CN103949956B - Bearing internal external lasso is ground transfer matic - Google Patents
Bearing internal external lasso is ground transfer matic Download PDFInfo
- Publication number
- CN103949956B CN103949956B CN201410200051.9A CN201410200051A CN103949956B CN 103949956 B CN103949956 B CN 103949956B CN 201410200051 A CN201410200051 A CN 201410200051A CN 103949956 B CN103949956 B CN 103949956B
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- China
- Prior art keywords
- full
- grinding
- automatic
- line
- bearing internal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/02—Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding grooves, e.g. on shafts, in casings, in tubes, homokinetic joint elements
- B24B19/06—Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding grooves, e.g. on shafts, in casings, in tubes, homokinetic joint elements for grinding races, e.g. roller races
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B35/00—Machines or devices designed for superfinishing surfaces on work, i.e. by means of abrading blocks reciprocating with high frequency
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/02—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/36—Single-purpose machines or devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Factory Administration (AREA)
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
Abstract
The present invention relates to a kind of bearing internal external lasso is ground transfer matic, including blue band outer edge line and External Cordon Line, full-automatic ball bear inner ring grooved railway grinding machine, full-automatic ball bearing internal grinder and Full-automatic inside diameter pneumatic motor outer detection machine, full-automatic ball bear inner ring grooved railway super lapping machine on blue band outer edge line, are connected with；Outer ring raceway grinding machine and outer ring raceway Superfinishing machine are connected with External Cordon Line, the primary processor based on ARM9 kernels is connected with blue band outer edge line and External Cordon Line, the power driving circuit of periphery, transducing signal are connected with primary processor based on ARM9 kernels and receive isolation circuit, in the primary processor based on ARM9 kernels, be integrated with software platform.The present invention is using advanced Numeric Control Technology, pneumatic full-automatic on-line measuring device, interchangeable clamp technology and improves device, possess the functions such as online tracing detection work pieces process situation, automatic loading/unloading, grinding rigidity is strong, flexible operation is reliable, production efficiency is high, noise is low, machining accuracy is high.
Description
Technical field
The present invention relates to a kind of bearing internal external lasso is ground transfer matic, belong to technical field of bearing processing.
Background technology
At present, the research of bearing grinding automatic assembly line primarily focuses on the production automation of single device, and ignores
Networking is constituted, and China's major part bearing grinding automatic assembly line is relatively outmoded, with equipment running status monitoring with
Communication interface.Artificial observation, manual typing, then by phase are typically for this bearing grinding automatic assembly line running state data
Closing software carries out statistics and analysis.This management mode inefficiency, easily malfunctions, it is difficult to realize bearing grinding automatic assembly line
Overall Real-time Monitor Management, cause facility information in enterprise management level, cannot bring accurate feedback to manager's decision-making in real time
Inconvenience.In bearing grinding automatic assembly line running, enterprise concern is primarily with machine stop times, downtime, operation rate
Etc. information, company manager can be made to grasp equipment operation condition, employee work self-disciplining and efficiency, quality of materials, and to equipment,
Material and plant personnel have supervisory role, are that enterprise management level is made decision offer foundation, while also improving enterprise's pipe
Reason level and production efficiency.The characteristics of for problem above and bearing grinding automatic assembly line, the present invention is also by exploitation based on thing
The bearing grinding automatic assembly line remote supervision system of networking, the detection of exploitation bearing grinding automatic assembly line stopped status and information
Transmitting device, realizes the online long-range monitoring of networking bearing grinding automatic assembly line.
In mechanical grinding processing industry, process automation lathe is ground as bearing ring, has been numerous Bearing Factory's bands
Benefit is much carried out, but has competed more and more fierce today, as the automaticity of such automatic machine tool is not high enough, made
Into low production efficiency, qualification rate is low, the problem of the aspect such as machine maintenance difficulty, can not meet wanting for many Production of bearing producers
Ask.In current mechanical grinding processing bearing ring industry, problems with is primarily present：(1) low production efficiency.It is substantially all and adopts
Produced with unit, low production efficiency, product rejection rate are high, and foreign countries are substantially all the processing being ground using full-automatic line
Method, production efficiency is that domestic 1.5 times to 2 times are even more more within the identical process time.(2) poor product quality.Consider
The working ability that cost problem and state's inside race are processed to bearing ring is slowly improved, the production base of international upper bearing (metal)
Ground is to domestic transfer.The automation connecting line equipment of existing Production of bearing producer is because in exploitation evening, still belong to labour intensive
Type industry, not only efficiency is low, also easily causes product quality uniformity poor, far can not in grinding and superfinishing production process
Reach the requirement in the world to process control in Production of bearing.(3) security is poor.It is because equipment has technological deficiency in itself, original
Equipment be not directly manually operated on machine, be exactly several simple sequence of movement programming Controls, easily operator made
Into industrial accident.
Solve the above problems, it is necessary to which the processing side to bearing ring is substituted using advanced automation line lathe
Method, frees people from manually operated, the insecurity of lathe is eliminated, and existing domestic automation line axle
Machining tool price is held in 1,600,000/bar of RMB or so, super line machine grinds to full-automatic bearing in domestic manufacturer under this form
The demand of bed is increasingly increased.
Although domestic similar grinding machine employs Mechatronics control system at present, but as price is high, maintenance cost is big,
Preferable economic benefit can not be obtained, for very fierce international market of coping with competition, a China that adapts to is researched and developed and is produced skill
The numerically control grinder of art, and legacy equipment is undergone technological transformation seem very necessary.
Bearing ring grinding process automation machine tool development is many at home at present, but is all using traditional skill mostly
Realize what is automated on art basis, its automaticity is not high, and efficiency is low, fail to meet wanting for each Production of bearing unit
Ask, and it is very few for the automatic line development of high degree of automation, especially with the company of numerical control transfer matic, almost still sprouting
Bud state.
The content of the invention
It is an object of the invention to provide a kind of bearing internal external lasso is ground transfer matic, to realize that bearing grinding is automated
Processing, improves working (machining) efficiency and quality.
To achieve these goals, technical scheme is as follows.
A kind of bearing internal external lasso is ground transfer matic, including blue band outer edge line and External Cordon Line, is connected with the blue band outer edge line
Outside the full-automatic ball bear inner ring grooved railway grinding machines of 3MZ135, the full-automatic ball bearing internal grinders of 3MZ205 and Full-automatic inside diameter pneumatic motor
The full-automatic ball bear inner ring grooved railway super lapping machine of detection machine, 3MZ315；3MZ147 outer ring raceway mill is connected with the External Cordon Line
Bed and 3MZ329 outer ring raceway Superfinishing machines, are connected with the primary processor based on ARM9 kernels, institute on the blue band outer edge line and External Cordon Line
The power driving circuit and transducing signal reception isolation circuit that periphery is connected with the primary processor based on ARM9 kernels is stated, is based on
Software platform is integrated with the primary processor of ARM9 kernels；
The software platform is included at system transplantation program module, graphical interface of user and application program and execution unit
Reason device logical program, in the system transplantation program module transplanting have (SuSE) Linux OS on primary processor, file system,
Device driver and interface routine；
In the bearing internal external lasso grinding transfer matic, 3MZ135 full-automatic ball bear inner ring grooved railway is ground by internet
Bed and the full-automatic ball bearing internal grinders of 3MZ205 between, bearing internal external lasso grinding transfer matic and computer between and computer and
Couple between internet, convenient collection creation data is simultaneously fabricated to chart or form, and is entered using monitoring Internet of Things in office
Row figure programming, for bearing internal external lasso grinding transfer matic setting operational factor, easily inquires about parts and places an order；Internet of Things
Net control module adopts high-end ARM embedded chips for master controller, and each operation information of Real-time Collection grinding machine simultaneously passes through
Internet be transferred to user or by user by Internet transmission of control signals come each operation portion of real-time control grinding machine
Part, realizes long-range real-time detection, remote real-time monitoring；
In the bearing internal external lasso grinding transfer matic, using the outer detection machine of Full-automatic inside diameter pneumatic motor, controlled using PLC
System, realizes the monitor in real time to workpiece size, and the exception to occurring in process is shut down in time, reports to the police and repaiied automatically
Just.
When being embodied as, before manufacture standard component is put in band pore gas gauge head, what now detection means was obtained is one
Individual value under normal circumstances, has a button on pressure-detecting device, presses rear pressure signal and is transferred to PLC programming Controls
Device, now programmable controller remembered this value, aborning, once there is detected size deviation, pressure signal is transferred to PLC
After programmable controller, programmable controller is through judging that backward grinding machine sends pulse signal.Grinding machine will correct dimensional discrepancy, so as to
Form the dimension chain of closed loop.Using interchangeable clamp technology, fixture convenient disassembly, service life of equipment is improve, what is also made adds
Work kind is more various.
The beneficial effect of the invention is：In the present invention, control system is adopted with vector float coprocessor ARM9,
The characteristics of ARM series processors is small volume, low-power consumption, low cost, high-performance；Register, instruction is used to perform speed in a large number
Degree faster, is adapted to data processing and process logic control.And FPGA can be developed with communication module seamless combination, while and energy
Meet the requirement for having fast processing speeds and high-speed interface proposed to control chip because control data transmission quantity is larger, pass through
I/O extensions can easily drive a large amount of parallel mechanism structures.In this control system, ARM is as fuselage master stage in built-in Linux
Etc. mainly realizing the management of process data on the basis of the soft support of system, parse and monitor multiple operation feelings for driving sub-modules
Condition, reports to the police to host computer when noting abnormalities.Propose control self adaptation and feedback.By system software platform, can be with
The functions such as live download program, change, extension, debugging are carried out easily, so as to be truly realized the inline diagnosis of live program,
Such as when exception occur in certain input or output point, can debug and change abnormal logic input at the scene or output point reaches dimension
Purpose is repaiied, shortens maintenance time so as to maintenance efficiency is greatly improved.
Present invention employs advanced Numeric Control Technology, pneumatic full-automatic on-line measuring device, interchangeable clamp technology etc. many
Item innovative technology and improvement device, possess the functions such as online tracing detection work pieces process situation, automatic loading/unloading, and are ground firm
Property strong, flexible operation is reliable, production efficiency is high, noise is low, machining accuracy is high, self-diagnosis of trouble cutting capacity is strong, be conveniently adjusted and tie up
The characteristics of repairing.
Description of the drawings
Fig. 1 is system hardware structured flowchart in the embodiment of the present invention.
Fig. 2 is Linux software platform Organization Charts in the embodiment of the present invention.
Fig. 3 is network system scheme block diagram in the embodiment of the present invention.
Fig. 4 is main control end systems technology line map in the embodiment of the present invention.
Fig. 5 is pneumatic Cleaning Principle schematic diagram in the embodiment of the present invention.
Specific embodiment
With reference to the accompanying drawings and examples the specific embodiment of the present invention is described, to be better understood from this
It is bright.
Embodiment
A kind of bearing internal external lasso is ground transfer matic, including blue band outer edge line and External Cordon Line, is connected with 3MZ135 complete on blue band outer edge line
The outer detection machine of automatic ball bearing inner race groove grinder, the full-automatic ball bearing internal grinders of 3MZ205 and Full-automatic inside diameter pneumatic motor,
The full-automatic ball bear inner ring grooved railway super lapping machines of 3MZ315；It is connected with External Cordon Line outside 3MZ147 outer ring raceway grinding machine and 3MZ329
Circle raceway groove Superfinishing machine, is connected with the primary processor based on ARM9 kernels, the main place based on ARM9 kernels on blue band outer edge line and External Cordon Line
The power driving circuit of periphery, transducing signal are connected with reason device and receive isolation circuit, in the primary processor based on ARM9 kernels
It is integrated with software platform.System hardware structure block diagram is as shown in Figure 1.
Software platform is mainly included at system transplantation program module, graphical interface of user and application program and execution unit
Reason device logical program, in system program transplanting have (SuSE) Linux OS on primary processor, file system, device driver,
Interface routine.System software structure frame is as shown in Figure 2.
The workflow of Internet of Things figure programming bearing internal external lasso grinding transfer matic is as shown in Figure 3；Main control end systems technology
Route map is as shown in Figure 4.By internet by between bearing grinder, between grinding transfer matic and computer, computer and internet it
Between connection, can easily gather creation data and be fabricated to chart or form, and in office's monitoring Internet of Things figure programming
Bearing internal external lasso grinding transfer matic setting operational factor, can easily inquire about parts and place an order, can stay indoors
Allow bearing manufacturer to carry out remote diagnosis or provide technical support etc..Internet of Things control module adopts the embedded cores of high-end ARM
Piece is master controller, and each operation information of Real-time Collection grinding machine is simultaneously transferred to user by INTERNET or is passed through by user
INTERNET transmission of control signals carrys out each operation part of real-time control grinding machine, realizes long-range real-time detection, long-range to supervise in real time
Control, is that the realization of Modularized auto production line plays a key effect.
In the transfer matic, using pneumatic automatic on-line detection means, using PLC controls, the reality to workpiece size is realized
When monitor, the exception to occurring in process shut down in time, reported to the police, being corrected automatically, is improved crudy, is reduced labor
Fatigue resistance.Pneumatic Cleaning Principle schematic diagram is as shown in Figure 5.When being embodied as, standard component is put into into band pore gas before manufacture and is surveyed
In head, what now detection means was obtained is a value under normal circumstances, has a button, after pressing on pressure-detecting device
Pressure signal is transferred to PLC, and now programmable controller has remembered this value, aborning, once there is detection
Dimensional discrepancy, after pressure signal is transferred to PLC, programmable controller sends pulse letter through judging backward grinding machine
Number.Grinding machine will correct dimensional discrepancy, so as to form the dimension chain of closed loop.Using interchangeable clamp technology, fixture convenient disassembly,
Service life of equipment is improve, the processing variety for also making is more various.
The above is the preferred embodiment of the present invention, it is noted that for those skilled in the art
For, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications are also considered as
Protection scope of the present invention.
Claims (1)
1. a kind of bearing internal external lasso is ground transfer matic, including blue band outer edge line and External Cordon Line, it is characterised in that：Connect on the blue band outer edge line
It is connected to the full-automatic ball bear inner ring grooved railway grinding machines of 3MZ135, the full-automatic ball bearing internal grinders of 3MZ205 and Full-automatic inside diameter pneumatic
Machine outer detection machine, the full-automatic ball bear inner ring grooved railway super lapping machines of 3MZ315；3MZ147 outer ring channels are connected with the External Cordon Line
Road grinding machine and 3MZ329 outer ring raceway Superfinishing machines, are connected with the main process task based on ARM9 kernels on the blue band outer edge line and External Cordon Line
Device, the power driving circuit and transducing signal that periphery is connected with the primary processor based on ARM9 kernels receive isolation electricity
Road, is integrated with software platform in the primary processor based on ARM9 kernels；The software platform includes system transplantation program module, uses
Family graphical interfaces and application program and execution unit processor logical program, transplanting in the system transplantation program module have master
(SuSE) Linux OS, file system, device driver and interface routine on processor；The bearing internal external lasso grinding
In transfer matic, 3MZ135 full-automatic ball bear inner ring grooved railway grinding machine is ground with the full-automatic ball bearing inner circles of 3MZ205 by internet
Couple between bed, between bearing internal external lasso grinding transfer matic and computer and between computer and internet, convenient collection production
Data are simultaneously fabricated to chart or form, and carry out figure programming using monitoring Internet of Things in office, grind for bearing internal external lasso
Transfer matic setting operational factor is cut, parts is easily inquired about and is placed an order；Internet of Things control module is embedded using high-end ARM
Chip is master controller, and each operation information of Real-time Collection grinding machine is simultaneously transferred to user by Internet or is passed through by user
Internet transmission of control signals carrys out each operation part of real-time control grinding machine, realizes long-range real-time detection, long-range to supervise in real time
Control；In the bearing internal external lasso grinding transfer matic, using the outer detection machine of Full-automatic inside diameter pneumatic motor, using PLC controls, realize
Monitor in real time to workpiece size, the exception to occurring in process are shut down in time, reported to the police and are corrected automatically.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410200051.9A CN103949956B (en) | 2014-05-13 | 2014-05-13 | Bearing internal external lasso is ground transfer matic |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410200051.9A CN103949956B (en) | 2014-05-13 | 2014-05-13 | Bearing internal external lasso is ground transfer matic |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103949956A CN103949956A (en) | 2014-07-30 |
| CN103949956B true CN103949956B (en) | 2017-04-05 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410200051.9A Expired - Fee Related CN103949956B (en) | 2014-05-13 | 2014-05-13 | Bearing internal external lasso is ground transfer matic |
Country Status (1)
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105798775A (en) * | 2016-05-19 | 2016-07-27 | 无锡工艺职业技术学院 | Intelligent bearing grinding speed controller and control method thereof |
| CN107932333B (en) * | 2017-12-21 | 2024-03-08 | 昆山铭驰自动化科技有限公司 | Bearing production detecting system based on MES |
| CN109375591B (en) * | 2018-09-30 | 2021-08-27 | 珠海市运泰利自动化设备有限公司 | Whole line precision design method of intelligent production line |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2339726B2 (en) * | 1973-08-06 | 1978-06-08 | Supfina Maschinenfabrik Hentzen Kg, 5630 Remscheid | Device for fine machining of groove-shaped surfaces with a circular arc-shaped profile in ring-shaped workpieces |
| JP2743622B2 (en) * | 1991-06-17 | 1998-04-22 | 三菱電機株式会社 | Numerical control unit |
| CN2340558Y (en) * | 1997-04-29 | 1999-09-29 | 东风汽车公司 | Online monitoring system of internal grinder by monitoring courses |
| CN2748223Y (en) * | 2004-05-12 | 2005-12-28 | 浙江日发控股集团有限公司 | Outer detecting machine structure for inner diameter |
| JP2006039946A (en) * | 2004-07-27 | 2006-02-09 | Koji Iino | Production management system for production plant |
| KR20050006112A (en) * | 2004-12-28 | 2005-01-15 | (주)에스에스앤아이 | Remote monitoring apparatus and method for machining center |
| CN2936574Y (en) * | 2006-05-26 | 2007-08-22 | 新乡市日升数控设备有限公司 | Digital control end surface thrust ball bearing channel grinder |
| CN101992409B (en) * | 2010-09-15 | 2012-05-02 | 上海莱必泰数控机床股份有限公司 | Integrated grinding, machining and ultra-lapping machine for inner ring and outer ring of bearing |
| CN202985275U (en) * | 2012-12-20 | 2013-06-12 | 无锡市利钧轴承有限公司 | Automatic bearing ring processing production line |
| CN103313036A (en) * | 2013-05-21 | 2013-09-18 | 广东迅通科技股份有限公司 | Industrial equipment operation monitoring system based on IoT (Internet of Things) |
-
2014
- 2014-05-13 CN CN201410200051.9A patent/CN103949956B/en not_active Expired - Fee Related
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| Publication number | Publication date |
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| CN103949956A (en) | 2014-07-30 |
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Granted publication date: 20170405 Termination date: 20190513 |