper, front retainer is compared with the sphere of retainer, and the height of retainer is relatively high;
The height of the material fetching mechanism of the negate face of setting retainer is greater than the material fetching mechanism of getting front retainer, reverse side retainer is removed at this station, front retainer rotates to next station, is then got the material fetching mechanism of front retainer and takes away, and the pros and cons that completes retainer separates and arranges.
2. the separation method for sorting of ribbon retainer as claimed in claim 1, it is characterized in that, the concrete steps that realize the monolithic material loading of retainer by discharge mechanism are: by tandem ribbon retainer on material loading bar, do stepping rotation by rotary tray motor, drive counterdie turntable rotation to put in place, patrix cylinder drives upper mould fixed plate to move down, after putting in place, the action of blowing cylinder, drive the rotation of blowing pivoted arm, make the rotation of blowing cam, blowing cam promotes material distributing rod is outwards opened, sub-material nail inwardly shrinks, because sub-material nail and the height of material distributing rod differ, the monolithic retainer of foot falls, fall into counterdie, other retainers are held by sub-material nail, complete the material loading of monolithic retainer.
3. the separation method for sorting of wave-shaped retainer as claimed in claim 1 or 2, it is characterized in that, the material step of material fetching mechanism is specially: after material fetching mechanism moves down and puts in place, the inclined-plane, inner side of feeding holding claw is pressed on the annulus outside of retainer, the antagonistic force of retainer makes feeding holding claw overcome the application force of feeding spring and outwards opens, when retainer enters dehiscing when middle of feeding holding claw completely, inclined-plane, inner side and the retainer of feeding holding claw disengage, feeding holding claw is closed up under the effect of feeding spring, feeding holding claw is embraced retainer, complete the arrangement of retainer.
4. the separation method for sorting of ribbon retainer as claimed in claim 3, it is characterized in that: between material fetching mechanism and discharge mechanism, be respectively arranged with sensor for countering, in the time of counterdie driven by rotary disc counterdie rotation process corresponding counts sensor below, if have retainer in the counterdie of corresponding station, count, sensor for countering to each material fetching mechanism calculates, and obtains the quantity of the retainer that this material fetching mechanism picks up.
5. the separation method for sorting of ribbon retainer as claimed in claim 4, it is characterized in that: the retainer picking up when material fetching mechanism reaches specified quantity, blanking driven by motor blanking rotating shaft rotation, make retainer bar concentric with this material fetching mechanism, after putting in place, play the action of material cylinder, drive material mould bases to move downward by playing material cylinder adapter shaft, after putting in place, the action of retainer cylinder, drives retainer cylinder adapter shaft to move downward; Retainer cylinder adapter shaft lower end is the conical surface, and the application force that supporting hook overcomes retainer spring under the effect of the conical surface outwards opens, thereby in retainer bottom, retainer is held.
6. the separation method for sorting of ribbon retainer as claimed in claim 5, is characterized in that: play material cylinder and passed through to expect that cylinder adapter shaft has driven material mould bases upward movement, the retainer of specified quantity is taken out.
7. the separation method for sorting of ribbon retainer as claimed in claim 6, it is characterized in that: after blanking driven by motor blanking rotating shaft is rotated in place, retainer cylinder resets, supporting hook closes up under the effect of retainer spring, quantitative and the consistent retainer of direction of putting in order is put into assigned address, and the pros and cons that completes retainer separates and counting blanking.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410165659.2A CN103964188B (en) | 2014-04-24 | 2014-04-24 | The separation method for sorting of quiet bearing holdere |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410165659.2A CN103964188B (en) | 2014-04-24 | 2014-04-24 | The separation method for sorting of quiet bearing holdere |
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| CN103964188A true CN103964188A (en) | 2014-08-06 |
| CN103964188B CN103964188B (en) | 2015-11-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410165659.2A Expired - Fee Related CN103964188B (en) | 2014-04-24 | 2014-04-24 | The separation method for sorting of quiet bearing holdere |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106733685A (en) * | 2016-12-08 | 2017-05-31 | 贵州慧联科技有限公司 | A kind of multistage tobacco carton sorting apparatus and method for sorting |
| CN107597617A (en) * | 2017-10-11 | 2018-01-19 | 合肥工业大学 | A kind of wave type retainer positive and negative using image recognition is distinguished and flushing equipment |
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| KR100838626B1 (en) * | 2007-05-11 | 2008-06-16 | (주)삼호엔지니어링 | Rivet inserting device inserting into formed products for retainer of ball bearing |
| CN201077669Y (en) * | 2007-05-22 | 2008-06-25 | 杨雅屹 | Arranging-in-row device of conveying fastener |
| CN101956766A (en) * | 2010-09-10 | 2011-01-26 | 山东迅捷精密设备有限公司 | Full-automatic assembling machine of bearing retainer |
| CN102556678A (en) * | 2012-01-06 | 2012-07-11 | 聊城市新欣金帝保持器科技有限公司 | Automatic unscrambler of bearing cages |
| CN102588451A (en) * | 2012-03-13 | 2012-07-18 | 浙江新昌皮尔轴承有限公司 | Double row bearing ball dividing grease injecting retainer assembling machine |
| CN102758852A (en) * | 2012-07-31 | 2012-10-31 | 山东迅捷精密设备有限公司 | Discharged material separating device of bearing retainer |
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2014
- 2014-04-24 CN CN201410165659.2A patent/CN103964188B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1963248A (en) * | 2006-12-01 | 2007-05-16 | 无锡市汇光精密机械有限公司 | Storage device for assembling bearing holder |
| KR100838626B1 (en) * | 2007-05-11 | 2008-06-16 | (주)삼호엔지니어링 | Rivet inserting device inserting into formed products for retainer of ball bearing |
| CN201077669Y (en) * | 2007-05-22 | 2008-06-25 | 杨雅屹 | Arranging-in-row device of conveying fastener |
| CN101956766A (en) * | 2010-09-10 | 2011-01-26 | 山东迅捷精密设备有限公司 | Full-automatic assembling machine of bearing retainer |
| CN102556678A (en) * | 2012-01-06 | 2012-07-11 | 聊城市新欣金帝保持器科技有限公司 | Automatic unscrambler of bearing cages |
| CN102588451A (en) * | 2012-03-13 | 2012-07-18 | 浙江新昌皮尔轴承有限公司 | Double row bearing ball dividing grease injecting retainer assembling machine |
| CN102758852A (en) * | 2012-07-31 | 2012-10-31 | 山东迅捷精密设备有限公司 | Discharged material separating device of bearing retainer |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106733685A (en) * | 2016-12-08 | 2017-05-31 | 贵州慧联科技有限公司 | A kind of multistage tobacco carton sorting apparatus and method for sorting |
| CN106733685B (en) * | 2016-12-08 | 2023-05-26 | 贵州慧联科技有限公司 | Multistage cigarette sorting device and sorting method |
| CN107597617A (en) * | 2017-10-11 | 2018-01-19 | 合肥工业大学 | A kind of wave type retainer positive and negative using image recognition is distinguished and flushing equipment |
| CN107597617B (en) * | 2017-10-11 | 2024-02-27 | 合肥工业大学 | Wave-type retainer front-back distinguishing and material-mixing equipment utilizing image recognition |
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| CN103964188B (en) | 2015-11-18 |
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