CN103962530B - Device for concentrated lead supplying for casting storage battery electrodes - Google Patents
Device for concentrated lead supplying for casting storage battery electrodes Download PDFInfo
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- CN103962530B CN103962530B CN201410227176.0A CN201410227176A CN103962530B CN 103962530 B CN103962530 B CN 103962530B CN 201410227176 A CN201410227176 A CN 201410227176A CN 103962530 B CN103962530 B CN 103962530B
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Abstract
A device for concentrated lead supplying for casting storage battery electrodes comprises a lead melting portion and a casting portion. The lead melting portion comprises a lead pot, a quantitative control mechanism, a lead smoke waste gas cover, a lead feeding port, a first heating device, second heating devices, a first container, second containers, first through holes and second through holes. The lead pot is located in the lead smoke waste gas cover, the first container is arranged in the middle of the lead pot, the second containers are arranged beside the two side edges of the first container, the first container is communicated with the second containers through the first through holes, each second through hole is formed in the bottom of the corresponding second container, the quantitative control mechanism is arranged on the lead pot, the lead feeding port is located above the lead smoke waste gas cover, the first heating device is located in the first container, and the second heating devices are arranged in the second containers. The device for concentrated lead supplying for casting the storage battery electrodes enables the storage battery electrodes to be efficiently cast through lead in an environmentally friendly mode, the work environment is greatly improved, and a large amount of electric energy is saved.
Description
Technical field
The present invention relates to a kind of production method of accumulator cell lead electrode, particularly a kind of concentrated method for plumbous casting battery terminal and device.
Background technology
In the production of battery, need a large amount of lead electrodes, the process of producing lead electrode is generally first plumbous heat fused, again by manually the plumbous liquid melted being scooped in mould with little spoon, after cooling forming, take out from mould and obtain, the method of such production lead electrode has following bad part, one is have harmful impurity in the lead of fusing, evaporate, exist at air, healthy unfavorable to workman, simultaneously, due to needs, manual site operates, workman must be in the environment of high temperature and work, two is each workman, a workbench can only be operated, efficiency is not high, three is because the temperature of the plumbous liquid of fusing just must can pour mould into higher than the fusing point more than 30 degree of lead, a large amount of plumbous liquid is caused to be in the condition of high temperature for a long time like this, consume a large amount of energy.
Summary of the invention
The object of the invention is to overcome the above-mentioned deficiency of prior art and a kind of concentrated method for plumbous casting battery terminal and device be provided, its can environmental protection, realize with plumbous casting battery terminal efficiently.
Technical scheme of the present invention is: a kind of concentrated method for plumbous casting battery terminal, it comprises the following steps: one, lead is placed on the first vessel in heating to the temperature just making plumbous fusing, two, allow the plumbous liquid of fusing flow in second container continue to be heated to the temperature being applicable to cast, three, the plumbous liquid of fusing is put into mould.
The further technical scheme of the present invention is: the temperature in the first container is than plumbous fusing point height 3-10 DEG C, preferably high than the fusing point of lead 5 DEG C, and the temperature in second container is than plumbous fusing point height 20-80 DEG C, preferably high than the fusing point of lead 30 DEG C.
The present invention further technical scheme is: the aperture that plumbous liquid is arranged in middle part from the first container flows into second container.
Technical scheme of the present invention is a kind of concentrated device for plumbous casting battery terminal, and it comprises: molten lead part and pouring section.
Described molten lead part comprises: lead pan, fixing quantity mechanism, lead fume exhaust hood, leading mouth, first heater, secondary heating mechanism, first container, second container, first through hole, second through hole, lead pan is positioned at smoke waste gas cover, there is the first container at the middle part of lead pan, there is second container on two side sides of the first container, first container is communicated with by the first through hole with between second container, the bottom surface of second container there is the second through hole, above lead pan, fixing quantity mechanism is installed, leading mouth is positioned at the top of lead fume exhaust hood, first heater is positioned at the first container, secondary heating mechanism is positioned at second container.
The present invention further technical scheme is: described second container is even number, is arranged in two sides of the first container symmetrically.
The further technical scheme of the present invention is: described pouring section comprises: workbench, lead stamp, lead stamp lid, third through-hole, lead stamp lid handle, lead stamp handle, lead stamp connecting rod, lead stamp carriage release lever, support, travel mechanism, workbench is fixed on support, lead stamp is installed on the table, lead stamp lid is arranged at the top of lead stamp, there is third through-hole at the middle part of lead stamp lid, the left end of lead stamp lid has lead stamp lid handle, the left end of lead stamp has lead stamp handle, the right lower quadrant of lead stamp has lead stamp connecting rod, the lower end of lead stamp connecting rod is fixed on the left end of lead stamp carriage release lever, the right-hand member of lead stamp carriage release lever is fixed in travel mechanism.
The present invention compared with prior art has following features: its energy environmental protection, the lead of realization efficiently casting battery terminal, and working environment improves greatly, also saves a large amount of electric energy.
Below in conjunction with the drawings and specific embodiments, detailed construction of the present invention is further described.
Accompanying drawing explanation
Accompanying drawing 1 is intention of facing of the present invention;
Accompanying drawing 2 is the left view of accompanying drawing 1;
Accompanying drawing 3 is the top view of accompanying drawing 1;
Accompanying drawing 4 is stereogram of the present invention;
Accompanying drawing 5 is the structural representation of lead pan;
Accompanying drawing 6 is the A-A sectional view of accompanying drawing 5;
Accompanying drawing 7 is the stereogram of lead pan;
Accompanying drawing 8 is the structural representation of pouring section;
Accompanying drawing 9 is the left view of accompanying drawing 8;
Accompanying drawing 10 is the top view of accompanying drawing 8;
Accompanying drawing 11 is the stereogram of pouring section.
Detailed description of the invention
A kind of concentrated method for plumbous casting battery terminal, it comprises the following steps: one, lead is placed on the first vessel in heating to the temperature just making plumbous fusing, two, allow the plumbous liquid of fusing flow in second container continue to be heated to the temperature being applicable to cast, the plumbous liquid of fusing can flow in second container by the first through hole 2-1-1, three, the plumbous liquid of fusing is put into mould, the plumbous liquid of fusing is flowed in lead stamp 8 by the second through hole 2-2-1.
Temperature in first container is than plumbous fusing point height 3-10 DEG C, and preferably high than the fusing point of lead 5 DEG C, now effect is best, can ensure that plumbous liquid successfully flows in second container, and the pernicious gas in lead can not be allowed again to evaporate in amount.
Temperature in second container is than plumbous fusing point height 20-80 DEG C, preferably high than the fusing point of lead 30 DEG C.
The aperture that plumbous liquid is arranged in middle part from the first container flows into second container.After flowing out second container than the plumbous liquid of high 30 DEG C plumbous of fusing point, earthing second through hole 2-2-1 flows in lead stamp 8, temperature due to lead stamp 8 is normal temperature temperature, low more than plumbous fusing point, if it is too low to flow out plumbous liquid temp from second container, plumbous liquid can be cooled very soon and solidify, make shaping after lead electrode easily disconnected row, by comparison, drawing: the temperature of the lead in second container, going out high 30 DEG C of minimum temperatures for meeting the demands than the fusing point of lead.The temperature of the lead in second container is too high, although be better to product quality, had a large amount of pernicious gases and evaporates, consume more multi-energy simultaneously.
As shown in drawings: a kind of concentrated device for plumbous casting battery terminal, it comprises: molten lead part and pouring section.
Described molten lead part comprises: lead pan 2, fixing quantity mechanism 3, lead fume exhaust hood 4, leading mouth 5, first heater 6, secondary heating mechanism 7, first container 2-1, second container 2-2, first through hole 2-1-1, second through hole 2-2-1, lead pan 2 is positioned at smoke waste gas cover 4, there is the first container 2-1 at the middle part of lead pan 2, there is second container 2-2 on two side sides of the first container 2-1, first container 2-1 is communicated with by the first through hole 2-1-1 with between second container 2-2, the bottom surface of second container 2-2 there is the second through hole 2-2-1, above lead pan 2, fixing quantity mechanism 3 is installed, leading mouth 5 is positioned at the top of lead fume exhaust hood 4, first heater 6 is positioned at the first container 2-1, secondary heating mechanism 7 is positioned at second container 2-2.
Described pouring section comprises: workbench 1, lead stamp 8, lead stamp lid 9, third through-hole 9-1, lead stamp lid handle 10, lead stamp handle 11, lead stamp connecting rod 12, lead stamp carriage release lever 13, support 14, travel mechanism 15, workbench 1 is fixing on the support 14, lead stamp 8 is arranged on workbench 1, lead stamp lid 9 is arranged at the top of lead stamp 8, there is third through-hole 9-1 at the middle part of lead stamp lid 9, the left end of lead stamp lid 9 has lead stamp lid handle 10, the left end of lead stamp 8 has lead stamp handle 11, the right lower quadrant of lead stamp 8 has lead stamp connecting rod 12, the lower end of lead stamp connecting rod 12 is fixed on the left end of lead stamp carriage release lever 13, the right-hand member of lead stamp carriage release lever 13 is fixed in travel mechanism 15.
Operation principle of the present invention and using method are: lead pan 2 is positioned at smoke waste gas cover 4, have two benefits like this, and one is that pernicious gas is housed in smoke waste gas cover 4, and contaminated air of not easily running out, two has been insulation effects, reaches energy-conservation effect.
There is the first container 2-1 at the middle part of lead pan 2, there is second container 2-2 on two side sides of the first container 2-1, first container 2-1 is communicated with by the first through hole 2-1-1 with between second container 2-2, the bottom surface of second container 2-2 there is the second through hole 2-2-1, first container 2-1 is a larger container, it may be communicated with the second container 2-2 of 2 to 20, plumbous liquid in first container 2-1 can flow in second container 2-2 by the first through hole 2-1-1, and continue to heat in second container 2-2 to reach applicable temperature, the second through hole 2-2-1 is passed through toward dirty after the plumbous liquid heating of second container 2-2, flow in lead stamp 8.
Leading mouth 5 is positioned at the top of lead fume exhaust hood 4, first heater 6 is positioned at the first container 2-1, secondary heating mechanism 7 is positioned at second container 2-2, lead can add the first container 2-1 to from the leading mouth 5 be positioned at above lead fume exhaust hood 4, first heater 6 gives the heating of the lead in the first container 2-1, and secondary heating mechanism 7 gives the plumbous liquid heating in second container 2-2.
The right lower quadrant of lead stamp 8 has lead stamp connecting rod 12, the lower end of lead stamp connecting rod 12 is fixed on the left end of lead stamp carriage release lever 13, the right-hand member of lead stamp carriage release lever 13 is fixed in travel mechanism 15, after lead stamp 8 li fills plumbous liquid, travel mechanism 15 releases lead stamp 8, after supercooling, pour out lead electrode shaping in lead stamp 8 by manual.
By mode so above, people can control the lead stamp 8 of more than 6 to 12, improve more than 6 times than with the situation operating efficiency of a last individual hand-guided lead stamp 8 like this, and working environment improve greatly, also saves a large amount of electric energy.
Claims (1)
1. realize a device for the method concentrated for plumbous casting battery terminal, it comprises: molten lead part and pouring section, and molten lead part comprises: lead pan, fixing quantity mechanism, lead fume exhaust hood, leading mouth, first heater, secondary heating mechanism, first container, second container, first through hole, second through hole, lead pan is positioned at smoke waste gas cover, there is the first container at the middle part of lead pan, there is second container on two side sides of the first container, first container is communicated with by the first through hole with between second container, the bottom surface of second container there is the second through hole, above lead pan, fixing quantity mechanism is installed, leading mouth is positioned at the top of lead fume exhaust hood, first heater is positioned at the first container, and secondary heating mechanism is positioned at second container, and described second container is even number, be arranged in two sides of the first container symmetrically, described pouring section comprises workbench, lead stamp, lead stamp lid, third through-hole, lead stamp lid handle, lead stamp handle, lead stamp connecting rod, lead stamp carriage release lever, support, travel mechanism, workbench is fixed on support, lead stamp is installed on the table, lead stamp lid is arranged at the top of lead stamp, there is third through-hole at the middle part of lead stamp lid, the left end of lead stamp lid has lead stamp lid handle, and the left end of lead stamp has lead stamp handle, and the right lower quadrant of lead stamp has lead stamp connecting rod, the lower end of lead stamp connecting rod is fixed on the left end of lead stamp carriage release lever, and the right-hand member of lead stamp carriage release lever is fixed in travel mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410227176.0A CN103962530B (en) | 2014-05-27 | 2014-05-27 | Device for concentrated lead supplying for casting storage battery electrodes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410227176.0A CN103962530B (en) | 2014-05-27 | 2014-05-27 | Device for concentrated lead supplying for casting storage battery electrodes |
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| Publication Number | Publication Date |
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| CN103962530A CN103962530A (en) | 2014-08-06 |
| CN103962530B true CN103962530B (en) | 2015-07-08 |
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| CN201410227176.0A Active CN103962530B (en) | 2014-05-27 | 2014-05-27 | Device for concentrated lead supplying for casting storage battery electrodes |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104525920B (en) * | 2015-01-09 | 2017-06-23 | 浙江美能电气有限公司 | For the environment-friendly type intensive lead supply device of battery grid |
| CN108620568B (en) * | 2017-03-16 | 2020-01-07 | 中国石油天然气股份有限公司 | Lead mold processing device and lead mold processing method |
| CN107755674B (en) * | 2017-11-23 | 2023-06-27 | 山东沃顿核辐射环境安全装备有限公司 | Full-automatic lead shielding casting device and casting method |
| CN109261949A (en) * | 2018-10-31 | 2019-01-25 | 天能电池(芜湖)有限公司 | Battery grid casting lead pan blanking auxiliary device |
| CN112170815A (en) * | 2020-09-27 | 2021-01-05 | 中国船舶重工集团衡远科技有限公司 | Grid continuous casting lead supply system |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS55158876A (en) * | 1979-05-31 | 1980-12-10 | Shin Kobe Electric Mach Co Ltd | Production of grating body for lead storage battery |
| US4284122A (en) * | 1976-12-23 | 1981-08-18 | General Battery Corporation | Method and apparatus for casting lead into plastic for side terminal batteries |
| CN101248547A (en) * | 2005-08-01 | 2008-08-20 | 托马斯·约翰·迈耶 | An electrode and a method for forming an electrode |
| CN203124717U (en) * | 2013-01-10 | 2013-08-14 | 武汉深蓝自动化设备股份有限公司 | High-level small lead pan for central lead supply system |
| CN203343416U (en) * | 2013-07-13 | 2013-12-18 | 天能集团（河南）能源科技有限公司 | Combined concentrated lead feeding lead pans for casting machine |
| CN203992332U (en) * | 2014-05-27 | 2014-12-10 | 衡阳瑞达电源有限公司 | A kind of concentrated method and device for plumbous casting battery terminal |
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2014
- 2014-05-27 CN CN201410227176.0A patent/CN103962530B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4284122A (en) * | 1976-12-23 | 1981-08-18 | General Battery Corporation | Method and apparatus for casting lead into plastic for side terminal batteries |
| JPS55158876A (en) * | 1979-05-31 | 1980-12-10 | Shin Kobe Electric Mach Co Ltd | Production of grating body for lead storage battery |
| CN101248547A (en) * | 2005-08-01 | 2008-08-20 | 托马斯·约翰·迈耶 | An electrode and a method for forming an electrode |
| CN203124717U (en) * | 2013-01-10 | 2013-08-14 | 武汉深蓝自动化设备股份有限公司 | High-level small lead pan for central lead supply system |
| CN203343416U (en) * | 2013-07-13 | 2013-12-18 | 天能集团（河南）能源科技有限公司 | Combined concentrated lead feeding lead pans for casting machine |
| CN203992332U (en) * | 2014-05-27 | 2014-12-10 | 衡阳瑞达电源有限公司 | A kind of concentrated method and device for plumbous casting battery terminal |
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| CN103962530A (en) | 2014-08-06 |
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