CN103962530A - Method and device for concentrated lead supplying for casting storage battery electrodes - Google Patents
Method and device for concentrated lead supplying for casting storage battery electrodes Download PDFInfo
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- CN103962530A CN103962530A CN201410227176.0A CN201410227176A CN103962530A CN 103962530 A CN103962530 A CN 103962530A CN 201410227176 A CN201410227176 A CN 201410227176A CN 103962530 A CN103962530 A CN 103962530A
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Abstract
A device for concentrated lead supplying for casting storage battery electrodes comprises a lead melting portion and a casting portion. The lead melting portion comprises a lead pot, a quantitative control mechanism, a lead smoke waste gas cover, a lead feeding port, a first heating device, second heating devices, a first container, second containers, first through holes and second through holes. The lead pot is located in the lead smoke waste gas cover, the first container is arranged in the middle of the lead pot, the second containers are arranged beside the two side edges of the first container, the first container is communicated with the second containers through the first through holes, each second through hole is formed in the bottom of the corresponding second container, the quantitative control mechanism is arranged on the lead pot, the lead feeding port is located above the lead smoke waste gas cover, the first heating device is located in the first container, and the second heating devices are arranged in the second containers. The device for concentrated lead supplying for casting the storage battery electrodes enables the storage battery electrodes to be efficiently cast through lead in an environmentally friendly mode, the work environment is greatly improved, and a large amount of electric energy is saved.
Description
Technical field
The present invention relates to a kind of production method of accumulator cell lead electrode, particularly a kind of concentrated method and device for plumbous casting battery terminal.
Background technology
In the production of battery, need a large amount of lead electrodes, the process of producing lead electrode is generally first plumbous heat fused, by the little spoon of artificial use, the plumbous liquid having melted is scooped in mould again, after cooling forming, from mould, take out and obtain, the method of such production lead electrode has following bad part, the one, in the lead of fusing, have harmful impurity, evaporate, exist at air, healthy unfavorable to workman, simultaneously, due to the artificial execute-in-place of needs, workman must work in the environment of high temperature, the 2nd, each workman, can only operate a workbench, efficiency is not high, the 3rd, because the temperature of the plumbous liquid of fusing must be higher than the above mould of just pouring into of plumbous fusing point 30 degree, cause so a large amount of plumbous liquid for a long time in the condition of high temperature, consume a large amount of energy.
Summary of the invention
The object of the invention is to overcome the above-mentioned deficiency of prior art and a kind of concentrated method and device for plumbous casting battery terminal be provided, its can environmental protection, realize with plumbous casting battery terminal efficiently.
Technical scheme of the present invention is: a kind of concentrated method for plumbous casting battery terminal, it comprises the following steps: one, lead is placed on to the first vessel in heating to the temperature that just makes plumbous fusing, two, allow the plumbous liquid of fusing flow into continue to be heated in second container the temperature that is applicable to cast, three, the plumbous liquid of fusing is put into mould.
The further technical scheme of the present invention is: the temperature in the first container is than the high 3-10 DEG C of plumbous fusing point, preferably high 5 DEG C than plumbous fusing point, and the temperature in second container is than the high 20-80 DEG C of plumbous fusing point, preferably high 30 DEG C than plumbous fusing point.
The present invention further technical scheme is: the aperture that plumbous liquid is arranged in middle part from the first container flows into second container.
Technical scheme of the present invention is a kind of concentrated device for plumbous casting battery terminal, and it comprises: molten lead part and pouring section.
Described molten lead part comprises: lead pan, quantitatively controlling organization, lead fume exhaust hood, leading mouth, first heater, secondary heating mechanism, the first container, second container, the first through hole, the second through hole, lead pan is positioned at smoke waste gas cover, there is the first container at the middle part of lead pan, there is second container on two side sides of the first container, between the first container and second container, be communicated with by the first through hole, on the bottom surface of second container, there is the second through hole, quantitative controlling organization is installed above lead pan, leading mouth is positioned at the top of lead fume exhaust hood, first heater is positioned at the first container, secondary heating mechanism is positioned at second container.
The present invention further technical scheme is: described second container is even number, is arranged in symmetrically two sides of the first container.
The further technical scheme of the present invention is: described pouring section comprises: workbench, lead stamp, lead stamp lid, third through-hole, lead stamp lid handle, lead stamp handle, lead stamp connecting rod, lead stamp carriage release lever, support, travel mechanism, workbench is fixed on support, lead stamp is arranged on workbench, lead stamp lid is arranged at the top of lead stamp, there is third through-hole at the middle part of lead stamp lid, the left end of lead stamp lid has lead stamp lid handle, the left end of lead stamp has lead stamp handle, the right lower quadrant of lead stamp has lead stamp connecting rod, the lower end of lead stamp connecting rod is fixed on the left end of lead stamp carriage release lever, the right-hand member of lead stamp carriage release lever is fixed in travel mechanism.
The present invention compared with prior art has following features: its can environmental protection, realize efficiently with plumbous casting battery terminal, and working environment improves greatly, also saves a large amount of electric energy.
Below in conjunction with the drawings and specific embodiments, detailed structure of the present invention is further described.
Brief description of the drawings
Accompanying drawing 1 is the intention of facing of the present invention;
Accompanying drawing 2 is the left view of accompanying drawing 1;
Accompanying drawing 3 is the top view of accompanying drawing 1;
Accompanying drawing 4 is stereogram of the present invention;
The structural representation that accompanying drawing 5 is lead pan;
Accompanying drawing 6 is the A-A cutaway view of accompanying drawing 5;
The stereogram that accompanying drawing 7 is lead pan;
The structural representation that accompanying drawing 8 is pouring section;
Accompanying drawing 9 is the left view of accompanying drawing 8;
Accompanying drawing 10 is the top view of accompanying drawing 8;
The stereogram that accompanying drawing 11 is pouring section.
Detailed description of the invention
A kind of concentrated method for plumbous casting battery terminal, it comprises the following steps: one, lead is placed on to the first vessel in heating to the temperature that just makes plumbous fusing, two, allow the plumbous liquid of fusing flow into the temperature that continues to be heated to applicable cast in second container, the plumbous liquid of fusing can flow in second container by the first through hole 2-1-1, three, the plumbous liquid of fusing is put into mould, the plumbous liquid of fusing flows in lead stamp 8 by the second through hole 2-2-1.
Temperature in the first container is than the high 3-10 DEG C of plumbous fusing point, and preferably high 5 DEG C than plumbous fusing point, now effect is best, can ensure that plumbous liquid successfully flows in second container, can not allow again the pernicious gas in lead evaporate in amount.
Temperature in second container is than the high 20-80 DEG C of plumbous fusing point, preferably high 30 DEG C than plumbous fusing point.
The aperture that plumbous liquid is arranged in middle part from the first container flows into second container.Flow out after second container than the plumbous liquid of high 30 DEG C of plumbous fusing point, earthing the second through hole 2-2-1 flows in lead stamp 8, because the temperature of lead stamp 8 is normal temperature temperature, low more than plumbous fusing point, if it is too low to flow out plumbous liquid temp from second container, plumbous liquid can be cooled and solidify very soon, make the easily disconnected row of lead electrode after moulding, by comparison, draw: the plumbous temperature in second container, going out high 30 DEG C than plumbous fusing point is the minimum temperature meeting the demands.Plumbous excess Temperature in second container, although be better to product quality, have a large amount of pernicious gases and evaporates, and consumes more multipotency simultaneously.
As shown in drawings: a kind of concentrated device for plumbous casting battery terminal, it comprises: molten lead part and pouring section.
Described molten lead part comprises: lead pan 2, quantitatively controlling organization 3, lead fume exhaust hood 4, leading mouth 5, first heater 6, secondary heating mechanism 7, the first container 2-1, second container 2-2, the first through hole 2-1-1, the second through hole 2-2-1, lead pan 2 is positioned at smoke waste gas cover 4, there is the first container 2-1 at the middle part of lead pan 2, there is second container 2-2 on two side sides of the first container 2-1, between the first container 2-1 and second container 2-2, be communicated with by the first through hole 2-1-1, on the bottom surface of second container 2-2, there is the second through hole 2-2-1, quantitative controlling organization 3 is installed above lead pan 2, leading mouth 5 is positioned at the top of lead fume exhaust hood 4, first heater 6 is positioned at the first container 2-1, secondary heating mechanism 7 is positioned at second container 2-2.
Described pouring section comprises: workbench 1, lead stamp 8, lead stamp lid 9, third through-hole 9-1, lead stamp lid handle 10, lead stamp handle 11, lead stamp connecting rod 12, lead stamp carriage release lever 13, support 14, travel mechanism 15, workbench 1 is fixed on support 14, lead stamp 8 is arranged on workbench 1, lead stamp lid 9 is arranged at the top of lead stamp 8, there is third through-hole 9-1 at the middle part of lead stamp lid 9, the left end of lead stamp lid 9 has lead stamp lid handle 10, the left end of lead stamp 8 has lead stamp handle 11, the right lower quadrant of lead stamp 8 has lead stamp connecting rod 12, the lower end of lead stamp connecting rod 12 is fixed on the left end of lead stamp carriage release lever 13, the right-hand member of lead stamp carriage release lever 13 is fixed in travel mechanism 15.
Operation principle of the present invention and using method are: lead pan 2 is positioned at smoke waste gas cover 4, have like this two benefits, the one, and pernicious gas is housed in smoke waste gas cover 4, is difficult for the contaminated air of running out, and the 2nd, play insulation effect, reach energy-conservation effect.
There is the first container 2-1 at the middle part of lead pan 2, there is second container 2-2 on two side sides of the first container 2-1, between the first container 2-1 and second container 2-2, be communicated with by the first through hole 2-1-1, on the bottom surface of second container 2-2, there is the second through hole 2-2-1, the first container 2-1 is a larger container, it may be communicated with the second container 2-2 of 2 to 20, plumbous liquid in the first container 2-1 can flow in second container 2-2 by the first through hole 2-1-1, and in second container 2-2, continue to heat to reach applicable temperature, after the plumbous liquid heating of second container 2-2, pass through the second through hole 2-2-1 toward dirty, flow in lead stamp 8.
Leading mouth 5 is positioned at the top of lead fume exhaust hood 4, first heater 6 is positioned at the first container 2-1, secondary heating mechanism 7 is positioned at second container 2-2, lead can add the first container 2-1 to from being positioned at the leading mouth 5 of lead fume exhaust hood 4 tops, first heater 6 is given the heating of the lead in the first container 2-1, and secondary heating mechanism 7 is given the plumbous liquid heating in second container 2-2.
The right lower quadrant of lead stamp 8 has lead stamp connecting rod 12, the lower end of lead stamp connecting rod 12 is fixed on the left end of lead stamp carriage release lever 13, the right-hand member of lead stamp carriage release lever 13 is fixed in travel mechanism 15, when 8 li of lead stamps fill after plumbous liquid, travel mechanism 15 releases lead stamp 8, after supercooling, pour out the lead electrode of lead stamp 8 interior moulding by craft.
By above such mode, can a people control more than 6 to 12 lead stamps 8, improve more than 6 times than the situation operating efficiency with a lead stamp 8 of last individual hand-guided like this, and working environment improves greatly, also save a large amount of electric energy.
Claims (7)
1. concentrate the method for plumbous casting battery terminal for one kind, it is characterized in that: it comprises the following steps: one, lead is placed on to the first vessel in heating to the temperature that just makes plumbous fusing, two, allow the plumbous liquid of fusing flow into continue to be heated in second container the temperature that is applicable to cast, three, the plumbous liquid of fusing is put into mould.
2. according to a kind of concentrated method for plumbous casting battery terminal of claim 1 art, it is characterized in that: the temperature in the first container is than the high 3-10 DEG C of plumbous fusing point, and the temperature in second container is than the high 20-80 DEG C of plumbous fusing point.
3. according to a kind of concentrated method for plumbous casting battery terminal of claim 1 art, it is characterized in that: the temperature in the first container is higher 5 DEG C than plumbous fusing point.
4. according to a kind of concentrated method for plumbous casting battery terminal of claim 1 art, it is characterized in that: the temperature in second container is higher 30 DEG C than plumbous fusing point.
5. realize the device of concentrating for the method for plumbous casting battery terminal for one kind, it comprises: molten lead part and pouring section, molten lead part comprises: lead pan, quantitatively controlling organization, lead fume exhaust hood, leading mouth, first heater, secondary heating mechanism, the first container, second container, the first through hole, the second through hole, lead pan is positioned at smoke waste gas cover, there is the first container at the middle part of lead pan, there is second container on two side sides of the first container, between the first container and second container, be communicated with by the first through hole, on the bottom surface of second container, there is the second through hole, quantitative controlling organization is installed above lead pan, leading mouth is positioned at the top of lead fume exhaust hood, first heater is positioned at the first container, secondary heating mechanism is positioned at second container.
6. a kind of device of concentrating for the method for plumbous casting battery terminal of realizing according to claim 5, is characterized in that: described second container is even number, is arranged in symmetrically two sides of the first container.
7. according to a kind of device of concentrating for the method for plumbous casting battery terminal of realizing described in claim 5 or 6, it is characterized in that: described pouring section comprises workbench, lead stamp, lead stamp lid, third through-hole, lead stamp lid handle, lead stamp handle, lead stamp connecting rod, lead stamp carriage release lever, support, travel mechanism, workbench is fixed on support, lead stamp is arranged on workbench, lead stamp lid is arranged at the top of lead stamp, there is third through-hole at the middle part of lead stamp lid, the left end of lead stamp lid has lead stamp lid handle, the left end of lead stamp has lead stamp handle, the right lower quadrant of lead stamp has lead stamp connecting rod, the lower end of lead stamp connecting rod is fixed on the left end of lead stamp carriage release lever, the right-hand member of lead stamp carriage release lever is fixed in travel mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410227176.0A CN103962530B (en) | 2014-05-27 | 2014-05-27 | Device for concentrated lead supplying for casting storage battery electrodes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410227176.0A CN103962530B (en) | 2014-05-27 | 2014-05-27 | Device for concentrated lead supplying for casting storage battery electrodes |
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| CN103962530A true CN103962530A (en) | 2014-08-06 |
| CN103962530B CN103962530B (en) | 2015-07-08 |
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| CN201410227176.0A Active CN103962530B (en) | 2014-05-27 | 2014-05-27 | Device for concentrated lead supplying for casting storage battery electrodes |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104525920A (en) * | 2015-01-09 | 2015-04-22 | 浙江美能电气有限公司 | Environmentally-friendly concentrated lead supply device for accumulator grid |
| CN107755674A (en) * | 2017-11-23 | 2018-03-06 | 山东沃顿核辐射环境安全装备有限公司 | Full-automatic lead screen pouring device and casting method |
| CN108620568A (en) * | 2017-03-16 | 2018-10-09 | 中国石油天然气股份有限公司 | Lead stamp processing unit (plant) and lead stamp processing method |
| CN109261949A (en) * | 2018-10-31 | 2019-01-25 | 天能电池(芜湖)有限公司 | Battery grid casting lead pan blanking auxiliary device |
| CN112170815A (en) * | 2020-09-27 | 2021-01-05 | 中国船舶重工集团衡远科技有限公司 | Grid continuous casting lead supply system |
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| JPS55158876A (en) * | 1979-05-31 | 1980-12-10 | Shin Kobe Electric Mach Co Ltd | Production of grating body for lead storage battery |
| US4284122A (en) * | 1976-12-23 | 1981-08-18 | General Battery Corporation | Method and apparatus for casting lead into plastic for side terminal batteries |
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| CN203124717U (en) * | 2013-01-10 | 2013-08-14 | 武汉深蓝自动化设备股份有限公司 | High-level small lead pan for central lead supply system |
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| US4284122A (en) * | 1976-12-23 | 1981-08-18 | General Battery Corporation | Method and apparatus for casting lead into plastic for side terminal batteries |
| JPS55158876A (en) * | 1979-05-31 | 1980-12-10 | Shin Kobe Electric Mach Co Ltd | Production of grating body for lead storage battery |
| CN101248547A (en) * | 2005-08-01 | 2008-08-20 | 托马斯·约翰·迈耶 | An electrode and a method for forming an electrode |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104525920A (en) * | 2015-01-09 | 2015-04-22 | 浙江美能电气有限公司 | Environmentally-friendly concentrated lead supply device for accumulator grid |
| CN108620568A (en) * | 2017-03-16 | 2018-10-09 | 中国石油天然气股份有限公司 | Lead stamp processing unit (plant) and lead stamp processing method |
| CN107755674A (en) * | 2017-11-23 | 2018-03-06 | 山东沃顿核辐射环境安全装备有限公司 | Full-automatic lead screen pouring device and casting method |
| CN109261949A (en) * | 2018-10-31 | 2019-01-25 | 天能电池(芜湖)有限公司 | Battery grid casting lead pan blanking auxiliary device |
| CN112170815A (en) * | 2020-09-27 | 2021-01-05 | 中国船舶重工集团衡远科技有限公司 | Grid continuous casting lead supply system |
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| Publication number | Publication date |
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| CN103962530B (en) | 2015-07-08 |
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