CN103962449B - Inductor method for rapidly positioning - Google Patents
Inductor method for rapidly positioning Download PDFInfo
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- CN103962449B CN103962449B CN201310042411.2A CN201310042411A CN103962449B CN 103962449 B CN103962449 B CN 103962449B CN 201310042411 A CN201310042411 A CN 201310042411A CN 103962449 B CN103962449 B CN 103962449B
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Abstract
The invention discloses a kind of induction heater method for rapidly positioning, first, arrange workbench (1) in inductor (14) working region, this workbench has a center position and is no less than three fixing points, each fixing point is provided with steady pin (2); The second, in locating template (3) the upper processing locating hole (4) corresponding with workbench fixing point and centring hole (5) corresponding to center position; 3rd, the centring hole center line of locating template is connected after mating holes (10) centerline collineation with the inductor of inductor base (6), inductor base determines the position corresponding with locating template locating hole and is processed into fixing hole (8); 4th, steady pin on the inductor base fixing hole alignment work platform of inductor system is laid and namely completes the installation of inductor system quick position.The present invention can rapid alignment and location when installing and change different size inductor, thus ensures the stable of production technology and product quality.
Description
Technical field
The present invention relates to a kind of quick position installation method of induction heater.
Background technology
Eddy-current heating has energy-conservation, efficient and is convenient to the series of advantages such as automation, and being widely used in metallurgical industry, is also one of application technology that Technology for Heating Processing is the most general.The general principle of the sensed heating of metal material relies on electromagnetic induction phenomenon, the alternating electric field produced by alternating magnetic field, makes its surface or inner vortex flow and the heated metal material of generating.
In actual applications, the factor of two aspects is had to affect the temperature homogeneity of the inductor efficiency of heating surface and workpiece: on the one hand, because the parameter of power supply is different, or the shape of induction coil and multiple induction coil distribution difference or mutually disturb, the magnetic field distribution that can directly affect in coil, cause the inconsistent of the heating-up temperature of the reduction of the inductor efficiency of heating surface and workpiece, this phenomenon is the most common in industrial processes; On the other hand, for the production line that product specification is more, frequently need change inductor, this can cause inductor and be changed by the relative position of heated parts, relative position change can cause inductor and the phenomenon that substantial deviation is occurred by the center of heated parts time excessive, and then causes the Distribution of Magnetic Field of workpiece region uneven, may be there is the larger temperature difference by heated parts, time serious may there is the phenomenon of local burning in workpiece, finally affects product quality.
Through retrieval, in disclosed patent document, locating template is mainly used in medical treatment, semiconductor manufacturing and machining at present.Wherein, Chinese patent 200710093033.5 proposes a kind of bullet-nosed detachable adaptive puncturing locating mould plate, can according to tissue surface size, split or combination installation form different matrix, adjustment template size, and the position all around of pricker can be fixed, avoiding bending, square skew and skidding, is a kind of puncture medicine equipment.Chinese patent 200810039988.7 proposes in a kind of semiconductor fabrication process, the template of accurate positional dissection position on wafer sample, this template is made up of transparent material, template is carved with sample well and Auxiliary Marking, all can complete accurate location to 0 degree and 45 degree of lattice work.Chinese patent 201020207153.0 proposes a kind of machine tool accessory, for the locating template of the special quick position of Cam spindle quenching machine tool, conversion kind.This template is a kind of strip iron plate, and descending spacing magnetic patch is equipped with in iron plate one end, and the other end is equipped with lifting position-limit magnetic patch, and iron plate stage casing is longitudinally furnished with two row's magnetic patch, and a row is axle excircle orientation magnetic patch, and another row is cam orientation magnetic patch.
Chinese patent 200420104508.8 devises a kind of large-sized sheet material punching technology locating template, is mainly used in the machine metal punching plates technique of automotive frame manufacture view.By work pieces process requirement some punching units assembled arrangement locating template with on processed instrument and together be fixed on and on the bracket of integral level movement, segmentation punching processing can be carried out by small-size punching machine to processed large-sized sheet material workpiece.
Analyze known to above patent document, the use of locating template can Quick installation equipment, and can improve positioning precision.But, in induction heating technology field, there is no the open report of locating template technology.
Summary of the invention
The object of the present invention is to provide a kind of inductor method for rapidly positioning, the method can rapid alignment and location when installing and change different size inductor, thus ensures the stable of production technology and product quality.
In order to realize above-mentioned technical purpose, the present invention adopts following technical scheme:
A kind of inductor method for rapidly positioning, first, arranges workbench in inductor working region, and this workbench has a center position and is no less than three fixing points, and each fixing point is provided with steady pin;
The second, make locating template according to this workbench fixing point quantity and center position, locating template is processed the locating hole corresponding with fixing point and centring hole corresponding to center position;
3rd, reprocessed by the inductor base of locating template to inductor system, inductor system comprises induction coil, inductor base and inductor top connecting plate, inductor base has inductor with connecting plate center, inductor top and is connected mating holes, inductor base and inductor top connecting plate surrounding have several connecting holes, induction coil is fixed on inductor base and inductor top connecting plate through inductor base connecting hole and inductor top connecting plate connecting hole by some connecting rods, and induction coil center line is connected mating holes center line and inductor top connecting plate inductor with the inductor of inductor base connects mating holes center line and is positioned on same straight line, the centring hole center line of locating template is connected after mating holes centerline collineation with the inductor of inductor base, inductor base determines the position corresponding with locating template locating hole and is processed into fixing hole,
4th, inductor system installed by the workbench in inductor working region, laid by steady pin on the inductor base fixing hole alignment work platform of described inductor system and namely completes the installation of inductor system quick position.
Described workbench is quadrangle, and fixing point is four, and four fixing points distribute around center position.
Described workbench is triangle, and fixing point is an Atria summit.
Described workbench is circular, and fixing point is 4 ~ 16, and fixing point distributes around center position.
The present invention adopts locating template as intermediary, locating template is made according to the center position on inductor workbench and several fixing point positions and quantity, on the inductor base of inductor system, determine the position corresponding with locating template locating hole again and be processed into fixing hole, thus in eddy-current heating, energy rapid alignment and location when installation and replacing different size inductor, inductor is mounted to exact position by within a short period of time, and can realize fixing fast, ensure the stable of production technology and product quality, promote the raising of production efficiency simultaneously; In addition, the present invention also can correct and shaping the inductor of distortion, can ensure equipment stable operation by simple maintenance and repair, is conducive to extension device service life.
Inductor method for rapidly positioning of the present invention compared with prior art has following beneficial effect:
(1) the quick switching of the inductor of different size, aligning can be realized and accurately locate, being conducive to steady production technique and product quality;
(2), after different inductors switches fast, can resume production within a short period of time, greatly facilitate the raising of production efficiency; In addition, because inductor is with relative fixing by heated parts center, residing for workpiece, regional magnetic field is evenly distributed, and is conducive to workpiece heat even, thus obtains good product quality.
(3) locating template is utilized also can to correct and shaping deformation-sensing device.
(4) the present invention is simple to operate, locating template manufacture requirements and cost lower.
Accompanying drawing explanation
Fig. 1 is inductor quadrangle work platform structure schematic diagram;
Fig. 2 is quadrangle locating template structural representation;
Fig. 3 is the inductor base made by locating template;
Fig. 4 is the inductor top connecting plate made by locating template;
Inductor system schematic installed by quadrangle workbench to Fig. 5, and wherein (a) is front view, and (b) is left view, and (c) is top view, and (d) is schematic perspective view;
Fig. 6 is the locating template of other shape, and wherein (a) is triangle locating template, and (b) is circular locating template.
In figure: 1 workbench, 2 steady pins, 3 locating templates, 4 locating holes, 5 centring hole, 6 inductor bases, 7 top connecting plates, 8 fixing holes, 9 connecting holes, 10 inductors connect mating holes, 11 connecting holes, 12 inductors connect mating holes, 13 suspension ring, 14 inductors (or claiming induction coil), 15 connecting rods.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the invention will be further described.
A kind of inductor method for rapidly positioning, first, arranges workbench 1 in inductor working region, and this workbench has a center position and is no less than three fixing points, each fixing point is provided with steady pin 2; See Fig. 1, described workbench 1 is quadrangle, and fixing point is four, and four fixing points are symmetrical around center position.
The second, make locating template 3 according to this workbench fixing point quantity and center position, locating template 3 is processed four locating holes 4 corresponding with fixing point and a centring hole 5 corresponding to center position; This locating template 3 is applicable to the inductor of all specifications, see Fig. 2.
3rd, reprocessed, see Fig. 3 by the inductor base 6 of locating template 3 pairs of inductor systems.Inductor system comprises induction coil 14, inductor base 6 and inductor top connecting plate 7, see Fig. 5, Fig. 3 and Fig. 4, inductor base 6 has inductor with connecting plate 7 center, inductor top and is connected mating holes 10,12, and it is identical with induction coil 14 internal diameter that this inductor connects mating holes 10,12 diameter; Inductor base 6 and inductor top connecting plate 7 surrounding have several connecting holes 9,11, four connecting holes 9,11 are respectively in the present embodiment, induction coil 14 is fixed on inductor base 6 and inductor top connecting plate 7 through inductor base four connecting holes 9 and inductor top connecting plate four connecting holes 11 by four connecting rods 15, and induction coil 14 center line is connected mating holes 10 center line and inductor top connecting plate 7 inductor with the inductor of inductor base 6 connects mating holes 12 center line is positioned on same straight line.For ease of lifting, be fixed with two suspension ring 13 at connecting plate 7 top, inductor top.After centring hole 5 center line of locating template 3 is connected mating holes 10 centerline collineation with the inductor of inductor base, after namely two center lines close being aligned, inductor base 6 determines the position corresponding with locating template locating hole 4 and is processed into fixing hole 8.This ensure that inductor system is consistent with locating template centring hole 5 center line, also ensure that inductor system is consistent with workbench 1 center position of inductor working region; And fixing hole 8 position on inductor base 6 also with steady pin 2 position consistency of workbench 1.Because the inductor base 6 of all specification inductor systems is all according to locating template 3 processing and fabricating, therefore, the inductor system of all specifications is all suitable for being arranged on inductor workbench 1.
4th, at the workbench 1 of inductor working region, inductor system is installed, see Fig. 5, steady pin 2 on the inductor base fixing hole 8 alignment work platform 1 of described inductor system is laid and namely completes the installation of inductor system quick position.During blank eddy-current heating, send in inductor 14, blank center is identical with inductor center, and heating terminates backed off after random inductor.
When heating different size blank, the inductor of different size need be changed, because the center of inductor is relatively fixing and fixing hole 8 position on inductor base is relatively fixing, quick centring and the installation of inductor can be realized, and there is higher positioning precision, thus the equipment debugging time can be shortened, be conducive to the raising of production efficiency.
Workbench 2 shape of inductor can be quadrangle, can be also triangle or circle according to field apparatus layout designs.When workbench 2 is triangle, a steady pin 2 is respectively set in triangular apex, amounts to three; When adopting quadrangle or circle, four or more fixing point can be set, fixing point be equipped with steady pin 2.
Correspondingly, the shape of locating template 3 can be selected flexibly, can select triangle, quadrangle or circle according to the change of workbench 2 shape of inductor.Figure 6 shows that other two kinds of shapes of inductor locating template 3: (a) is triangle, triangle locating template machined three fixing holes 4 and a centre bore 5; B () is circular, locating template has a centre bore 5, and the number of fixing hole 4 can be determined according to actual conditions, can select between 4 ~ 16, is generally no less than four.
When in use there is Leading Edge Deformation due to heating or collision in inductor 14, correct by locating template, by locating template and plant equipment, squeezing shaping is carried out to inductor when being out of shape serious, thus inductor equipment can be repaired by simple attended operation.
These are only preferred embodiment of the present invention, be not intended to limit protection scope of the present invention, therefore, all any amendments done within the spirit and principles in the present invention, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (4)
1. an inductor method for rapidly positioning, is characterized in that:
First, arrange workbench (1) in inductor working region, this workbench (1) has a center position and is no less than three fixing points, each fixing point is provided with steady pin (2);
The second, make locating template (3) according to this workbench (1) fixing point quantity and center position, in locating template (3) the upper processing locating hole (4) corresponding with fixing point and centring hole (5) corresponding to center position;
3rd, reprocessed by the inductor base (6) of locating template (3) to inductor system, inductor system comprises induction coil (14), inductor base (6) and inductor top connecting plate (7), inductor base (6) has inductor with connecting plate (7) center, inductor top and is connected mating holes (10, 12), inductor base (6) and inductor top connecting plate (7) surrounding have several connecting holes (9, 11), induction coil (14) is fixed on inductor base (6) and inductor top connecting plate (7) through inductor base connecting hole (9) and inductor top connecting plate connecting hole (11) by some connecting rods (15), and induction coil (14) center line is connected mating holes (10) center line and inductor top connecting plate (7) inductor with the inductor of inductor base (6) connects mating holes (12) center line and is positioned on same straight line, after centring hole (5) center line of locating template (3) is connected mating holes (10) centerline collineation with the inductor of inductor base, inductor base (6) determines the position corresponding with locating template locating hole (4) and is processed into fixing hole (8),
4th, inductor system installed by the workbench (1) in inductor working region, laid by upper for inductor base fixing hole (8) the alignment work platform (1) of described inductor system steady pin (2) and namely completes the installation of inductor system quick position.
2. inductor method for rapidly positioning according to claim 1, is characterized in that: described workbench (1) is quadrangle, and fixing point is four, and four fixing points distribute around center position.
3. inductor method for rapidly positioning according to claim 1, is characterized in that: described workbench (1) is triangle, and fixing point is an Atria summit.
4. inductor method for rapidly positioning according to claim 1, is characterized in that: described workbench (1) is for circular, and fixing point is 4 ~ 16, and fixing point distributes around center position.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310042411.2A CN103962449B (en) | 2013-02-04 | 2013-02-04 | Inductor method for rapidly positioning |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310042411.2A CN103962449B (en) | 2013-02-04 | 2013-02-04 | Inductor method for rapidly positioning |
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| CN103962449A CN103962449A (en) | 2014-08-06 |
| CN103962449B true CN103962449B (en) | 2015-12-02 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US10575466B2 (en) * | 2017-11-20 | 2020-03-03 | Deere & Company | Modular mounting system for a cotton harvester |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2756347Y (en) * | 2004-10-14 | 2006-02-08 | 普权 | Large plate punching hole process positioning template |
| CN2786141Y (en) * | 2005-02-28 | 2006-06-07 | 宝山钢铁股份有限公司 | Inductive heating apparatus for high speed wire |
| CN101161207A (en) * | 2007-11-23 | 2008-04-16 | 中国人民解放军第三军医大学第一附属医院 | Bullet-nosed detachable adaptive puncturing locating mould plate |
| CN101620039A (en) * | 2008-07-01 | 2010-01-06 | 中芯国际集成电路制造(上海)有限公司 | Sample positioning template of precision cutting machine table |
| CN201729853U (en) * | 2010-05-14 | 2011-02-02 | 湖北威风汽车配件股份有限公司 | Special quick and variable positioning mold plate for camshaft quenching machines |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009164303A (en) * | 2007-12-28 | 2009-07-23 | Toyota Motor Corp | Soldering device and soldering method |
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- 2013-02-04 CN CN201310042411.2A patent/CN103962449B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2756347Y (en) * | 2004-10-14 | 2006-02-08 | 普权 | Large plate punching hole process positioning template |
| CN2786141Y (en) * | 2005-02-28 | 2006-06-07 | 宝山钢铁股份有限公司 | Inductive heating apparatus for high speed wire |
| CN101161207A (en) * | 2007-11-23 | 2008-04-16 | 中国人民解放军第三军医大学第一附属医院 | Bullet-nosed detachable adaptive puncturing locating mould plate |
| CN101620039A (en) * | 2008-07-01 | 2010-01-06 | 中芯国际集成电路制造(上海)有限公司 | Sample positioning template of precision cutting machine table |
| CN201729853U (en) * | 2010-05-14 | 2011-02-02 | 湖北威风汽车配件股份有限公司 | Special quick and variable positioning mold plate for camshaft quenching machines |
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| CN103962449A (en) | 2014-08-06 |
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